CynkoMet T-608/2E User manual

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CynkoMet Sp. z o.o.
ul. Fabryczna 7W
16-020 Czarna Białostocka
phone [phone]
AGRICULTURAL TRAILER
T-608/2E
Type T-2
INSTRUCTIONS FOR USE AND OPERATION
Identification of the machine
Symbol/Type T-2
Version: ………..
Variant: ………
VIN: ………………………………………………………….
The serial number is stamped on the rating plate and on the front beam of the
front beam of the trailer. The rating plate is riveted to the front beam of the
trailer.
When buying the trailer, check the conformity of the serial number stamped on
the trailer with the serial number given in the warranty card, in the sales
documents and in the instruction manual.
NOTE!
The manufacturer reserves the right to introduce, in the manufactured
machines, structural alterations facilitating servicing and improving the quality of
their work. The information on significant design changes are communicated to
the user by means of enclosed information (annexes).
Comments and observations about the design and operation of the machine
should be sent to the manufacturer. This information will allow objective
evaluation of the machine, and serve as guidelines in their further modernization.

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Before the operation, the user should be familiar with this manual and follow
all recommendations. This will ensure safe maintenance and trouble-free
operation of the machine.
According to the Regulation of the Minister of Infrastructure of 31 December
2002 on the technical conditions of vehicles and the scope of their obligatory
equipment, the Manufacturer announces that the agricultural tractors and low-
speed vehicles, as well as trailers designed to connect with these vehicles should
be marked with a plate distinguishing slow-moving vehicles in Poland. The plates
are not required when the vehicle is included in the kit and is the last vehicle in
the set.
In accordance with the above Regulation, the Manufacturer has equipped the
trailer with a handle for fixing the board.
The T-608/3 trailer complies with the requirements of regulations regarding
moving on public roads by machines with a speed of up to 40km/h. The
manufacturer also claims that the supplied spreader cannot be moved faster on
public roads than the above-indicated speed.
If the information contained in the manual will prove to be not fully
understood, seek help at the sales point and ask where the machine was
purchased or go directly to the manufacturer
Manufacturer's Address:
CynkoMet Sp. z o.o.
ul. Fabryczna 7W
16-020 Czarna Białostocka
phone . [phone]
INSTRUCTIONS FOR USE AND SERVICE CONSTITUTES BASIC EQUIPMENT OF
THE MACHINE!
The machine is designed in accordance with the applicable standards,
documents and legal regulations currently in force.
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - side to the left hand of the observer facing in the direction of travel of
the machine forward.
Right side - the right-hand side of the observer facing in the direction of travel of
the machine forward.

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DECLARATION OF CONFORMITY
16-020 Czarna Białostocka ul. Fabryczna 7W Polska
acting as the manufacturer, declares with full responsibility that
the machine:
AGRICULTURAL TRAILER
TYPE /MODEL:
YEAR OF PRODUCTION:
SERIAL NUMBER:
BRIEF DESCRIPTION OF THE MACHINE AND ITS
FUNCTIONS:
The trailer is intended for the transport of fetuses and agricultural products in the form of bales or
cubes within the farm and on public roads.
To which this declaration relates complies with the requirements:
-Directive 2006/42/EC of the European Parliament and the Council of 17 May 2006 on machinery,
and amending Directive 95/16/EC (OJ L EU 157 of 09/06/2006. P. 24 -86)
-Regulation of the Minister of Economy of 21 October 2008 on essential requirements for
machines (Journal of Laws of 2008, no. 199, item 1228)
For the conformity evaluation, the following harmonized standards have been used:
- PN-EN ISO 4254-1 Agricultural machinery –Safety –Part 1: General requirements of 2014.
-PN-ISO 11684:1998P Tractors, machinery for agriculture and forestry, moto tools- Safety signs and
pictograms of threats - General provisions of 1998.
-PN-EN ISO 12100-1:2012 Safety of machinery - General principles for design -- Risk Assessment
and reducing the risk of 2012.
-PN-EN ISO 13857:2010 - Safety of machinery - Safety distances preventing reaching of the upper
and lower limbs into dangerous areas of 2010.
Person authorized to prepare technical documentation:
Head of Constructors and Technologists
Address: Fabryczna 7W , 16-020 Czarna Białostocka . Poland
THE DECLARATION LOSES ITS VALIDITY,IF THE MACHINE IS CHANGED OR REBUILT WITHOUT CONSENT OF THE MANUFACTURER.
Czarna Białostocka
Place and date of declaration
Identity and signature of the person authorized to
make declarations

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Table of contents
1. Introduction ....................................................................................................... 6
1.1 Identification of the machine...........................................................................................................7
2. Purpose of the trailer......................................................................................... 8
3. Safety in use .................................................................................................... 10
3.1 General safety and accident prevention regulations ..............................................................10
3.2 Attaching and detaching the machine to the tractor ..............................................................11
3.3 Attaching and detaching the second trailer..............................................................................12
3.4 Road wheels.......................................................................................................................................12
3.5 The pneumatic and hydraulic system .........................................................................................12
3.6 Maintenance......................................................................................................................................13
3.7 The principles of movement on public roads...........................................................................14
3.8 Description of residual risk.............................................................................................................16
3.9 Residual risk assessment.................................................................................................................16
3.10 Information and warning stickers.................................................................................................17
4. Information regarding use .............................................................................. 20
4.1 Technical characteristics. ............................................................................................................... 20
4.2 Description of construction and operation................................................................................21
4.2.1 Chassis............................................................................................................................................21
4.2.2 Brake system............................................................................................................................... 24
4.2.3 Electrical installation, lighting and signaling....................................................................... 26
4.3 Rules of proper use of trailers........................................................................................................ 29
4.3.1 Preparation before running for the first time. .................................................................... 29
4.3.1.1 Control of the trailer after delivery ..................................................................................... 29
4.3.1.2 Preparation of the trailer for the first connection. ......................................................... 29
4.3.2 Preparation for work. ...............................................................................................................31
4.3.3 Connecting and disconnecting with the tractor.................................................................31
4.3.4 Connecting and disconnecting the second trailer............................................................ 33
4.3.5 Trailer loading. ........................................................................................................................... 34
4.3.6 Load transport............................................................................................................................ 37

