CYBEX 16110-999-4 A Instruction Manual

Cybex®Plate Loaded Leg Press
Owner’s and Service Manual
Strength Systems
Part Number 16110-999-4 A
www.cybexinternational.com

Cybex®Plate Loaded Leg Press
Owner’s and Service Manual
Strength Systems
Part Number 16110-999-4 A
Cybex®and the Cybex logo are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
© Copyright 2010, Cybex International, Inc. All rights reserved.
Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX [phone]
www.cybexinternational.com • [email protected] • 16110-999-4 A • March 2010

1 Safety
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Guidelines and Practices . . . . . . . 2
Warning/Caution Decals . . . . . . . . . . . . . 3
Regular Maintenance Activities . . . . . . . . 4
2 Exercise
Intended Use . . . . . . . . . . . . . . . . . . . . . . 4
Instructions. . . . . . . . . . . . . . . . . . . . . . . 4
3 Customer Service
Contacting Service. . . . . . . . . . . . . . . . . . 5
Ordering Parts . . . . . . . . . . . . . . . . . . . . . 5
Return Material Authorization (RMA). . . . 6
Damaged Parts . . . . . . . . . . . . . . . . . . . . 7
4 Assembly
Tools Required. . . . . . . . . . . . . . . . . . . . . 7
5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . . . . 10
Weekly Procedures . . . . . . . . . . . . . . . . 10
6 Service
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded-View Diagram . . . . . . . . . . . . 13
Table of Contents
Page i

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
1 - Safety
Safety
Read the Owner’s Manual carefully before assembling, servicing or using Cybex equipment.
WARNING: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
Obtain a medical exam before beginning any exercise program.•
Stop exercising if feeling faint, dizzy or experiencing pain and consult your physician.•
Obtain instructions before using. Lisez les instructions avant I’untilisation.•
Read and understand the owner’s manual and all warnings posted on the machine before using• .
Keep all children (12 and under) away. Teenagers (13 and over) and disabled must be supervised.•
Garder tous les enfants (de 12 ans et moins) éloignés. Les adolescents (de 13 ans et plus) et les
handicapés doivent être surveillés.
Use a spotter.•
Keep body and clothing free from and clear of all moving parts.•
Use the machine only for the intended use.• DO NOT modify the machine.
Inspect machine prior to use.• DO NOT use if it appears damaged or inoperable.
DO NOT• attempt to fix a broken or jammed machine.
Report any malfunctions, damage or repairs to the facility• .
Replace any warning labels if damaged, worn or illegible.•
Facility Safety Precautions
Read the Owner’s Manual carefully before assembling, servicing or using this equipment.•
Securely anchor machine to the floor using the anchor holes provided in each machine.•
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in
contact with surface using flat washers.
Make sure that each machine is set up and operated on a solid level surface.• Do not install
equipment on an uneven surface.
Make sure that all users are properly trained on how to use this equipment.•
Make sure there is enough room for safe access and operation of this equipment.•
Perform regular maintenance checks on this equipment. Also pay close attention to• all areas most susceptible to wear.

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Immediately replace worn or damaged components. If unable to immediately replace worn or• damaged components then remove from service until the repair is made.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular
maintenance is performed.
Safety Guidelines And Practices
Cybex recommends that all fitness equipment be used in a supervised area. It is recommended that the
equipment be located in an access controlled area. Control is the responsibility of the owner. The extent of
control is at the discretion of the owner.
It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and
warning labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage
of the equipment.
PROPER USAGE:
Use machine only as described in the manual. Failing to follow proper instructions may result in injury.
Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or
in use. Inappropriate or improper use may result in injury to users or third parties (bystanders).
Do not use machine if it is not located on a solid level surface or is improperly installed.
Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the
facility has the proper clearance for usage and training.
SECURING EQUIPMENT:
The machine has holes in the feet, which allow for ease in anchoring to the floor. Cybex strongly recommends
that, to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a
solid, level surface.
1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defined and required by
local building and architectural codes.
2. Anchoring of equipment must be completed by a qualified licensed contractor.
3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring
the equipment to the floor.
4. Due to the wide variation of flooring on which machines may be anchored or installed, verify anchoring
method and anchoring fasteners with a qualified and licensed contractor.
5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..
6. Do not use machine until it is properly anchored.
MAINTENANCE:
Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the
maintenance requirements as specified in the manual.
STANDARD COMPLIANCE:
Cybex products meet or exceed applicable ASTM and EN Standards.

