Crystal Mountain GLACIER User manual

Service Manual (100-115VAC)
GLACIER
(Series Water Dispenser)

ITEM
POWER RATING
STANDARD CURRENT
POWER
CONSUMPTION
COLD
HOT
NET WEIGHT
DIMENSION
LOADING QUANTITY
COLD
HOT
COMPRESSOR
REFRIGERANT
TEMP RANGE
TEMP. CONTROL
HEATER
TEMP RANGE
SAFETY DEVICE
TEMP CONTROL
SPECIFICATIONS
SINGLE PHASE
100-115VAC 60Hz
H&C: 6.2A C&C: 1.2A
74W
450W
SINGLE PHASE MOTOR
R-134a (25g)
6°C ± 3°C (43°F ± 6°F)
THERMOSTAT (ON 0°C TO 8.9°C ±1.5°C) (OFF -17.8°C ±1.5°C)
BAND HEATER
75-92°C (167-197.6°F )
BIMETAL (MANUAL RESET 95°C OFF)
BIMETAL (82°C - 89°C)(179.6°F-192.2°F)
H&C: 13.7kg (30.1 Ib), C&C: 13.4kg (29.6 Ib)
312(W) X 314 (D) X 980(H)mm
12.2”(W) X 12.4”(D) X 38.6”(H)
20FT: 252UNITS
40FT: 518UNITS
Standard Cooler Specifications and Performance Data
Model:Glacier 100-115VAC
The rounded cabinet and fluted front give the Glacier
a classic Greek column design. While being esthetically
pleasing, the polyethylene cabinet’s smooth finish is
easier to clean and refurbish. Featuring the patented
DryGuard™ non-spill system, you’re protected from
faulty or damaged water bottles. Other features includ-
ed are: three color choices, Energy Star rated and noise
dampening technology.
Product Specification
GLACIER

*C Crystal Guard Assembly
1
D Hot Tank System
E Refrigeration Replacement System
E 5
E 6
E 1
E 2
E 4
E 3
*
2
3
1 5
1 3
1 2
1 4
C 2
C 3
C 6
C 4
C 5
A 1
A 3
A 4
A 2
C 1
D 1
D 2
D 3
D 4
D 5
D 6
D 7
D 8 D 9
4
5
6
7
8
9
115V GLACIER SERIES BOTTLED WATER COOLER
(GLE/S RESERVOIR)
A
B
Note: 1. Parts may not appear exactly as shown.
2 . Parts shown may not be present on all models.
11
1 0

Glacier cooler
312mm/12.2"
980mm/38.6"
314mm/12.4"
743 mm/29.2"
200mm/7.8"

GL E D 2 W T W 1
CoolerShape ReservoirType TypeofLid No.ofFaucets BodyColor Temp.Option InsertColor Voltage
1 or 2D – DryGuardTM
G – Crystal Guard
P – POU
R – Granite
W – White
K – Black
H – Hot & Cold
T – Cook & Cold R – Granite W – White
K – Black
1 – 110-115 V
E – Elbow Reservoir
GL – Glacier
You can find your serial and model number at the back of your cooler.
Description of Product Model Number

Receiving Instructions
Operating Instructions
Inspect the cooler box for any evidence of shipping or handling damage. All shipping damage
claims should be filed promptly with the carrier. Ensure cooler stands upright for 24 hours prior to
use.
1. Place the water cooler a minimum of 2 inches/
5cm from the wall to ensure adequate
ventilation.
2. Place the water bottle on top of the cooler
appropriately. (For open reservoir models remove
the cap from the bottle first.)
Note:Note:
Note:Note:
Note: On H&C models, vent the hot tank by
holding the red faucet open until water flows
out. Heater switch may now be turned on.
3. Ensure that available power supply matches
the cooler voltage specifications indicated on the
nameplate label (located at rear). Please ensure
that cooler is set up so as access to the power
outlet and plug is unobstructed.
Note:Note:
Note:Note:
Note: To provide additional protection from the
risk of shock, this unit MUST be connected to a
ground fault circuit interrupter (GFCI) outlet at
all times. Use of an extension cord will void any
warranties.
4. Do not draw water from the cooler for 30
minutes to allow water to cool and heat (on Hot
& Cold models). Optimum water temperatures
will be reached after several hours of operation.
5. Ensure the following when cooler is to be
serviced:
5.1. Disconnect power supply cord and turn off
Hot Tank Switch (Hot & Cold models only).
5.2. Remove bottle from reservoir.
5.3. Use a container to drain water from the
cold water reservoir through faucets. Allow 2
hours for the hot water to cool down inside
the hot water tank. Remove the drain plug at
the rear of the cooler to drain into a container.
CACA
CACA
CAUTION: ALUTION: AL
UTION: ALUTION: AL
UTION: ALWW
WW
WAA
AA
AYS DRAIN WYS DRAIN W
YS DRAIN WYS DRAIN W
YS DRAIN WAA
AA
ATERTER
TERTER
TER
COMPLETELCOMPLETEL
COMPLETELCOMPLETEL
COMPLETELY BEFORE SHIPPING ORY BEFORE SHIPPING OR
Y BEFORE SHIPPING ORY BEFORE SHIPPING OR
Y BEFORE SHIPPING OR
STORING THE COOLER.STORING THE COOLER.
STORING THE COOLER.STORING THE COOLER.
STORING THE COOLER.

