Custom Equipment HB-P830 Programming manual

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TableofContents
Safety.........................................................................................................................................................................5
SafetySymbols............................................................................................................................... .......................5
GeneralRulesandPrecautions..............................................................................................................................5
SafetyGuidelines............................................................................................................................... ....................6
MaintenanceLock............................................................................................................................... ..................6
Maintenance............................................................................................................................... ...............................7
BatteryMaintenance.............................................................................................................................................7
ChargingtheBattery............................................................................................................................... ...............7
Lubrication............................................................................................................................... ..............................8
Componentsrequiringadjustment.......................................................................................................................8
Examination,repair,replacementoflimitedlifecomponents.............................................................................8
Safetydevicesandsystemsrequiringchecks........................................................................................................8
Storage...................................................................................................................................................................8
MajorAlterationsorRepairs.................................................................................................................................9
InspectionandRegularMaintenanceChecklists.......................................................................................................9
MonthlyBatteryCare............................................................................................................................................9
PrestartInspection............................................................................................................................... ...............10
FrequentInspectionChecklist.............................................................................................................................11
PreͲDelivery/AnnualInspectionChecklist...........................................................................................................12
TechnicalReferences...............................................................................................................................................13
HydraulicSchematic............................................................................................................................... .............13
ElectricalSchematic............................................................................................................................... ..............14
WiringDiagrams............................................................................................................................... .......................16
WiringDiagram....................................................................................................................................................16
LowerControlsWiringDiagram.......................................................................................................................... 18
UpperControlsWiringDiagram.......................................................................................................................... 20
TroubleshootingFlowcharts............................................................................................................................... .....22
TroubleshootingFlowchart.................................................................................................................................22
TroubleshootingFlowchart—Elevate&LowerCircuit........................................................................................24
ReplacementParts............................................................................................................................... ...................26
SafetyandControlDecals............................................................................................................................... .....26
Part #SUPO-615
REV H
Page 2 of 30
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MainPower/SafetyCircuit..................................................................................................................................27
Elevate/LowerCircuit............................................................................................................................... ...........28
Wheels/Brakes.....................................................................................................................................................29
Covers/Other.......................................................................................................................................................29
Warranty............................................................................................................................... ...................................30
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RevisionTable:
RevisionA(08/06/2010):InitialRelease
RevisionG(6/7/2012):RevisedPages3,29
RevisionH(10/24/2012):RevisedLogos
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Part #SUPO-615
REV H
Page 3 of 30

