Curtis 1POLXP1000GS Operating instructions

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INSTALLATION & OWNER’S MANUAL
Rev. A, 08/16/2021
p/n: IM-1POLXP1000GS
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Curtis strives to continuously improve our products,
technical documentation, etc. Therefore, the
installation manual for this product may have been
updated after your product was packaged. The
latest revision of the installation manual can always
be found at the website above.
Polaris Ranger 1000 Door Restraint Kit
p/n:1POLXP1000GS
Fits UTV Models:
POLARIS RANGER 900, XP 900, 1000 &
XP 1000
(*=Not including accessories)
Available Options:
1. Door Kit (P/N: 1POLXP1000DR)
2. Roof Kit (P/N: 1POLXP1000RF)
3. Rear Panel Kit (P/N: 1POLXP1000RP)
Approximate Product Specifications
Weight: 2.0 lbs.
4. Windshield Kit (P/N 1POLXP1000WS)
5. Front Wiper Kit (P/N 1POLXP1000WK)
6. Side View Mirrors (P/N: 9PM5)
Approximate Installation Time *
Experienced Dealer Technician – 15 minutes
Average Dealer Technician – 20 minutes
Do-It-Yourself – 30 minutes

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Curtis cabs, kits, and accessories feature an assembly of parts designed for your vehicle which require
adjustment and alignment of components to accommodate vehicle variations and provide proper weather
protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the
installation and owner’s manual fully prior to installing this kit.
From all of us at Curtis, we thank you for choosing our product.
HELPFUL HINTS:
•Read and understand all instructions before beginning.
driver and passenger.
Curtis accessory weights are listed in product
add additional weight to the base vehicle. All
Curtis Cabs, blades and general accessories
ADDED
WEIGHT
brochures. Deduct the accessory's total weight
from the vehicle's rated capacity and never
exceed the vehicle's rated capacity including
Exposure to Carbon Monoxide
can Cause illness, serious injury or
death. Never operate vehicle if suspicious of Carbon Monox-
ide. Inspect exhaust system for leaks monthly. Leaks can
result from loose connections, corrosion, cracks or other
damage to the exhaust manifold. If leaks are found, repair or
replace exhaust system. Do not use vehicle until repair or
replacement is complete.
•Set of Standard Open-End Wrenches
•Set of Torx Bit Wrenches
•Electrical and Masking Tape
•Drill/Driver
•1/4” Drill bit
•#2 Phillips screwdrivers
•Awl
•Center Punch
WARNINGS, TIPS, & REQUIRED TOOLS
TOOLS REQUIRED:
GENERAL INFORMATION BEFORE YOU START
California Health and Safety Proposition 65 Warning: This product may contain chemicals
known to the state of California to cause cancer and birth defects or other reproductive harm.
TABLE OF CONTENTS
WARNINGS, TIPS, & REQUIRED TOOLS...................................................... 2
KIT INSTALLATION ..................................................................................... 3-4
CARE AND MAINTENANCE........................................................................... 4
SERVICE PARTS ........................................................................................... 4
BOLT TORQUE SPECIFICATIONS ................................................................ 5

KIT INSTALLATION
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Fig. 1.1 (Remove Screw, Left side of Vehicle)
STEP 1: (KIT INSTALLATION)
This kit requires Curtis Door Kit (P/N: 1POLXP1000DR)
1.1 Per figure 1.1, remove and set aside screw on both the
left and right side of the vehicle.
Tools required
T40 Torx Bit
1.2 Per figure 1.2, install spacer and door side ball stud using
hardware removed on step 1.1. It is important to orient
the plate down and toward center of vehicle as shown.
Install on both the left and right side of the vehicle.
Tools required
T40 Torx Bit
Hardware Used Qty
WASHER SLEEVE .459 X 5/8 X 1/4 2
If Curtis door kit frames have pre-drilled holes as shown
in figure 1.3, skip step 1.3 and continue to step 1.4.
1.3 Per figure 1.3, drill (2) 1/4” holes thru the Velcro, door
frame, and vinyl. Drill both the left and right doors.
Tools required
Drill/Driver
Center punch
1/4” drill bit
If you have just drilled holes in the door, skip step 1.4
and continue to step 1.5.
1.4 Per figure 1.4, use an awl to punch (2) holes through
Velcro and vinyl using pre-drilled holes in door frame as
guides. Punch holes in both the left and right door.
Tools required
Awl
1.5 Per figure 1.5, install backing plate (sandwich between
outside of door frame and inside of vinyl), door side ball
stud, and mounting hardware. Install brackets and plates
on both the left and right doors.
Tools required
#2 Phillips screwdrivers
3/8” Open-End Wrench
Hardware Used Qty
#10-32 X 3/4 Pan Head Screw 4
#10-32 Hex Lock Nut 4
Fig. 1.3 (Drill Door Frame, as needed)
Fig. 1.2 (Install Vehicle Side Ball Stud)
Fig. 1.4 (Punch holes thru Velcro and Vinyl, as needed)
Fig. 1.5 (Install Door Ball Stud Bracket and Backing Plate)
Remove
Screw
Install
Plate w/
Ball Stud
Note:
Orientation
is critical
Spacer
Punch holes
thru Vinyl Punch holes
thru Velcro
Place backing
plate between
door frame and
skin
Lower inside corner
of door frame

KIT INSTALLATION
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STEP 1: (KIT INSTALLATION CONT’D)
1.6 Install the provided gas shocks on the left and right doors
per figure 1.6 (left door shown). Make sure that the rod of
the gas shock is pointing down hill. Installation of kit is
now fully complete.
Fig. 1.6 (Install Gas Shock on Door)
Gas Shock Rod
CARE AND MAINTENANCE
•Check and tighten hardware after 40 hours of operation. Periodically inspect and tighten hardware for the
remainder of the unit’s life.
POLARIS RANGER 1000 DOOR RESTRAINT KIT
SERVICE PARTS
GAS SPRING, 20", 10LBS W/QUICK RELEASE END
(SET OF 2) P/N: 9SV-GS10Q

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Tightening of Non-Structural Bolts
For light or medium duty fastening, Curtis recommends using a general industry standard of tightening until snug and then
giving an additional one quarter turn of the tool as deemed reasonable for the application (i.e.: at the installer’s discretion).
If torque values are required, the examples listed below are intended as a reasonable reference for use in the majority of
non-structural fastener applications such as: small diameter fasteners; bolts passing thru tubing, glass, plastic, nylon or
rubber washers, threaded inserts, etc.
If more than one application below applies, use the lower torque value.
FASTENER
SIZE:
FASTENER
TYPE:
WASHER
MATERIAL: APPLICATION:
TORQUE
(INCH-POUNDS)
(±5)
#10 Machine Screws - in Nylon P-Clamps 20
#10 Machine Screws - Strobe Light
(plastic base) 35
M5 Set Screws - Wiper Arm 20
1/4” Cap Nut - Windshield Wiper 20
1/4” Bolts - Tubing
(5/8” to 3/4” wide) 132
1/4” Bolts Rubber - 60
1/4” Bolts Nylon / Plastic - 72
1/4” Bolts - Factory Installed
Threaded Inserts 132
5/16” Bolts - Tubing (1” or wider) 60
5/16” Flat Head Bolts - Plastic Windshield
Hinge 79
5/16” Bolts Rubber - 120
5/16” Bolts Nylon / Plastic - 150
5/16” Ball Studs - - 150
5/16” Bolts - Factory Installed
Threaded Inserts 240
3/8” Bolts - Tubing 120
M12 Door Striker Pins - - 120