CynkoMet T-677 User manual

CynkoMet T-677
1/64
CynkoMet Sp. z o.o.
ul. Fabryczna 7W
16-020 Czarna Białostocka
phone [phone]
SINGLE-AXLE AGRICULTURAL TRAILER FOR LIVESTOCK TRANSPORT
T-677 (KURIER – 6)
Type T-3
INSTRUCTIONS FOR USE AND OPERATION
Identification of the machine
Symbol/Type T-3
Version: …..
Variant: …..
VIN: ………………………………………………………….
The serial number is stamped on the rating plate and on the front beam of the front
beam of the trailer. The rating plate is riveted to the front beam of the cargo box or to
the stringer of the frame.
During purchase, check the conformity of the serial numbers stamped on the trailer
with the serial number given in the warranty card, in the sales documents and in the
instruction manual..
NOTE!
The manufacturer reserves the right to introduce, in the manufactured
machines, structural alterations facilitating servicing and improving the quality of their
work. The information on significant design changes are communicated to the user by
means of enclosed information (annexes).
Comments and observations about the design and operation of the machine
should be sent to the manufacturer. This information will allow objective evaluation of
the machine, and serve as guidelines in their further modernization.

CynkoMet T-677
2/64
NOTE!
NOTE!
Before the operation, the user should be familiar with this manual
and follow all recommendations. This will ensure safe maintenance
and trouble-free operation of the machine.
The T-677 trailer is compliant with road traffic laws
pertaining to machines with a speed up to 30 km/h. At the same time, the
manufacturer
reserves that the trailer may not travel on public roads
at speeds exceeding the speed indicated above.
If information given in the instruction manual is not fully comprehensible,
contact the sales point at which the machine was
purchased or the Manufacturer directly for assistance.
Manufacturer's Address:
CynkoMet Sp. z o.o.
ul. Fabryczna 7W
16-020 Czarna Białostocka
phone . [phone]
INSTRUCTIONS FOR USE AND SERVICE CONSTITUTE BASIC
EQUIPMENT OF THE MACHINE!
The machine was designed in compliance with applicable standards, documents
and currently binding legal regulations.
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - side to the left hand of the observer facing in the direction of
travel of the machine forward.
Right side - side to the right hand of the observer facing in the direction of
travel of the machine forward.

CynkoMet T-677
3/64
DECLARATION OF
CONFORMITY
16-020 Czarna Białostocka ul. Fabryczna 7W Poland
acting as the manufacturer
declares with full responsibility that the machine:
KURIER TRAILER
TYPE /MODEL:T-3/677
YEAR OF PRODUCTION:
SERIAL NUMBER:
BRIEF DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS:
Single-axle Kurier trailer. The trailer’s chassis consists of the following assemblies: the lower frame, drawbar are welded constructions
made from steel sections and sheets. The essential load-bearing components are two stringers joined to one another by cross-bars. The
trailer’s cargo box consists of the top frame with wood floor and water-resistant plywood walls. The trailer is intended for transport of
livestock on farms and on public roads.
To which this declaration relates complies with the requirements:
- Directive 2006/42/EC of the European Parliament and the Council of 17 May 2006 on machinery, and amending Directive
95/16/EC (OJ L157 of 09.06.2006, pages 24-86)
- Regulation of the Minister of Economy of 21 October 2008 on essential requirements for machines (Journal of Laws of 2008,
no. 199, item 1228)
For the conformity evaluation, the following harmonized standards have been used:
- PN-EN ISO 4254-1 Agricultural machinery –Safety –Part 1: General requirements of 2014.
- PN-ISO 11684:1998P Tractors, machinery for agriculture and forestry, powered lawn and garden equipment –Safety signs
and hazard pictorials –General principles of 1998.
- PN-EN ISO 12100-1:2012 Safety of machinery –General principles for design –Risk assessment and risk reduction of 2012.
- PN-EN ISO 13857:2010 Safety of machinery –Safety distances to prevent hazard zones being reached by upper and lower
limbs of 2010.
Person authorized to prepare technical documentation:
Head of Constructors and Technologists
Address: Fabryczna 7, 16-020 Czarna Białostocka, Poland
THE DECLARATION LOSES ITS VALIDITY IF THE MACHINE IS MODIFIED OR REBUILT WITHOUT THE MANUFACTURER’S
CONSENT.
Czarna Białostocka
Place and date of declaration
The identity and signature of the person authorized to make
declarations