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OriginalinstructionsarewritteninEnglish
Foreword
ThepurposeofthisMaintenanceManualistoprovidequalifiedservicepersonnelwithinformationforservicing
andmaintainingHyͲBridLifts.Allinformationinthismanualmustbereadandunderstoodbeforeanyattemptis
madetoservicethismachine.
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Theoperationandsafetymanualisconsideredapartoftheworkplatformandcontainsinstructionsand
operatingproceduresessentialtoproperlyandsafelyoperatetheCustomEquipmentHyͲBridLift.Usersmust
readandunderstandallinformationintheSafetyandOperationsManualbeforeoperation.
DANGER
THEOPERATIONANDSAFETYMANUALMUSTBEREADAND
UNDERSTOODPRIORTOOPERATINGTHEMACHINE.
THEUSER/OPERATORSHOULDNOTACCEPTOPERATINGRESPONSIBILITYUNTILTHEMANUALHASBEENREAD
ANDUNDERSTOODASWELLASHAVINGOPERATEDTHELIFTUNDERSUPERVISIONOFANEXPERIENCEDAND
QUALIFIEDOPERATOR.
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BECAUSETHEMANUFACTURERHASNODIRECTCONTROLOVERMACHINEAPPLICATIONANDOPERATION,
PROPERSAFETYPRACTICESARETHERESPONSIBILITYOFTHEUSERANDALLOPERATINGPERSONNEL.
WARNING
ANYMODIFICATIONONTHISMACHINEWITHOUTTHEEXPRESS
WRITTENCONSENTOFTHEMANUFACTURERISPROHIBITED.
Ifthereisaquestiononapplicationand/oroperation,contact:
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CustomEquipment,Inc.
2647Hwy175
Richfield,WI53076
USA
Phone:262Ͳ644Ͳ1300
Fax:262Ͳ644Ͳ1320
www.hybridlifts.com
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Part #SUPO-615
REV H
Page 4 of 30
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Safety
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SafetySymbols
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DANGER
FAILURETOFOLLOWTHISWARNING
WILLCAUSEDEATHORPERSONALINJURY.
"DANGER"indicatesanimminentlyhazardous
situation,which,ifnotavoided,willresultindeath
orseriousinjury.
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WARNING
FAILURETOFOLLOWTHISWARNINGMAYCAUSE
DEATHORPERSONALINJURY.
"WARNING"indicatesapotentiallyhazardous
situation,which,ifnotavoided,couldresultin
deathorseriousinjury
CAUTION
FAILURETOFOLLOWTHISWARNING
MAYCAUSEINJURYORDAMAGEEQUIPMENT
"CAUTION"indicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
minorormoderateinjuryordamagetoequipment
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GeneralRulesandPrecautions
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CustomEquipment,Inc.designedtheHyͲBridLiftpushͲaroundscissorlifttobesafeandreliable.Itisintended
forelevatingpersonnel,alongwiththeirnecessarytoolsandmaterialstooverheadworklocations.
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Anoperatorofanytypeofworkplatformissubjecttocertainhazardsthatcannotbeprotectedbymechanical
means.Itisthereforeessentialthatoperatorsbecompetent,careful,physicallyandmentallyfitand
thoroughlytrainedinsafeoperationofthismachine.
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AlthoughCustomEquipment,Inc.conformstospecifiedAmericanNationalStandardsInstituteANSI/SIA
A92.3Standard,itistheresponsibilityoftheownertoinstructoperatorswiththesafetyrequirementsmade
notonlybyCustomEquipment,Inc.,butbythevarioussafetyboardsinyourarea,aswellasadditional
requirementssetforthbyANSIA92.3.Ifyoucomeacrossasituationthatyouthinkmightbeunsafe,stopthe
platformandrequestfurtherinformationfromqualifiedsourcesbeforeproceeding.
WARNING
MAINTENANCEINFORMATIONISFORUSEBYTRAINEDPERSONNELONLY
WARNING
NEVERREACHBETWEENSCISSORSLINKSORPROPUPPLATFORMUNLESS
MAINTENANCEPINSAREINPLACE.
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Part #SUPO-615
REV H
Page 5 of 30

