Curtis 1POLXP1000WS Operating instructions

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INSTALLATION & OWNER’S MANUAL
Polaris Ranger 1000 Windshield Kit
Kit p/n:1POLXP1000WS
Fits UTV Models:
POLARIS RANGER 900, XP 900, 1000 &
XP 1000
Rev. A, 06/30/2021
p/n: IM-1POLXP1000WS
(*=Not including accessories)
Available Options:
1. Door Kit (P/N: 1POLXP1000DR)
2. Roof Kit (P/N: 1POLXP1000RF)
3. Rear Panel Kit (P/N: 1POLXP1000RP)
Approximate Installation Time *
Experienced Dealer Technician – 15 minutes
Average Dealer Technician – 20 minutes
Do-It-Yourself – 30 minutes
Approximate Product Specifications
Weight: 17.5 lbs.
4. Front Wiper Kit (P/N 1POLXP1000WK)
5. Side View Mirrors (P/N: 9PM5)
6. Door Restraint Kit (P/N: 1POLXP1000GS)
The contents of this envelope are the property of the owner. Leave with the owner when installation is complete.
Register your new product quickly online at
Curtiscab.com/product-registration/
Download a digital copy of your installation
instructions online at Curtiscab.com/literature/
Curtis encourages all customers to register their
Curtis products. However, failure to do so will not
diminish right to warranty. Curtis Industries does not
sell or share your information with anyone else.
Curtis strives to continuously improve our products,
technical documentation, etc. Therefore, the
installation manual for this product may have been
updated after your product was packaged. The
latest revision of the installation manual can always
be found at the website above.

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Curtis cabs, kits, and accessories feature an assembly of parts designed for your vehicle which require
adjustment and alignment of components to accommodate vehicle variations and provide proper weather
protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the
installation and owner’s manual fully prior to installing the windshield kit.
From all of us at Curtis, we thank you for choosing our product.
HELPFUL HINTS:
•Refer to parts diagram found in the service parts section of this manual to help identify parts
during the assembly process.
•To assist with the windshield installation, leave all fasteners loose for later adjustment unless
otherwise specified.
•Read and understand all instructions before beginning.
•Make sure the areas where the supplied self-adhesive hook Velcro will be applied are clean and
dry and at room temperature for best adhesion.
•Before installing parts with factory installed rubber, make sure the rubber is fully installed onto the
parts for proper fit and sealing.
driver and passenger.
Curtis accessory weights are listed in product
add additional weight to the base vehicle. All
Curtis Cabs, blades and general accessories
ADDED
WEIGHT
brochures. Deduct the accessory's total weight
from the vehicle's rated capacity and never
exceed the vehicle's rated capacity including
Exposure to Carbon Monoxide
can Cause illness, serious injury or
death. Never operate vehicle if suspicious of Carbon Monox-
ide. Inspect exhaust system for leaks monthly. Leaks can
result from loose connections, corrosion, cracks or other
damage to the exhaust manifold. If leaks are found, repair or
replace exhaust system. Do not use vehicle until repair or
replacement is complete.
•Set of Standard and Metric Sockets (3/8” Drive)
•3/8” Drive Ratchet and Long Drive Extension
•Set of Standard and Metric Open-End Wrenches
•Set of Standard Allen Wrenches
•Scissors
WARNINGS, TIPS, & REQUIRED TOOLS
TOOLS REQUIRED:
GENERAL INFORMATION BEFORE YOU START
California Health and Safety Proposition 65 Warning: This product may contain chemicals
known to the state of California to cause cancer and birth defects or other reproductive harm.
TABLE OF CONTENTS
WARNINGS, TIPS, & REQUIRED TOOLS...................................................... 2
KIT INSTALLATION ..................................................................................... 3-4
CAB FEATURES & OPERATION.................................................................... 4
CARE AND MAINTENANCE........................................................................... 4
SERVICE PARTS ........................................................................................... 5
BOLT TORQUE SPECIFICATIONS ............................................................. 6-7

