SECTION 3 | MAINTENANCE CHECKLISTS
SECTION 3 | MAINTENANCE CHECKLISTS
3.1 | PRESTART INSPECTION CHECKLIST
Model Number: Serial Number:
Check each item listed below.
• Use proper operating, service, and maintenance manual for specific information and settings
• If an item is found to be unacceptable make the necessary repairs and check the “repaired” box.
• When all items are “acceptable”, the unit is ready for service.
• If an item is found to be unacceptable, make the necessary repairs and check the “repaired” box. When all
items are “acceptable,” the unit is ready for service.
Y - Yes/Acceptable N - No/Unacceptable R - Repaired
Description Y N R
Visual Inspections
Check that there are no damaged, dented, or bent structural members. □ □ □
There are no loose or missing parts. □ □ □
Check that warning and instructional labels are legible and secure. Ensure that load capacity is clearly
marked. □ □ □
Check the platform rails and safety gate for damage. □ □ □
Platform and base controls are not missing, damaged, or disconnected. □ □ □
Electrical cables and wires are not torn, frayed, or disconnected. □ □ □
Hydraulic hoses are not torn or loose, and there are no leaks. Check that hoses and cables have no
worn areas or chafing. □ □ □
Check the tires for damage. □ □ □
Check that all snap rings are secure in grooves on pivot pins. □ □ □
Functional Tests
Gate closes automatically and latches (alignment can be adjusted with screw-on toe board or
railing). □ □ □
Platform Controls — Check all switches and push buttons for proper operation:
Emergency Stop (stops all movement)
Up/Down Controls (Elevates, Lowers, Enable button must be pressed)
□
□
□
□
□
□
Base Controls — Check all switches and push buttons for proper operation:
Emergency Stop (stops all movement)
Key Switch (Selects Platform Control, Ground Control, or O)
Alarm (Not damaged, sounds for descent)
Up/Down Rocker Switch (Elevates, Lowers)
□
□
□
□
□
□
□
□
□
□
□
□
Wheels: Front and rear wheels rotate freely. □ □ □
Brakes engage and hold when platform is elevated. □ □ □
Date: Inspected By:
3.2 | FREQUENT INSPECTION CHECKLIST
Model Number: Serial Number:
• Use proper operating, service, and maintenance manual for specific information and settings
• If an item is found to be unacceptable make the necessary repairs and check the “repaired” box.
• When all items are “acceptable”, the unit is ready for service.
• If an item is found to be unacceptable, make the necessary repairs and check the “repaired” box. When all
items are “acceptable,” the unit is ready for service.
Y - Yes/Acceptable N - No/Unacceptable R - Repaired
Description Y N R
Visual Inspections
Perform all the checks on the Pre-Start Inspection Checklist. □ □ □
Inspect the condition of hydraulic fluid in reservoir. Oil should have a clear amber color. □ □ □
Inspect the entire machine for signs of damage, broken welds, loose bolts, or improper repairs.
(Check for corrosion, cracking, abrasion, etc.) □ □ □
Check that all snap rings are secure in grooves on pivot pins □ □ □
Check if tires are leaning in or out. □ □ □
Verify that bubble level is in place. □ □ □
Verify that maintenance and inspection records are up t o date. □ □ □
Check the tires for damage. □ □ □
Check the hydraulic fluid level with the platform fully lowered. □ □ □
Functional Tests
Perform all check on Pre-Start inspection checklist. □ □ □
Functions operate smoothly □ □ □
Functions operate over full range of motion □ □ □
Emergency lowering — Manual override functions properly □ □ □
Check that the platform does not drift down with a full load □ □ □
Wheels lubricated if needed □ □ □
Comments:
Date: Inspected By:
THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR
AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD
AFFECT THE SAFETY OF THE OPERATOR.
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND
ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED
MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS
OR 150 HOURS, WHICHEVER COMES FIRST.
B Y C U S TO M EQUIPMENT LLC
MAINTENANCE & TROUBLESHOOTING
HB-P827/HB-P1027
SUPO-670
REV E
MAINTENANCE & TROUBLESHOOTING
HB-P827/HB-P1027
SUPO-670
REV E
B Y C U S TO M EQUIPMENT LLC
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