CynkoMet T-677
4/64
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................................................................ 5
2. PURPOSE OF THE TRAILER........................................................................................................................................ 7
3. SAFETY IN USE........................................................................................................................................................... 8
3.1 GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS ............................................................................................ 8
3.2 Coupling and decoupling the trailer ..................................................................................................................10
3.3 TIRES................................................................................................................................................................11
3.4 PNEUMATIC AND HYDRAULIC SYSTEM..............................................................................................................11
3.5 MAINTENANCE.................................................................................................................................................12
3.6 PRINCIPLES OF MOVEMENT ON PUBLIC ROADS.................................................................................................12
3.7 DESCRIPTION OF RESIDUAL RISK. ......................................................................................................................15
3.8 RESIDUAL RISK ASSESSMENT................................................................................................................16
3.9 INFORMATION AND WARNING STICKERS...............................................................................................................16
4. INFORMATION REGARDING USE............................................................................................................................18
4.1 TECHNICAL CHARACTERISTICS...........................................................................................................................18
4.2 DESCRIPTION OF CONSTRUCTION AND OPERATION. .........................................................................................19
4.2.1. TRAILER CHASSIS..................................................................................................................................................... 19
4.2.2. LOAD BOX............................................................................................................................................................... 21
4.2.3. BRAKE SYSTEM........................................................................................................................................................ 22
4.3 RULES OF PROPER TRAILER USE. .......................................................................................................................30
4.3.1 Preparation before running for the first time. ....................................................................................................30
4.3.1.1 Control of the trailer after delivery ..................................................................................................................30
4.3.1.2 Preparation of the trailer for the first connection.............................................................................................31
4.3.2 Preparation for daily work.................................................................................................................................33
4.4 Coupling to and decoupling from the tractor....................................................................................................33
4.5 Loading and unloading of animals...................................................................................................................37
4.5.1 Preparing the trailer for loading............................................................................................................................... 37
4.5.2 Loading of livestock................................................................................................................................................. 40
4.5.3 Transport of livestock.............................................................................................................................................. 40
4.5.4 UNLOADING OF Livestock........................................................................................................................................ 42
4.6 INSTRUCTIONS OF TIRE USE.......................................................................................................................................... 43
4.7 DECOUPLING FROM TRACTOR...................................................................................................................................... 44
5. EQUIPMENT AND ACCESSORIES.............................................................................................................................45
6. TECHNICAL SUPPORT ............................................................................................................................................46
6.1 REGULATION OF DRIVING WHEEL BEARING BACKLASH. ....................................................................................46
6.2 Mounting and removal of the wheel and inspection of nut tightening. ..............................................................48
6.3 BRAKE ADJUSTMENT. .......................................................................................................................................50
6.4 MAINTENANCE OF THE PNEUMATIC SYSTEM. ...................................................................................................52
6.5 MAINTENANCE OF THE HYDRAULIC BRAKE SYSTEM. .........................................................................................53
6.6 LUBRICATION. ..................................................................................................................................................53
6.7 STORAGE AND MAINTENANCE..........................................................................................................................55
6.8 TRANSPORT......................................................................................................................................................55
7. TRAILER CASSATION..............................................................................................................................................56
8. WARRANTY...........................................................................................................................................................56
SPARE PARTS CATALOGUE .................................................................................................................................................58
1. INTRODUCTION.....................................................................................................................................................58
5HOW TO USE THE CATALOGUE. .............................................................................................................................58

CynkoMet T-677
5/64
1. Introduction
This manual describes the basic principles of safe use and operation of
agricultural trailers.
NOTE!
NOTE!
Before using a trailer you should carefully read the contents of the
manual.
Before running a trailer, it must be checked for operational safety.
If the information contained herein will prove to be not fully understood, ask the
manufacturer or the sales point where it was purchased for help.
Particularly important information and recommendations, the observance of which
is absolutely necessary in the text are highlighted in bold or preceded by the word „
CAUTION!”.
Information, descriptions of danger and precautions as well as commands and orders "related to the
safety of use are highlighted in the manual with a sign and also mentioned in the chapter "SAFETY
OF USE".
1.1 Identification of the machine
The trailer is marked with the plate (1) and
a serial number (VIN) (2). The rating plate is affixed and the serial
number stamped on the front beam of the frame – figure 1.
During purchase of the trailer, the serial numbers on the machine should
be checked against the number written in the WARRANTY CARD, in
sales documents and in the INSTRUCTIONS FOR USE AND OPERATION

CynkoMet T-677
6/64
Fig. 1 Potential place of rating place fixing and serial number stamping, and reference
rating plate
1 - rating plate, 2 - serial number (VIN), 3 - rating plate of brake system, 4 - plate with
homologation of brake system

CynkoMet T-677
7/64
2.Purpose of the trailer
The trailer is intended for transport of livestock. During transport, animals are to
be secured in a manner disabling their uncontrolled movement during transport. It
can be used to transport goods, agricultural crops, construction materials, etc.
The braking, lighting and signaling systems meet the requirements of road traffic
regulations.
The trailer is adapted to cooperation with agricultural tractors fitted with a hitch
for single-axle trailers.
The trailer IS NOT ADAPTED and cannot be used to transport people and / or
animals.
NOTE!
NOTE!
The trailer must not be used contrary to its purpose, and in particular:
for transport of humans or animals not secured against
uncontrolled movement,
for transporting bulk hazardous toxic materials when there
is a possibility of causing environmental contamination,
to transport machinery and equipment, whose center of
gravity affects the stability of the trailer,
to carry loads, machines, etc. that affect the unequal load
or overload of axles and suspension components,
to carry loads not secured, which - while driving - can
change its position on the loading platform.
Use in accordance with the product's destination also includes all activities related to
correct and safe operation and maintenance of the machine. Therefore, the user is
obliged to:
read the content of the MANUAL of the trailer and the WARRANTY CARD and adhere
to the recommendations contained in these elaborations,
comply with the established maintenance plans and regulations,
comply with general safety regulations while working,
prevent accidents,
abide by road traffic laws and transportation regulations