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death
or serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor
or moderate injury.
The caution and warning decals are shown on this page.
Leg Press - 16110
A
A. Warning Decal...................5220-364-4
B. Caution Decal....................8500-025-4
C. Caution Decal....................4000Y316-4
D. Warning Decal...................5220-337-4
E. Warning Decal...................5320-346-4
DESCRIPTION PART NO.
B
Personal injury may occur.
CAUTION
4000Y316-4 A
Keep away from moving
parts to avoid injury.
D
(Both Sides)
C
(Both Sides)
B C
D
A
5320-346-4
SERIOUS INJURY could
result if carriage falls
toward user.
Carriage stops MUST BE
IN LOCKED POSITION
while performing calf raises.
WARNING
E
E

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Regular Maintenance Activities
Preventative maintenance activities must be performed to maintain normal operation of this equipment.
Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative
maintenance activities.
WARNING: Equipment found to have worn or damaged components must be removed
from service until repair(s) is made. Failure to do so could result in injury.
Daily
1. Clean upholstery.
Weekly
1. Inspect all nuts and bolts for looseness. Tighten as required.
2. Check for worn handles, and worn warning labeling. Replace all worn parts immediately.
2 - Exercise
Intended Use
The intended use of this equipment is to aid or improve general physical fitness and exercise. For Comercial use.
Instructions
Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety in Owner’s
Manual or consult with floor staff.
NOTE: Refer to next page for set up and movement
MUSCLES USED
Quadriceps, Gluteus Maximus,
Hamstrings NOTE: Motions Developed: Hip Extension, Knee Extension

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
3 - Customer Service
Contacting Service
Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m Eastern Standard Time.
For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.
For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300 or fax [phone].
Find information on the web at www.cybexintl.com or e-mail at [email protected].
Set Up
1. Load evenly with appropriate resistance..
2. Select desired back pad angle by pulling up on adjustment cable (located below seat pad) and tilt back
pad to desired angle.
3. Position feet securely on foot pad
4. Push foot plate upward and rotate carriage stops to the UNLOCKED position. Grasp handles.
Movement
1. Push foot plate upward until legs are extended. Return to start with a smooth controlled movement while
keeping pelvis against back pad.
NOTE: When performing calf exercise, ensure carriage stops are in the LOCKED position.
Locked
Unlocked Unlocked
Locked
CARRIAGE STOP
POSITION
Ordering Parts
Fax orders to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers living
within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail at
[email protected]
Having the following information ready when calling will assist our Cybex representatives in serving you.
Unit Serial Number•
Product Name•

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Return Material Authorization (RMA)
The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled and
analyzed. Follow the following procedures carefully.
Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA
from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without
proper RMA and an Automated Return Service (ARS) label.
1. Call the Customer Service Hot Line listed above for the return of any item that is defective.
2. Provide the technician with a detailed description of the problem you are having or the defect in the item you
wish to return.
3. Provide the model and serial number of your Cybex equipment.
4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation
and repair or replacement. The technician will assign you a RMAnumber and will send you an ARS label. The
ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the
item(s) to be returned. Include the description of the problem, the serial number of the equipment and the name
and address of the owner in the package along with the part(s).
5. Forward the package through UPS to Cybex.
Attn: Customer Service Department
Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060
NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent
COD will not be accepted by the Cybex receiving department.
The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact location of
serial number decal.
Part Description•
Part Number•
Part descriptions and part numbers are located in Chapter 6 of this manual.
Shipping Address•
Contact Name•
In addition to your shipping address and contact name, your account number is helpful but not required.

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Damaged Parts
Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier
(UPS, Federal Express, trucking companies, etc.)
Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must
be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your
damage claim. The carrier will provide you with the required forms for filing such claims.
Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but notices later must be reported
to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to
perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and
packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report
and the necessary forms for filing a concealed damage claim. Concealed damage claim is the carrier’s responsibility.
4 - Assembly
Tools Required
• 1/8” Allen wrench
• 5/16” Allen wrench
• 3/4” Wrench
NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate clearance
around each machine to allow for safe use and passage.
NOTE: Refer to chapter 6 for reference diagrams.
1. Read and understand all instructions thoroughly before starting any of the procedures listed on this
instruction sheet.
2. Verify you have received the appropriate configuration.
Verify that you received the correct color machine that you ordered.A.
Verify you received the appropriate owner’s manual.B.
Verify you received the warranty sheet.C.
3. Move to desired location.
Note the diminsions of the machine:A. Machine Weight: 443 lbs. Size: 64 W” x 83” L x 54” H
Machine Weight: 201 kg. Size: 163 cm W x 211 cm L x 137 cm H
NOTE: Keep all shipping packages near area of installation.
Remove hardware pack and verify contents. See Figure 1.B.
Carefully remove foam and shrink wrap securing weightC. bar and weight tubes.
Carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.D.
Carefully place rubber feet (supplied with machine) on each foot of the frame.E.
A. Locknut .500-13 (6), HN784000
B. BHSCS .500-13 X 1.25 (6),JC780420
C. Split, Lockwasher .375 (6), HS348300
ABC
Figure 1