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SafetyGuidelines
MaintenanceLock
Themaintenancelockmustbeplacedintopositionwheneverthemachineisbeingservicedintheraisedor
partiallyraisedposition.Seriousinjuryand/ordeathcouldresultifmaintenancelockisnotusedproperly.
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Figure1:MaintenanceLockPinUse
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Figure2:MaintenanceLockPinStorage
WARNING
FAILURETOCOMPLYWITHTHELISTEDSAFETYPRECAUTIONSMAY
RESULTINMACHINEDAMAGE,PERSONNELINJURYORDEATH.
xNeverworkunderanelevatedplatformuntilmaintenancelockshavebeenengaged.
xRemoveallrings,watches,andjewelrywhenperforminganymaintenance.
xDonotwearlonghairunrestrainedorloosefittingclothingandnecktieswhichmaybecomecaughton
orentangledinequipment.
xObserveandobeyallwarningsandcautionsonmachineandinmanual.
xKeepoil,grease,water,etc.wipedfromstandingsurfacesandhandholds.
xBeforemakinganyadjustments,lubricatingorperforminganyothermaintenance,shutoffallpower
controls.
xBatteryshouldalwaysbedisconnectedduringreplacementofelectricalcomponents.
xKeepallsupportequipmentandattachmentsstowedintheirproperplace.
xUseonlyapprovednonflammablecleaningsolvents.
xAftermaintenance,inspectthemachineasdescribedforPreͲdelivery.
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PinStorageLocation
MaintenancePin
LocationWheninUse
Part #SUPO-615
REV H
Page 6 of 30
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Maintenance
BatteryMaintenance
Thisunitisequippedwithadeepcycle12Ͳvoltbattery.Thecareandmaintenanceofyourbatteryhasmuchto
dowithhowwellthisunitfunctions.Batterywiringandwaterlevelshouldbecheckedmonthly.Donotoverfill.
Whenthecellsaretoofull,fluidwillseepoutwhencharging.Thesolutionisatitsproperstrengthwhenthe
batteryismanufactured.Usedistilledwaterandkeepfluiduptoproperlevel.Whenrequired,watershouldbe
addedtobatteryaftercharging,unlesswaterlevelisbelowtheplates.
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Figure3:BatteryMaintenance
WARNING
DO NOT OPERATE UNIT WHILE CHARGING.
CAUTION
NEVER ADD ACID TO BATTERY!
ChargingtheBattery
Thisunitisequippedwithadeepcycle12Ͳvoltbattery.Thecareandmaintenanceofyourbatteryhasmuchto
dowithhowwellthisunitfunctions.Batterywiringandwaterlevelshouldbecheckedmonthly.Donotoverfill.
Whenthecellsaretoofull,fluidwillseepoutwhencharging.
Note:Thesurroundingtemperaturegreatlyaffectsthepowerreservewithinabattery.
Example:Abatterythatis100%chargedat80°F(27°C)dropsto65%at32°F(0°C)At0°F(Ͳ18°C),thisbattery
willdropto40%efficiency.
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WARNING
LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND
FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING.
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xParkthemachineonalevelsurface.
xPlugchargerintoACoutletuntilcharged.
xForbestbatterylife,leavechargerpluggedinuntilmachinewillbeusedagain.Thechargerwillmaintainthe
batterycharge.
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Thechargerwillnotbeginchargingonseverelydischargedbatteries.
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xRemovebatterycabinetcover.
xRemovebatterycapsandcheckfluidlevel.
xFilleachcell(ifneeded)tosplitringwithdistilled
water.
xReinstallcaps.
xWashalldirt,debris,acid,etc.,offbatterywhenever
corrosionisdetected.Useasolutionof5Ͳtsp.baking
sodaperquartofwarmwater.
xCoatterminalswithacommerciallyavailablecoating.
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Part #SUPO-615
REV H
Page 7 of 30