4- 1
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
Scheduled cleaning and sanitisation is recommended to ensure the integrity of your drinking water.
This scheduling will vary depending on the conditions and environment in which the cooler is in
use. Follow the steps outlined below under Cleaning Instructions for sanitisation methods of the
water contact points.
For cleaning exterior surfaces use only mild dishwashing liquid detergent. DO NOT USE bleach or
abrasive cleaners.
Method 1:
1. Unplug the cooler.
2. Remove the water bottle(fig.2-1) and drain excess water through the faucets.(fig.2-2) On Hot
& Cold models turn hot tank switch off and allow 2 hours for the hot water to cool down. Remove
drain plug at the rear of the cooler and drain water into a container(0.4 of a gallon or 1.8L)(fig.2-3).
3. Remove the locking pin located at rear of Crystal Guard(fig.3-1). Place fingertips of both hands
on Crystal Guard and turn it counter clockwise until it is free from the cooler opening and remove
from cooler(fig.3-2).
Note: For models with DryGuardTM non spill system see DryGuardTM installation & removal proce-
dure.
4. Remove baffle cup by pulling straight up and set aside(fig.4-1).
Cleaning & Sanitisation
figure 3-1 figure 3-2
Cleaning Instructions
figure 2-1 figure 2-2 figure 2-3
figure 4-1

4- 2
5. Add one and a half tablespoons of vinegar to 1 gallon (4.5 L) of clean water and pour into res-
ervoir. Wipe the internal reservoir components, baffle cup and faucets with a clean cloth(fig.5-1)
(fig.5-2). Let solution stand for five minutes.
6. Rinse reservoir, baffle and both faucets thoroughly with clean water several times.
7. Replace baffle cup and reassemble cooler.
8. Place new bottle on appropriately and draw 1 cup of water from each faucet and discard.
9. Plug cooler back into outlet and resume use.
Method 2:
For optimal sanitisation, all water contact points should be removed from the cooler. The cold wa-
ter reservoir, baffle system, elbows and the faucets can be removed and sanitised either in a dish-
washer or wash basin. Follow the steps below:
1. Unplug the cooler.
2. Remove the water bottle and drain excess water through the faucets. On Hot & Cold models
turn hot tank switch off and allow 2 hours for the hot water to cool down. Remove drain plug at the
rear of the cooler and drain water into a container (0.4 of a gallon or 1.8L).
3. Remove the locking pin located at rear of Crystal Guard. Place fingertips of both hands on Crys-
tal Guard and turn it counter clockwise until it is free from the cooler opening and remove from
cooler.
Note: For models with DryGuardTM non spill system see DryGuardTM installation & removal proce-
dure.
4. Remove the faucets from reservoir elbows by turning them counter clockwise(fig.4-1).
5. Remove the insulation jacket covering the reservoir, straight up through the cooler opening
(fig.5-1).
figure 5-1 figure 5-2
figure 4-1 figure 5-1

4- 3
6. Remove baffle cup(fig.6-1) and unscrew baffle stem and wing nut(fig.6-2)(fig.6-3).
7. Approach the cooler from the rear. Open the latch provided on the evaporator band (fig.7-1).
8. Use both hands to loosen the reservoir from the evaporator band and lift it straight through
the cooler opening(fig.8-1).
9. Remove the faucet elbows from the bottom insulation.
10. Place all internal contact points in dishwasher or in wash basin. Use normal dish washing
detergent or vinegar based solution as outlined above(fig.10-1)(fig.10-2)(fig.10-3).
Note: Silicone washers should be removed from the elbows if using a dishwasher.
11. To reassemble, reverse this procedure (steps 3 through 9).
12. Place new bottle on appropriately and draw 1 cup of water from each faucet and discard(-
fig.12-1).
13. Plug cooler back into outlet and resume use.
figure 6-1 figure 6-2 figure 6-3
figure 8-1
figure 7-1
figure 10-1 figure 10-2 figure 10-3 figure 12-1