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
4. Install weight bar.
Position bar on Leg Press and insert all six Button HeadA.
Socket Cap Screws (BHSCS) (B from kit) through
mounting plate. See Figure 2.
Place washer (C) and locknut (A) on BHSCS from step 4A andB.
finger tighten.
Position carriage so that the bar is resting on lowestC. position. Raise and lower carriage. Verify stop plates
on bar are hitting stop blocks at same time at both
stop positions. See Figure 3.
Tighten all six BHSCS.D.
NOTE: If stop plates are not hitting stop plate at the same time then adjust arm before tightening BHSCS,
NOTE: If bar cannot be adjusted, loosen all bolts underneath carriage and align then tighten.
5. Install weight tubes.
Remove one bearing sleeve.A.
Insert weight tube through frame. See Figure 4.B.
Figure 2
BHSCS
Weight Bar
Stop Plates
Stop Blocks
Figure 3
Figure 4
Frame
Bearing Sleeve
Weight Tube

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Verify outside length of weight tube measures 9.5 inches. See Figure 5.C.
Using a 1/8” Allen wrench secure tube in place with set screws located on both sides of frame. See Figure 5.D.
Repeat steps 5A- 5D for opposite weight tube.E.
6. Verify proper operation.
7. Anchor machine to floor.
Securely anchor machine to the floor using the anchor holes provided in each machine.A.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in contact with
surface using flat washers.
9.5”
Figure 5
Set Screw (2)
Frame
Weight
Tube
Bearing Sleeve
Bearing Sleeve

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Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Weekly Procedures
5 - Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing routine preventive
maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength Systems equipment.
NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines.
Instruct all personnel in equipment inspection and maintenance actions and also in accident
reporting/recording. Cybex phone representatives are available to answer any questions or concerns
that you may have.
1. Upholstery - Wipe down all upholstery.
2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry thoroughly.
AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or
damage the equipment.
3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral cleaners
with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or chlorine based
cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.
1. Inspect all nuts and bolts for looseness. Tighten as required
2. Inspect all labeling for readability. This includes instructional placards, warning and caution decals. Replace all worn
labeling immediately.
Daily Procedures

Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Page 11
Please refer to the next page for parts lists and exploded-view diagrams
6 - Service
Cybex will void warranty if
non-Cybex replacement parts
are used.
NOTE: All inspections
and repairs must be
performed by trained
service personnel only.
Plate Loaded Leg Press
PRODUCT NO. 16110
NOTE: See exploded-view diagram for location of D (caution decal), E (warning decal),
J (serial number decal.
A. Warning Decal......................5220-364-X
B. Caution Decal......................4000Y316-X
C. Placard.................................16110-598-X
D. Caution Decal....................... 8500-025-X
E. Warning Decal.......................5220-337-X
F. Warning Decal...................... 5220-346-X
DESCRIPTION PART NO.
A
B
G. Pad W/Wear cover...............4800-184
H. Wear Cover..........................4800-187
I. Seat Pad............................. 4800-188
J. Serial Number Decal
K. Non Slip.............................. 12220-005
L. Grips.....................................4605-509
DESCRIPTION PART NO.
L
B
C
L
K
G,H
I
F

Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Page 12
1 2 11090-374 END CAP 2 2 11090-376 RING, HANDLE GRIP 3 4 16010-311 FOOT PAD 4 1 16110-200 W MAIN FRAME 5 1 16110-210 W/HANDLE-LEFT 6 1 16110-211 W/HANDLE-RIGHT 7 2 16110-212 W/STOP ROD 8 1 16110-213 W SEAT BACK 9 1 16110-215 W SLED 10 1 16110-216 PLATED WEIGHT BAR 11 4 16110-351 SHAFT MOUNT 12 4 16110-357 CAP 13 2 16110-358 LINK 14 1 16110-388 NON-SLIP 15 1 16110-389 CABLE 16 2 3900-434 DECAL, CYBEX 17 2 4540-321 BUMPER, HANDLE 18 2 4605-509 GRAB GRIP 4.00 19 1 51198 WARRANTY BOOK (NOT SHOWN) 20 6 5220-367 SPACER, PLASTIC 21 2 5320-204 C BEARING SLEEVE 22 1 5320-205 W SLIDE PLATE 23 2 5321-302 SHAFT 24 2 5320-332 P STOP ROD COLLET 25 2 5320P040 PIN DETENT 26 2 5330P012 P/WEIGHT TUBE 5.00 27 2 5330P029 PLATED WEIGHT TUBE (19.00) 28 4 BR030203 RETAINING RING 29 2 BS070201 COM SPRING .56 x .66 1.50 LG 30 4 FB110200 BRG, LINEAR 1.50 31 4 FS100006 O-RING (.612 ID X .103 WIDE) 32 4 FS110200 SEAL, LINEAR BEARING 33 2 HB-60008 BEARING FLUSH OILITE 34 10 HC700417 BHSCS .375-16 X 1.00 35 2 HF449063 INSERT 3/4 X 1/4-20 36 4 HN664900 NUT, HEX SELF-LOCKING .312-18 ZINC
ITEM QTY PART NO. DESCRIPTION
*Language Key 1-German , 2-French, 3-Spanish, 4-English, 6-Japanese, 7- Swedish, 8- Russian
37 2 HN704901 LOCKNUT, .375-16 NYLON 38 10 HN784000 HEX NUT .500-13 39 10 HS348300 LOCKWASHER, SPLIT .375 40 8 HS387700 WASHER, SAE .500 41 4 HY582910 SET SCREW 42 8 HY622910 SET SC .250-20 X .375 43 4 JC570412 BHSCS .190 10-32 X .375 44 2 JC620422 BHSCS .250-20 x 1.50 45 4 JC660412 BHSCS .312-18 X .50 46 7 JC700420 BHSCS .375-16 X 1.25 47 1 JC700422 BHSCS .375-16 X 1.50 48 2 JC700424 BHSCS .375-16 X 1.75 49 8 JC780417 BHSCS .500-13 X 1.00 50 10 JC780420 BHSCS .500-13 X 1.25 51 2 JC782815 SHCS .500-13 X .75 52 4 JD343322 S BOLT .375 X 1.50 .312-18 53 2 JD403348 SHOULDER BOLT .750 X 1.50 .625-11 54 2 JN814200 HEX NUT .625-11 55 4 JS347400 LOCKWASHER, INT TOOTH .375 56 10 JS388300 SPLIT LOCKWASHER .500 57 2 PN660200 INSERT, PLASTIC 1.00 DIA-11 GA 58 2 PP080207 INSERT, PLASTIC .437 DIA 11 GA 59 8 PP130006 INSERT, PLASTIC END 60 2 PP470006 KNOB, OVAL 61 4 PR060006 BUMPER, RECESS 62 1 4800-184 BACK PAD W/WEAR COVER 63 1 4800-187 WEAR COVER 64 2 4000Y316-X* DECAL, CAUTION 65 1 5320-336-X* DECAL 66 1 8500-025-X* DECAL, CAUTION 67 1 16110-598-X* PLACARD 68 1 5220-364-X* DECAL, WARNING 69 1 5320-346-X* DECAL, WARNING 70 2 5220-337-X* DECAL, WARNING 71 1 4800-188 SEAT PAD 72 1 11040-790 DECAL, MADE IN USA
ITEM QTY PART NO. DESCRIPTION

Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Page 13
3
72
9.50±.12
135
18
2
33 55 47
55 46
33
8
18 2
35
1
44
44
53
54
2659
27
59
TUBE LENGTH DETAIL
SERIAL NUMBER DECAL DETAIL
53
20
42
20
42
20
59
20
59
59 27
59
27
54
4
65
64
66
67
68
69
63 62
71
3
3
3
16110 Main Assembly Detail

Cybex Plate Loaded 16110 Leg Press Owner’s Manual
Page 14
50
59
26
20
20
26
59
29
25
37
48
55
46
55
46
37
48
25
15
41
41
41
41
FOOT PLATE ASSEMBLY DETAIL
59
59
50
58
38
56
40
10
6X
4X
4X
4X
56
38 6X
6X
9
14
50
22
34
39 10X
10X
.40±.06 .25 ±.06
14
9
70
71
70
16110 Foot Plate Assembly Detail