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Figure4:BatteryChargerLEDDisplay
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Thesolutionisatitsproperstrengthwhenthebatteryismanufactured.Usedistilledwaterandkeepfluidupto
properlevel.Whenrequired,watershouldbeaddedtobatteryaftercharging,unlesswaterlevelisbelowthe
plates.
Lubrication
ItemSpecificationFrequencyofLubrication
WheelsTeflonSprayQuarterly
Componentsrequiringadjustment
Undernormaluse,nocomponentsshouldrequireadjustment.Contactthemanufacturerifadjustmentsare
required.
Examination,repair,replacementoflimitedlifecomponents
Withproperuse,batterymaintenance,andregularinspection,therearenolimitedlifecomponentsthatrequire
routinereplacement.
Theabovedisplayindicatesthatpowerisonbutthereisnoconnectiontoabattery.The
char
g
ermustseea
pp
roximatel
y
5voltsonabatter
y
inordertodeliverd/ccurrent.
Theabovedisplayindicatesthatpowerisonandthattheoutputisdeliveringd/c
current to t
he batteries.
Theabovedisplayindicatesthatpowerisonandthattheoutputis
finished charging and is in a float maintenance mode.
Part #SUPO-615
REV H
Page 8 of 30
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Safetydevicesandsystemsrequiringchecks
Checksafetyfunctionsaspartofdailyinspection.Checkthattheelectromagneticbrakesareholding.
Storage
Afterperiodsofstorage,exposuretoextremesofambientconditionsͲheat,cold,moisture,dustetc.,inspectthe
machine.RefertothePreͲDelivery/FrequentInspectionChecklistintheMaintenanceManual.
MajorAlterationsorRepairs
Anyalterationsmustbeapprovedbythemanufacturer.Majorrepairs,whichaffectthestability,strength,or
performanceofthemachinemustalsobeapprovedbythemanufacturer,recorded,andincludemachine
inspectionandtesting.Neverattachpiperacks,materialliftingdevices,ormakeanyotheralterationthatisnot
partoftheintendeddesignofthemachine.
InspectionandRegularMaintenanceChecklists
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CAUTION
FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT RECOMMENDED
INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN
INJURY OR DEATH OF THE OPERATOR.
Regularinspectionandconscientiousmaintenanceisimportanttoefficienteconomicaloperationofthis
machine.Itwillhelptoassurethatequipmentwillperformsatisfactorilywithaminimumofserviceandrepair.
Makechecksatthestatedintervalsormorefrequentlyifrequiredbylocaloperatingconditions.Thefollowing
inspectionchecklistsarerequiredandincludedinthismanual:
PreͲStart(Requiredbeforeoperationateachworkshift)
MonthlyBatteryMaintenance
Frequent(Requiredatintervalsnotmorethanthreemonths)
PreͲDelivery/Annual(Requiredatintervalsnotmorethantwelvemonths)

MonthlyBatteryCare
WARNING
THISCHECKLISTMUSTBEUSEDATMONTHLYORAFTEREVERY100HOURSOFUSE.FAILURETO
DOSOCOULDAFFECTTHESAFETYOFTHEOPERATOR.
MODELNUMBER_____________SERIALNUMBER______________
1. KeepinspectionrecordsupͲtoͲdate.
2. Recordandreportalldiscrepanciestoyoursupervisor.
3. Adirtymachinecannotbeproperlyinspected.
YͲYes/AcceptableNͲNo/UnacceptableRͲRepaired
Description Y N R
1. Removebatterycabinetcover.
2. Removebatterycapsandcheckfluidlevel.
3. Filleachcell(ifneeded)tosplitringwithdistilledwater.
4. Reinstallcaps.
5. Washalldirt,debris,acid,etc.,offbatterywhenevercorrosionisdetected.Useasolutionof
5Ͳtsp.bakingsodaperquartofwarmwater.
6. Coatterminalswithacommerciallyavailablecoating.



Part #SUPO-615
REV H
Page 9 of 30




PrestartInspection
WARNING
THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO
EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR.
MODELHBǦP830SERIALNUMBER______________
1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.
Y-Yes/Acceptable N-No/Unacceptable R-Repaired
DescriptionY N R
VisualInspections
Checkthattherearenodamaged,dented,orbentstructuralmembers.
Therearenolooseormissingparts.
Checkthatwarningandinstructionallabelsarelegibleandsecure.Ensurethatloadcapacityisclearly
marked.
Checktheplatformrailsandsafetygatefordamage.
Platformandbasecontrolsarenotmissing,damaged,ordisconnected.
Electricalcablesandwiresarenottorn,frayed,ordisconnected.
Hydraulichosesarenottornorloose,andtherearenoleaks.Checkthathosesandthecableshaveno
wornareasorchafing.
Checkthehydraulicfluidlevelwiththeplatformfullylowered.
Checkthetiresfordamage.
Checkthatallsnapringsaresecureingroovesonpivotpins.
FunctionalTests
Gateclosesautomaticallyandlatches(alignmentcanbeadjustedwithscrewontoeboardorrailingif
necessary).
PlatformControls:Checkallswitchesandpushbuttonsforproperoperation.
EmergencyStop(Stopsallmovement)
Up/DownControls(Elevates,Lowers,Enablebuttonmustbepressed)
BaseControls:Checkallswitchesandpushbuttonsforproperoperation.
EmergencyStop(Stopsallmovement)
KeySwitch(SelectsPlatformControl,GroundControl,orOff)
Up/DownRockerSwitch(Elevates,Lowers)
Wheels:Frontandrearwheelsrotatefreely.
Brakesengageandholdwhenplatformelevated.