5- 1
Removal and Installation
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
. Crystal Guard Removal & Installation Procedure
REMOVAL
1. Remove the locking pin located at rear of Crystal Guard (fig.1-1).
2. Place finger tips of both hands on the Crystal Guard(fig.2-1) and turn it counter clockwise until it
is free from the cooler(fig.2-2) opening and remove from the cooler (fig.2-3).
3. To reinstall reverse these steps.
Note: Remember to replace locking pin to secure Crystal Guard to cabinet.
INSTALLATION
If you take apart the Crystal Guard for sanitation or because a part of it needs replacing, reassemble
as below.
4. Ensure that the Crystal Pin has the O-Ring in place at its base firmly insert the Crystal Pin inside
the Crystal Guard(fig.4-1). Make sure that the Crystal Pin’s four locking tabs have completely pro-
truded through the locking tabs entries(fig.4-2).
Note: Ensure that the Crystal Pin has the O-Ring in place.
figure 1-1
figure 2-1 figure 2-2 figure 2-3
figure 4-1 figure 4-2

5- 2
5. Using the Crystal Guard removal tool (SMT-C000110) to insert clean pin in guard(fig.5-1). Twist
the Crystal Pin clockwise until the four locking tabs are approximately half way between the four
holes(fig.5-2).
6. Insert the floater into the cylindrical toothed part on the backside of the Crystal Guard(fig.6-1).
Note: Make sure that once installed, the floater can move freely up and down inside the cylinder.
7. Insert the air filter cap over the floater and on the cylindrical toothed area of the Crystal Guard
until it bottoms out(fig.7-1)(fig.7-2).
8. Insert the blue gasket into the gasket groove area of the Crystal Guard until it bottoms out (usually
this gasket is applied to the guard by the factory as a sub assembly)(fig.8-1). Make sure that the gas-
ket is depressed so that it is below the level of the gasket groove to allow ease of assembly(fig.8-2).
Note: The reservoir also can be used as a tool to press the gasket into the groove (fig.8-3).
figure6-1
figure 8-1 figure 8-2 figure 8-3
figure 7-1 figure 7-2
figure 5-1 figure 5-2

5- 3
figure 9-1
9. Re-install the Crystal Guard onto cooler. The Crystal Guard system was designed to seal air and
therefore the guard will fit very tightly when installed with the blue gasket(fig.9-1).
10. Poke the arrow pin used to lock the Crystal Guard down through its drilled hole to secure the lid on
the cooler(fig.10-1).
figure 10-1

5- 4
1. Remove the water bottle(fig.1-1) and drain water from the reservoir(fig.1-2) and hot tank, re-
membering to cool and drain hot tank. Allow 2 hours for hot water to cool down inside the hot
tank before removing the drain plug at the rear of the cooler to drain into a bucket.
2. Use the fingertips of both hands to press on the Crystal Guard and turn counter clockwise till it
is free from the cooler opening(fig.2-1).
3. Use fingers of both hands to lift up and remove the insulation jacket covering the reservoir, from
the cooler opening(fig.3-1).
. E & S Series Reservoir Removal Procedure
figure 1-1 figure 1-2
figure 2-1
figure 3-1

5- 5
figure 6-1
4. Remove the baffle cup by lifting straight out(fig.4-1). Loosen & remove the baffle stem(fig.4-2)
and wing nut(fig.4-3) by turning counterclockwise.
5. Approach the cooler from the rear. Open the latch provided on the evaporator band(fig.5-1).
6. Use both hands to loosen the reservoir from the evaporator band and lift it straight through the
cooler opening(fig.6-1).
figure 4-1 figure 4-2 figure 4-3
figure 5-1

5- 6
. DryGuardTM Removal & lnstallation Procedure
REMOVAL
1. Remove the bottle (fig.1-1) and Outer DryGuardTM Cover (fig.1-2) from the cooler.
2. Approaching the cooler from the side, place one palm onto the top of the cooler on the side fur-
thest from you, and using your thumb, press downwards on the reservoir Insulation (fig.2-1).
3. Using your other hand, grip the edge of the Inner DryGuardTM Cone and pull it up slowly to re-
move (fig.3-1).
Note: DryGuardTM is designed to fit very tightly into reservoir.
INSTALLATION
4. Place the Inner DryGuardTM assembly onto the center of the cold water reservoir; make sure the
filter cap is pointed towards the rear of the cooler (fig.4-1).
figure 1-1 figure 1-2
figure 2-1
figure 3-1
figure 4-1