KIT INSTALLATION
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STEP 1: (VEHICLE PREP)
If installing a wiper on this windshield, start by
installing that first. If installing multiple Curtis
Polaris Ranger 1000 kits, install in the following
order.
1. Doors
2. Windshield
3. Rear Panel
4. Roof
1.1 Per figure 1.1, install 1” wide foam tape on the
seam (gap) between the ROPS and the Windshield
Mount on both the let and right side of the vehicle.
Tools required:
Scissors
1.1 Per figure 1.2, install both the left and right lower
W/S corner seals (with adhesive on back side of
seal) making sure hole in seal is centered on the
vehicle’s plastic rivet as shown.
Fig. 1.1 (Install 1” Foam Tape to W/S Support)
Fig. 2.2 (Install W/S Hold Down Bracket, Left)
ROPS Tab
Slide Bracket Back
Fig. 2.1 (Install Lower W/S Mount Bracket to ROPS)
Foam Tape
STEP 2: (KIT INSTALLATION)
2.1 Per figure 2.1, install lower W/S Mounting Brackets
using supplied hardware onto the (2) tabs found on
the lower left and right side of the ROPS. Slide the
brackets all the way back and do not fully tighten
down the screws at this point.
Hardware Used Qty
1/4-20 X 5/8 Hex Head Flange Screw 2
1/4-20 Clip Nut 2
Tools required
3/8” socket or wrench
2.2 Per figure 2.2, install W/S Hold Down Bracket onto
the vehicle windshield mount. Install outside screws
first. The bracket will bend around the vehicle
easily when installing the bolts. Leave bolts loose
so there is a large enough of a gap for the
windshield to be installed.
Hardware Used Qty
5/16-18 X 3/4 Flange Button Head Screw 4
5/16-18 Hex Flange Lock Nut 4
Tools required
3/16” Allen Wrench
1/2” socket and wrench
Fig. 1.2 (Install W/S Lower Corner Seal, Left)
Center Seal Hole
w/ Plastic Rivet
Lower lip offset rearward into pocket
Clip Nut

KIT INSTALLATION
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STEP 2: (KIT INSTALLATION
CONT’D.)
2.3 Per figure 2.3, install the windshield into the w/s
opening found on the vehicle. Slide the top of the
w/s into the formed hold down bracket. Install
supplied hardware into the lower mounting
brackets (do not fully tighten). Making sure to install
rubber washer against the outside of the
windshield.
Hardware Used Qty
1/4-20 X 1 Hex Head Flange Screw 2
1/4-20 X 1 Hex Flange Lock Nut 2
1/4 X 1 Rubber Washer 2
1/4 X 1 Fender Washer 2
Tools required
3/8” socket and wrench
7/16” socket and wrench
2.4 Per figure 2.4, push-up on the bottom edge of the
windshield and fully tighten down W/S Hold Down
Bracket. If needed, you can adjust lower mounting
brackets to get a proper seal on the windshield.
Once the seal looks good, fully tighten down the
lower mounting bracket hardware (both through W/
S and ROPS tabs). The kit is now fully installed.
Tools required
1/2” socket and wrench
3/8” socket and wrench
7/16” socket and wrench
Fig. 2.3 (Install Hardware into Lower Bracket)
Install HW Here
Fig. 2.4 (Fully Tighten Down W/S Hold Down Bracket)
Windshield Vent
CARE AND MAINTENANCE
• Check and tighten hardware after 40 hours of operation. Periodically inspect and tighten hardware for the remainder of
the unit’s life.
• DO NOT clean polycarbonate windows with harsh chemicals. It will damage the plastic. Mild soap and water should be
used on the windshield.
KIT FEATURES & OPERATION
WINDSHIELD VENTS
For ventilation, (2) vents have been provided in this
windshield.
To Operate Vents:
1) Rotate vent lever away from the windshield to open
and towards windshield to close.
Open
Closed
Push Windshield up +
fully tighten hardware

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POLARIS RANGER 1000 WINDSHIELD KIT
SERVICE PARTS
WINDSHIELD, 50.57 X 29.40 W/ RUBBER
P/N: 8SV-P-00135
LOWER MNT BRACKETS (PAIR)
P/N: 8SV-SM-01925
W/S HOLD DOWN BRACKET
P/N: 8SV-SM-01991
LOUVERED VENT, LEFT
P/N: 9SV-9HR-00023-L
LOUVERED VENT, RIGHT
P/N: 9SV-9HR-00023-R
1/2" SIDE BULB
WITH 1/4" GRIP
9SV-PR29-15
9SV-PR39-5
FOAM TAPE,
1/8" X 1"