Part #SUPO-615
REV H
Page 10 of 30




FrequentInspectionChecklist
WARNING
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S
REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY
3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST.
MODELNUMBERHBǦP830SERIALNUMBER______________
xCheckeachitemlistedbelow.
xUseproperoperating,service,andmaintenancemanualforspecificinformationandsettings
xIfanitemisfoundtobeunacceptablemakethenecessaryrepairsandcheckthe“repaired”box.
xWhenallitemsare“acceptable”,theunitisreadyforservice.


Description Y N R
VisualInspections
PerformallchecksonthePreͲStartInspectionChecklist. 
Inspecttheconditionofhydraulicfluidinreservoir.Oilshouldhaveaclearambercolor. 
Inspecttheentiremachineforsignsofdamage,brokenwelds,loosebolts,orimproperrepairs.(Check
forcorrosion,cracking,abrasion,etc.)

Checkthatallsnapringsaresecureingroovesonpivotpins. 
Checkiftiresareleaninginorout.
Verifythatbubblelevelisinplace.
Verifythatmaintenanceandinspectionrecordsareuptodate. 
FunctionalTests
PerformallchecksonthePreͲStartInspectionChecklist. 
Functionsoperatesmoothly.
Functionsoperateoverfullrangeofmotion.
EmergencyLowering—Manualoverridefunctionsproperly. 
GroundControlsoverrideplatformcontrols.
Checkthattheplatformdoesnotdriftdownwithafullload. 
Wheelslubricatedifneeded.
Comments:






DATE_______________INSPECTEDBY_______________________________ 

Part #SUPO-615
REV H
Page 11 of 30





PreǦDelivery/AnnualInspectionChecklist
WARNING
AERIALPLATFORMSSHALLBEINSPECTED,SERVICEDANDADJUSTEDTOMANUFACTURER'SREQUIREMENTSBYAQUALIFIED
MECHANICPRIORTOEACHSALE,LEASE,ORRENTAL,ANDEVERY12MONTHS.
MODELNUMBER:HBǦP830SERIALNUMBER______________
xCheckeachitemlistedbelow.
xUseproperoperating,service,andmaintenancemanualforspecificinformationandsettings
xIfanitemisfoundtobeunacceptablemakethenecessaryrepairsandcheckthe“repaired”box.
xWhenallitemsare“acceptable”,theunitisreadyforservice.

CheckYNRCheckYNR
Base:
Ins
p
ectslidetracksfordama
g
eDecals:
Allframeboltsti
g
htLe
g
ibilit
y
Pum
p
SecureCorrectca
p
acit
y
noted
DCmotorsecurePro
p
er
p
lacement
q
uantit
y
Batter
y
HoldDownsSecureWirin
g
:
BatteriesFull
y
Char
g
edSwitchessecure
Counterwei
g
htssecuredContactor
(
s
)
secure
Wheels:GreaseCastersTi
g
htonterminals
(
Noloosewirin
g)

Wheels:Bolts/NutsTi
g
htFunctions:
MaintenanceLocks:Pinsinstora
g
elocationElevate/LowerO
p
erational
AllShields/Guardsin
p
laceEmer
g
enc
y
Sto
p
BreaksCircuits
H
y
draulicOilLevel1”fromto
p
Emer
g
enc
y
DownO
p
erational
Checkallh
y
draulichosesforleaksBatter
y
Char
g
erSecure/O
p
erational
Checkallh
y
draulicfittin
g
sforleaksBrakes:O
p
erational
Scissors:BubbleLevelinPlace
BrokenWelds
BentBeamMembers
AllrollersTurnFreel
y