5- 7
5. Using the palms of both hands, push the DryGuardTM straight down into the reservoir (fig.5-1)
(fig.5-2).
6. Install the Outer DryGuardTM Cover onto the cooler (fig.6-1) and lock into place by turning clock-
wise (fig.6-2).
figure 6-1 figure 6-2
figure 5-1 figure5-2

5- 8
1. Unplug cooler from power source (fig.1-1).
2. Empty and remove water bottle(fig.2-1) and drain cooler reservoir through the faucets until
empty(fig.2-2).If cooler is a hot and cold, the hot tank must be drained from the drain plug located
on the back of unit on the lower right side(fig.2-3). Also, shut hot tank switch off.
CAUTION
The water in the hot tank is very hot; after unplugging cooler, allow 2 hours for water to cool down
before removing the drain cap to drain the system!
3. Remove top lid of cooler by turning counter clockwise or to the left(fig.3-1). For Crystal Guard ,
remove the Crystal Guard pin stopper at rear of outer edge of guard or ring(fig.3-2).
4. Turn cooler around so you are facing the back of the unit, and remove the top of the two piece
blue, or white, insulation by lifting it straight up through the cooler top opening(fig.4-1). Bottom in-
sulation piece remains on cooler.
figure 1-1 figure 2-1 figure 2-2 figure 2-3
. Refrigeration Repair System(RRS) Removal Procedure
figure 3-1 figure 3-2
figure 4-1

5- 9
5. If cooler is equipped with a white aluminum evaporator (cooling band), loosen(fig.5-1) and
unhook(fig.5-2) the latch and catch from the band and pull the band back away from reservoir to-
wards the back of cooler cabinet. If cooler is equipped with a copper tubing evaporator, there is no
latch system to unhook.
6. Remove faucets by turning counter clockwise(fig.6-1), remove baffle cup(fig.6-2) and unscrew
baffle stem(fig.6-3) and wing nut(fig.6-4) inside reservoir. Mark a vertical line on the outside of the
reservoir across evaporator(fig.6-5), so when re-installing the reservoir will be lined up as it is pres-
ently.
7. Hold the evaporator down and press the reservoir up and out of the evaporator cooling coil(-
fig.7-1).
At this point it is advisable to put the cooler on a bench or table to make it easier to access compo-
nents.
8. Remove the 4 screws that secure the metal top and bottom plate, 2 on top(fig.8-1) and 2 on the
bottom (the outside screws)(fig.8-2). Leave the 4 screws that hold the black grill to the top & bottom
plate secure.
figure 5-1 figure 5-2
figure 6-1 figure 6-2 figure 6-3 figure 6-4 figure 6-5
figure 7-1
figure 8-1 figure 8-2

5- 10
9. The RRS system is now ready to be slid out of the plastic cabinet.
10. Hold the condenser on the right hand side and slowly lift and pull to free the RRS system from
the cooler body. Slowly work the unit from top to bottom until it starts to slide out. Once it starts
to come out, be careful of the small capillary tube (copper coil) located on the left side of the com-
pressor as it is very fragile(fig.10-1), guide it by the cooler body with your hand. Then slide the unit
as far as possible to the left and the support stick on the right side will come by the body(fig.10-2).
Continue until the RRS is outside the cooler body and free standing on its own(fig.10-3).
figure 10-1 figure 10-2 figure 10-3

5- 11
. Replacing Hot Tank Auto Cutout & Manual Reset Procedure
Note: Begin with the unit unplugged, water drained and the refrigeration system removed from the
cabinet.
Tip: Use a small flathead screwdriver to pry wire connectors off.
1. Remove the wire connectors from the top and bottom of the thermostat to be changed and iden-
tify (fig.1-1).Remove the two screws and remove the thermostat from the bracket (fig 1-2).
2. There is enough heat transfer paste on the tank and old thermostat to simply wipe the face of
new
thermostat against the old one (fig 2-1). Place into position and evenly tighten the two screws (torque
to 3.4-6.9 lbf.in) (fig 2-2 to 2-4).
3. Reconnect the wires onto the thermostat as identified (fig.3-1).
figure 1-1 figure 1-2
figure 3-1
figure 2-1 figure 2-2 figure 2-3 figure 2-4