CynkoMet T-677
8/64
applicable in the country in which the trailer is operated,
read the instructions for operating the tractor and comply with its recommendations,
The trailer may only be used by persons who:
are familiar with the contents of publications and documents attached to the trailer
and the
contents of the agricultural tractor manual,
have the required driver's licenses and are familiar with road traffic
laws and transportation regulations.
3.Safety in use
3.1 General safety and accident prevention regulations
Before using a trailer, user should carefully read the instructions completely. During
operation, observe all instructions contained in the manual.
Before each start, the trailer should be checked in terms of operational safety
(completeness of all trailer components, wheel and tire condition, tightening of all
bolts (Table 6), cracks or visible damage on the structure).
Entering onto the trailer is only possible with absolute machine immobilisation, with
the tractor engine switched off and the keys removed from the ignition.
The trailer should be combined with tractors recommended by the manufacturer
(Table 2).
Pay attention to the warnings in places of crushing and shearing when starting the
machine.
During transport, check the condition of preheat of the tires, brake drums and wheel
bearings. In the case of detecting an excessively heating element, stop the machine
from operating until determining the cause and rectifying the fault.
The speed of driving must always be adapted to the environmental conditions. Please
undertake special care when overcoming unevenness and avoid sudden turns.

CynkoMet T-677
9/64
NOTE!
NOTE!
Before driving with a trailer in a place where there are flammable
materials you should imperatively check the status of the heating
elements of the trailer, especially the brake drums and wheel
bearings, due to the risk of fire.
When switching and disconnecting the machine from the tractor, you must be careful.
Exceeding the permissible load can cause accidents on the road and damage to the
machine.
When cornering, you should take into account the inertia of the machine.
Before you start, check if the trailer has any loose parts
Within additional elements which are force operated (e.g. by hand), there are places
of crushing and shearing.
Malfunctioning of the trailer should be removed only when the engine of the tractor is
off and the ignition key is pulled out
No one can stay one between the tractor and the trailer before the vehicle is not be
protected against self-running off through the parking brake (hand brake) and
wedges under the wheels.
It is forbidden to transport people or animals on the trailer
The machine is designed to work on slopes up to 8 °.
Modifications can be made only with the permission of the manufacturer. The basic
condition for safety are original spare parts and components. Using other parts may
result in exclusion of liability of the manufacturer for resulting consequences.
Careless operation and maintenance of the trailer can injure the operator or third
parties and damage the tractor-trailer.
It is forbidden to use the machine by persons not qualified to drive agricultural
tractors, including children and persons under the influence of alcohol.
It is forbidden to use the trailer contrary to its purposes. The staff operating the machine
should strictly observe basic health and safety regulations.
Prior to each trailer's use check its technical condition, especially the condition of the coupling
system, drive system, brakes and signaling lights.

CynkoMet T-677
10/64
The machine is marked with information and warning inscriptions in the form of stickers as
specified in Table 1. The user is obliged to constantly take care of the readability of signs and
warning symbols on the machine. In the event of damage or destruction replace them with
new ones.
Labels with inscriptions and symbols are available from the manufacturer.
Animals found on the trailer affecting the its center of gravity must be secured by tying to
special rails fastened on the side walls and on the front wall,
It is forbidden to transport humans on the trailer, as well as animals unsecured against
uncontrolled movement during transport.
3.2 COUPLING AND DECOUPLING THE TRAILER
Before attaching a trailer, make sure that the tractor and trailer are technically
efficient.
The trailer is to be secured against rolling by wedges (item 6 fig. 2).
The trailer cannot drive in a suspended coupling, only by coupling to the tractor’s
hitch.
The trailer is adapted to cooperation with agricultural tractors fitted with a hitch for
single-axle trailers.
While connecting the trailer, use only the hitch for single-axle trailers. After
completion of the machine coupling, check the security of the hitch. Read the whole
manual for the tractor's use If the tractor is equipped with an automatic hitch, make
sure the coupling operation has been completed correctly.
Be very careful when you connect the machine.
The trailer may only be coupled or decoupled when the machine
has been immobilized by means of the parking brake.
When coupling, nobody may stay between the trailer and the tractor. The person
assisting during coupling of the machine should be visible to the tractor's operator
throughout the entire trailer coupling process.
A trailer decoupled from a tractor must be secured by means of wheel chocks and the
parking brake.
Decoupling of the trailer is prohibited if live animals or cargo placed in a manner that
may render the