Ret.Rin
g
sSecureOnPivots
Brokenwelds
Platform:
Allrailsin
p
lace/secure
Nobentrails
Nobrokenwelds
Platform
p
oweroutletsafe/workin
g

(
ifinstalled
)
Entrance
g
ateClosesFreel
y

O
p
erator/ServiceManualIncluded
Cablesin
p
lace/secure
Comments:

Part #SUPO-615
REV H
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Part #SUPO-615
REV H
Page 20 of 30
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Thispageintentionallyleftblank.
Part #SUPO-615
REV H
Page 21 of 30

Does the machine have any
function:
(Elevate/Lower)
Is key switch turned on?
Turn key switch on
No
Are both E-Stop button
s
off?
Reset E-Stop buttons. P
out at both upper control
a
lower control locations
.
No
Is there a different
problem? Contact CEI for further troubleshooting
See Elevating & Lowering Problems Flowcharts
YesNo
Part #SUPO-615
REV H
Page 22 of 30
Is the battery connected?
Check per wiring
diagram.
Connect battery.
See wiring diagram.
Is the battery fully
charged (and filled with
water)?
(Check voltmeter at lower control or check
voltage across battery terminals using
voltmeter/multi-meter)
Charge battery.
Replace battery Or Replace charger
(Load test battery, individually, disconnected from machine)
Place volt meter across battery terminals where charger is connected. If voltage rises on the
battery, the charger is working.
If batteries do
not take charge
No
Is short protection fuse at
pump blown?
Replace with 20 Amp AGC Fuse. If
fuse continues to blow, steering
actuator may need replacement.
Yes
s
ull
a
nd
.
Check for loose wiring connections. Check for ground connection at pump.
See wiring diagrams. Check for continuity in connections. Use Voltmeter/
Multi-meter at 400V setting.
Contact CEI for further troubleshooting
Still no
functions?
Still no function?
YesYesYes
SUPO-615 HB-P830 Troubleshooting Flowchart
Revision A: Initial Release 08/06/2010
Part #SUPO-615
REV H
Page 23 of 30

Does machine raise/
lower? Does pump operate?
Check for power connection. See Hy-Brid Troubleshooting
Replace pump assembly
No
Ascent speed slow or
erratic?
Is emergency down
valve open?
Close emergency down
valve or cable connections
Is hydraulic fluid
With platform low
e
pump reservoir to
1
top of reserv
o
Yes
No
Is battery fully charged? Is emergency down
valve open?
Are any structural
members bent?
Contact manufacturer to
arrange replacement.
I
R
Charge battery. Close emergency down
valve.
Yes, but
not properly
Is power solenoid
damaged?
Replace
solenoid.
Are diodes functioning
properly?
Measure resistance across diode—Ohm meter/multi-meter at 40 kȍ
Will not descend?
Creeps down?
Has key switch been
turned off? Is an E-Stop activated? Is battery charged?
Turn key to on position. Pull out emergency stop button
at upper and lower controls. Charge battery.
Is emergency down
valve open?
Close emergency down valve.
Check cable connections.
Disassemble and clean. Look for residue in
screen and on O-ring or damage to O-ring.
Replace down valve.
Faulty down
valve?
Electrical
problem?
Foreign matter
lodged in up or
down valve?
Disconnect coil. Check if unit
s
drifting. Check voltage at coil—
s
be 0 V when not energized
Run unit up a
n
Might be able to
walls inside cyli
n
Starts descending,
then stops?
Check armguard limit
switch and relay.
Are maintenance lock
pins installed?
Starts ascending, then
stops?
Is platform
overloaded?
Check base limit
switch
Remove overload. Lower to stowed
position before continuing use.
Part #SUPO-615
REV H
Page 24 of 30
Is down valve stuck
open?
low?
e
red, fill
1
" below
o
ir
Flush valve by simultaneously
pressing up switch at base and down
switch on platform control for 30 sec.
Contact CEI for further
troubleshooting.
Check integrity of electrical
connections, There may be a
loose connection or momentary
short.
Flush down valve by
simultaneously pressing up switch
at base and down switch on
platform control for 30 sec.
There may be foreign matter
lodged.
I
s there a restriction in
hydraulic hose?
Replace pump. May
be worn or defective.
R
eplace hydraulic hose.
Is up/down switch
damaged?
Replace rocker switch at
upper or lower control.
setting. With black lead on stripe side and red on other side, should get a resistance reading. Switch leads, no reading.
Replace bad diode.
SUPO-615 HB-P830 Troubleshooting Flowchart
Elevate & Lower Problems
Revision A: Initial Release 08/06/2010
Replace down solenoid. Check for loose electrical
connections.
s
tops
s
hould
.
Damaged cylinder or
damaged seal in
cylinder?
Coil mounting nut too
tight?
n
d then check for oil flow out of return line. Bad cylinder
seal if oil is flowing from return line.
repair with seal kit;, probably need to replace cylinder. If
n
der are scratched or pitted, cylinder needs replacement.
Nut should only be lightly snug:
30 in.-lb. Replace coil and lightly
tighten nut.
Faulty check valve in
pump?
Listen carefully near motor when
not energized—may be running
backwards. Replace pump
Part #SUPO-615
REV H
Page 25 of 30




