Cumberland FLX-5639 User manual

Automated Slide Gate for XD and
XD Ultra Unloaders
Models:
FLX-5639 AND FLX-5700 (SINGLE GATE)
FLX-5640 AND FLX-5701 (TWIN GATE)
Installation Manual
PNEG-2391
Version 1.0
Date: 10-06-22
PNEG-2391

All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2PNEG-2391 Automated Slide Gate for XD and XD Ultra

Contents
Chapter 1 Safety Precautions ....................................................................................................................5
Safety Guidelines........................................................................................................................5
Cautionary Symbol Definitions......................................................................................................6
Safety Cautions...........................................................................................................................7
Safety Decals .............................................................................................................................9
Safety Sign-off Sheet.................................................................................................................10
Chapter 2 Installing the Slide Gate ..........................................................................................................11
General Information................................................................................................................... 11
Part Numbers............................................................................................................................ 11
Installing the Automatic Slide Gate Assembly (For XD or Legacy Unloader)...................................12
Installing the Automatic Slide Gate Assembly (For XD Ultra Unloader) ..........................................15
Routing the Conduit(s) to the Controller ......................................................................................18
Installing the Proximity Switch (Optional).....................................................................................19
Chapter 3 Wiring Diagrams......................................................................................................................21
Chapter 4 Parts List.................................................................................................................................25
Single Slide Gate Assembly for XD Unloader (FLX-5700) .............................................................26
Twin Slide Gate Assembly for XD Unloader (FLX-5701) ...............................................................28
Single Slide Gate Assembly for XD Ultra Unloader (FLX-5639) .....................................................30
Twin Slide Gate Assembly for XD Ultra Unloader (FLX-5640) .......................................................32
Limited Warranty - Protein Products .......................................................................................35
PNEG-2391 Automated Slide Gate for XD and XD Ultra 3

NOTES
4PNEG-2391 Automated Slide Gate for XD and XD Ultra

1Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Decals
▪ Safety Sign-off Sheet
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations, which must be carefully followed in all cases. Authorities having jurisdiction must be
consulted before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–4
PNEG-2391 Automated Slide Gate for XD and XD Ultra 5

Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
6PNEG-2391 Automated Slide Gate for XD and XD Ultra

Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
PNEG-2391 Automated Slide Gate for XD and XD Ultra 7

Chapter 1: Safety Precautions
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry.
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately.
ST-0003–1
Lifting Hazard
• Single person lift can cause injury.
• Use a mechanical lifting device to lift or move the equipment
during installation.
ST-0021–2
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician
and must meet the standards set by applicable local codes
(National Electrical Code for the US, Canadian Electric
Code, or EN60204 along with applicable European
Directives for Europe).
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
• Make sure all equipment is properly grounded.
ST-0027–4
Sharp Edge Hazard
• This product has sharp edges, which can cause serious
injury.
• To avoid injury, handle sharp edges with caution and always
use proper protective clothing and equipment.
ST-0036–2
8PNEG-2391 Automated Slide Gate for XD and XD Ultra

Chapter 1: Safety Precautions
Rotating Auger Hazard
• Keep clear of rotating augers and
moving parts.
• Do not remove or modify guards or
covers.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
• Failure to follow these precautions will
result in serious injury or death.
ST-0037–1
Stay Clear of Slide Gate
• Keep hands away from slide gate opening. Slide gates can
crush and dismember. Motor can start at any time.
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
ST-0049–1
Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
Location Decal No. Decal Description
On side of the
rain cover DC-1248 Decal, Warning Slide Gate
On side of the
rain cover DC-1948 Decal, Danger Hi-Voltage
To replace a damaged or missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois St.
Assumption, IL 62510
Tel: [phone]
PNEG-2391 Automated Slide Gate for XD and XD Ultra 9

Chapter 1: Safety Precautions
Safety Sign-off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007
10 PNEG-2391 Automated Slide Gate for XD and XD Ultra