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Torque Specs. for Structural Bolts
This page is for use primarily when dealing with high-strength vehicle fasteners such as ROPS hardware that hold the
structure together for safety. This page can also be used for other solid metal-to-metal joints. Do not use these high torque
values on any of the following applications involving: tubing, plastic, nylon or rubber washers, threaded inserts, etc.. See next
page regarding less critical fasteners.
The values below apply to fasteners that are dry or lubricated with normal engine oil. They do not apply if special graphited or
moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads.
Remember to always use the same grade or property class when replacing bolts.
IMPORTANT: on all PLATED GRADE 8 bolts, reduce torque 15% from listed bolt torque specification.
Size of Screw Property Class
Course Thread Fine Thread
Pitch (mm) Pounds Feet Newton-Meters Pitch (mm) Pounds Feet Newton-Meters
M6
5.6
1.0
3.6-5.8 4.9-7.9
-
- -
8.8 5.8-9.4 7.9-12.7 - -
10.9 7.2-10 9.8-13.6 - -
M8
5.6
1.25
7.2-14 9.8-19
1.0
12-17 16.3-23
8.8 17-22 23-29.8 19-27 25.7-36.6
10.9 20-26 27.1-35.2 22-31 29.8-42
M10
5.6
1.5
20-25 27.1-33.9
1.25
20-29 27.1-39.3
8.8 34-40 46.1-54.2 35-47 47.4-63.7
10.9 38-46 51.5-62.3 40-52 54.2-70.5
M12
5.6
1.75
28-34 37.9-46.1
1.25
31-41 42-55.6
8.8 51-59 69.1-79.9 55-68 75.9-92.1
10.9 57-66 77.2-89.4 62-75 84-101.6
M14
5.6
2.0
49-56 66.4-75.9
1.5
52-64 70.5-86.7
8.8 81-93 109.8-126 90-106 122-143.6
10.9 96-109 130.1-147.7 107-124 145-168
M16
5.6
2.0
67-77 90.8-104.3
1.5
69-83 93.6-112.5
8.8 116-130 157.2-176.2 120-138 162.6-187
10.9 129-145 174.8-196.5 140-158 189.7-214.1
M18
5.6
2.0
88-100 119.2-136
1.5
100-117 136-158.5
8.8 150-168 203.3-227.6 177-199 239.8-269.6
10.9 175-194 237.1-262.9 202-231 273.7-313
M20
5.6
2.5
108-130 146.3-176.2
1.5
132-150 178.9-203.3
8.8 186-205 252-277.8 206-242 279.1-327.9
10.9 213-249 288.6-337.4 246-289 333.3-391.6
METRIC BOLT TORQUE SPECIFICATIONS 5.6 8.8 10.9
SAE Grade No.
Bolt head identification
mark as per grade.
NOTE: Manufacturing
Marks Will Vary
TORQUE TORQUE TORQUE
Bolt Size Pounds Feet Newton-Meters Pounds Feet Newton-Meters Pounds Feet Newton-Meters
Inches Millimeters Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
1/4 6.35 5678911 12 15 12 15 16 20
5/16 7.94 10 12 14 16 17 20.5 23 28 24 29 33 39
3/8 9.53 20 23 27 31 35 42 48 57 45 54 61 73
7/16 11.11 30 35 41 47 54 64 73 87 70 84 95 114
1/2 12.70 45 52 61 70 80 96 109 130 110 132 149 179
9/16 14.29 65 75 88 102 110 132 149 179 160 192 217 260
5/8 15.88 95 105 129 142 150 180 203 244 220 264 298 358
3/4 19.05 150 185 203 251 270 324 366 439 380 456 515 618
7/8 22.23 160 200 217 271 400 480 542 651 600 720 814 976
125.40 250 300 339 406 580 696 787 944 900 1080 1220 1464
1-1/8 25.58 - - - - 800 880 1085 1193 1280 1440 1736 1953
1-1/4 31.75 - - - - 1120 1240 1519 1681 1820 2000 2468 2712
1-3/8 34.93 - - - - 1460 1680 1980 2278 2380 2720 3227 3688
1-1/2 38.10 - - - - 1940 2200 2631 2983 3160 3560 4285 4827
*Thick Nuts must be used with Grade 8 bolts
58*
2

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Tightening of Non-Structural Bolts
For light or medium duty fastening, Curtis recommends using a general industry standard of tightening until snug and then
giving an additional one quarter turn of the tool as deemed reasonable for the application (i.e.: at the installer’s discretion).
If torque values are required, the examples listed below are intended as a reasonable reference for use in the majority of
non-structural fastener applications such as: small diameter fasteners; bolts passing thru tubing, glass, plastic, nylon or
rubber washers, threaded inserts, etc.
If more than one application below applies, use the lower torque value.
FASTENER
SIZE:
FASTENER
TYPE:
WASHER
MATERIAL: APPLICATION:
TORQUE
(INCH-POUNDS)
(±5)
#10 Machine Screws - in Nylon P-Clamps 20
#10 Machine Screws - Strobe Light
(plastic base) 35
M5 Set Screws - Wiper Arm 20
1/4” Cap Nut - Windshield Wiper 20
1/4” Bolts - Tubing
(5/8” to 3/4” wide) 132
1/4” Bolts Rubber - 60
1/4” Bolts Nylon / Plastic - 72
1/4” Bolts - Factory Installed
Threaded Inserts 132
5/16” Bolts - Tubing (1” or wider) 60
5/16” Flat Head Bolts - Plastic Windshield
Hinge 79
5/16” Bolts Rubber - 120
5/16” Bolts Nylon / Plastic - 150
5/16” Ball Studs - - 150
5/16” Bolts - Factory Installed
Threaded Inserts 240
3/8” Bolts - Tubing 120
M12 Door Striker Pins - - 120