ReplacementParts

CAUTION
USEONLYMANUFACTURERAPPROVEDREPLACEMENTPARTS.USEOFNONͲOEMPARTSWILL
VOIDWARRANTY.


DANGER
REPLACEMENTOFTHEFOLLOWINGCOMPONENTSWILLAFFECTTHESTRENGTH,STABILITY,
ORSAFETYFUNCTIONOFTHEUNIT:BATTERY,HYDRAULICCYLINDER,ANDALLSTRUCTURAL
COMPONENTS.

Listedbelowarereplacementpartsthatmaybeavailableandlistedforreference.Theserepresentcurrent
revisions.Refertoourwebsite,www.hybridlifts.comformorecompletepartlistingsandearlierrevisions.
Severalpartsaremodel,serialnumber,ormanufacturedatespecific.Contactyourdealerforreplacementpart
availabilityandpricing.

SafetyandControlDecals
RefertoOperator’sManualfordecalpartnumbersandlocations.
Part #SUPO-615
REV H
Page 26 of 30

MainPower/SafetyCircuit

Item#Part#Description
1NAB+PowerConnectionLocationonPump
2NABͲ“Ground”ConnectionLocationonPump
3ELECͲ746BatteryCharger
4ELECͲ073EKeySwitch
5ELECͲ073Ͳ1SpareKey
6ELECͲ071ͲKITEmergencyStopButtonwithContactBlock
7ELECͲ639Ͳ1ChargerCord(NEMA5Ͳ15P/IECͲ320CͲ13)
81002100950LowerControlAssembly
91002101250UpperControlAssembly
10ELECͲ071ͲKITEmergencyStopButtonwithContactBlock
11(ELECͲ047)Notavailableasareplacementpart.Replacebatterieswith12V,
Group27DeepCycleMarineBattery.Replacementweightmustbe
minimum50lb.
(NotPictured)1002101750BatteryCableKit
(NotPictured)(NoPart#)7AAGCFuse
Part #SUPO-615
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
Elevate/LowerCircuit

Item#Part#Description
1HYDRͲ050Ͳ4HydraulicPump
(NotPictured)(HYDRͲ032)HydraulicFluid:Notavailableasareplacementpart.Replacewith
Flomite#150,DexronII,MobilͲDTE2,orequivalent.
2HYDRͲ665UpValve
3HYDRͲ67310VCoil
4HYDRͲ67412VSoleniod
5HYDRͲ022Ͳ3LowPressureHydraulicLine
6HYDRͲ600Ͳ5HydraulicHose
7ELECͲ133BRockerSwitch
8ELECͲ133BRockerSwitch
9HYDRͲ044ͲFL3HirschmannConnectorwithDiode
10HYDRͲ625PressureCompensatedFlowControl
11HYDRͲ600Ͳ5HydraulicHose
12HYDRͲ007Ͳ2FDownValve&Coil
13LASͲM115EͲDownValveActuator
14HARDͲ6501/16ShaftCollar
151002100353HydraulicCylinder
16HARDͲ644EmergencyDownCable
(NotPictured)HARDͲ022RetainingRing,1.25”

Part #SUPO-615
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
Wheels/Brakes

Item#Part#Description
1WHEEͲ706,WHEEͲ708,HARDͲ001Ͳ2Wheel(8”),Raceway,&DUBearing
21000114707&12/1000116207&12CasterSides
31000115802BrakeWeldment
4HARDͲ668Spring
51000116002BrakeActuator
6WHEEͲ713Swivel8”Casterwithbrake
Covers/Other

Item#Part#Description
11000510401Cover,Left
21000510301Cover,Right
3HARDͲ633BCabinetLatchHandle
4HARDͲ633ECabinetLatchCam
5HARDͲ086Level
Part #SUPO-615
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Page 29 of 30


Warranty

LIMITED WARRANTY – Warranty Statement—North America Only

Custom Equipment, Inc. (the “Company”) warrants that all new units of equipment manufactured and sold
by it conform to the Company’s latest published specifications. Also, that all purchased components and
sub-assembled parts and assemblies shall be free from defect in material and/or workmanship for a period of
12 months from the date a new unit is placed into service, with the exception of batteries which are covered
by the battery manufacturer for a period of ninety (90) days (pro-rated for one (1) year) on batteries. Further,
that all structural components manufactured, purchased, and installed by Custom Equipment, Inc. shall be
free of any defect in material and/or workmanship for a period of 60 months from the date a new unit is
placed into service.
If the equipment owner/end-user experiences a failure or deficiency within the specified warranty period they
must promptly notify an authorized Dealer service repair facility.
During the Warranty period, Custom Equipment, Inc. reserves the right to replace, repair, exchange, or to
provide a new, used, or rebuilt component, assembly, sub-assembly, or weldment at their discretion,
dependent upon circumstance, situation, and/or availability. For battery warranty, call the number listed on
the battery for further instructions.
This Warranty Policy does NOT cover damage caused by; shipment, misuse of unit (includes operation beyond
Factory established limits, loads, and/or specifications), failure to properly service and maintain the unit in
accordance with the Company’s manuals or Factory Service Bulletins. Custom Equipment, Inc. DOES NOT
accept any responsibility for alterations or modifications to the unit, or, damages caused by any natural
disasters (such as fire, flood, wind and lightning).
THE PREVIOUS WARRANTY STATEMENT IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
If field repair or parts replacement is necessary on any warranted components, Custom Equipment, Inc. will
reimburse Authorized Dealers for direct labor costs incurred according to the Company’s current authorized
Field Service Rate (FSR) and/or any established ‘Flat Rate Guides’. Custom Equipment does not pay labor on
any consumable items such as batteries, brakes, or tire wear. In no event shall the Company be liable for any
indirect, incidental, consequential, or special damage (including without limitation to loss of profits, loss of
revenue, cost of capital, cost of substitute equipment, downtime, examination fees, claims of third parties,
and injury to person or property) based upon any claim of breach of warranty, breach of contract,
negligence, strict liability in tort, or any other legal theory. This limited warranty statement recognizes the risks
and limitations of product failure between Custom Equipment, Inc. and the Buyer.
This written warranty is also understood to be the complete and exclusive agreement between the parties,
superseding all prior agreements, oral or written and all other communications between the parties relating to
the subject matter of this warranty. No employee, agent or distributor of the Company, or any other person is
authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the
Company any other liability in connection with any of its products, unless made in writing, dated, and signed
by an officer of the Company.

Part #SUPO-615
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