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4.3.7 Unloading.................................................................................................................................... 38
5. Equipment and accessories............................................................................. 39
6. Technical Support............................................................................................ 40
6.1 Regulation of driving wheel bearings backlash........................................................................41
6.2 Mounting and removal of the wheel and inspection of nut tightening............................ 43
6.3 Brake inspection after trailer purchase. ..................................................................................... 45
6.4 Brake adjustment............................................................................................................................. 45
6.5 Handling the break system........................................................................................................... 47
6.6 Handling the hydraulic break system......................................................................................... 48
6.7 Handling the spring leaf system.................................................................................................. 49
6.8 Handling electrical equipment..................................................................................................... 50
6.9 Lubrication......................................................................................................................................... 50
6.10 Storage and maintenance............................................................................................................. 53
6.11 Troubleshooting. ............................................................................................................................. 54
6.12 Tightening torques for screws...................................................................................................... 55
7. Transport ......................................................................................................... 56
8. Trailer cassation............................................................................................... 59
9. Guarantee........................................................................................................ 59
10. Environmental hazard ................................................................................ 60

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1. Introduction
This manual describes the basic principles of safe use and operation of
agricultural trailers, tippers.
NOTE!
NOTE!
Before using a trailer you should carefully read the contents of the
manual.
Before running a trailer, it must be checked for operational safety.
If the information contained herein will prove to be not fully understood, ask
the manufacturer or the sales point where it was purchased for help.
Particularly important information and recommendations, the observance of
which is absolutely necessary in the text are highlighted in bold or preceded by
the word „ CAUTION!”.
Information, descriptions of threats and precautions as well as commands and
orders related to the safety of use are highlighted in the manual with a sign
and also mentioned in the chapter "SAFETY OF USE".

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1.1 Identification of the machine
The trailer is marked with the plate (1) and a serial number (VIN) (2). The
nameplate is attached and the factory number is stamped on the front beam of
the frame - figure 1.
When buying the trailer, check the compatibility of serial numbers on the machine
with the number written in the WARRANTY CARD , in the sales documents and in
the MANUAL.
Figure 1. Location of the nameplate and issue of the serial number
1 –nameplate, 2 –serial number (VIN)

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2.Purpose of the trailer
The trailer is intended for the transport of fetuses and agricultural products in
the form of bales or cubes within the farm and on public roads.
The braking, lighting and signaling systems comply with the regulations
resulting from the Act of 20 June 1997 the Law on road traffic.
The trailer is adapted to cooperation with agricultural tractors fitted with an upper
trailer hitch. The rear trailer hitch is only used to connect the trailer biaxial. Failure
to follow the transport and loading of goods specifications described by the
Manufacturer and the rules on road transport in force in the country in which the
trailer is utilized, will void the warranty service and is regarded as misuse of the
machine.
The trailer IS NOT ADAPTED and cannot be used to transport people and / or
animals.
NOTE!
NOTE!
The trailer must not be used for any other purpose, and in particular:
for transporting people and animals,
for transporting bulk hazardous toxic materials when there is a
possibility of causing environmental contamination,
to transport machinery and equipment, whose center of gravity
affects the stability of the trailer,
to carry loads, machines, etc. that affect the unequal load or
overload of axles and suspension components,
to carry loads not secured, which - while driving - can change its
position on the loading platform.
Use in accordance with the product's destination also includes all activities
related to correct and safe operation and maintenance of the machine. Therefore,
the user is obliged to:
read the content of the MANUAL of the trailer and the WARRANTY CARD and
adhere to the recommendations contained in these elaborations,
comply with the established maintenance plans and regulations,
comply with general safety regulations while working
Prevent accidents,

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comply with the road traffic regulations and transport regulations in force in the
country in which the trailer is operated,
read the instructions for operating the tractor and comply with its
recommendations,
The trailer may only be used by persons who:
are familiar with the contents of publications and documents attached to the
trailer and the contents of the agricultural tractor manual,
have the required authorization to drive and are familiar with the road traffic
regulations and transport regulations.

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3.Safety in use
3.1 General safety and accident prevention regulations
Before using a trailer, user should carefully read the instructions completely.
During operation, observe all instructions contained in the manual.
Before each start, the trailer should be checked in terms of operational safety
(completeness of all trailer components, wheel and tire condition, tightening of all
bolts (Table 8), cracks or visible damage on the structure).
Entering onto the trailer is only possible with absolute machine immobilisation,
with the tractor engine switched off and the keys removed from the ignition.
The trailer should be combined with tractors recommended by the manufacturer
(Table 2).
Pay attention to the warnings in places of crushing and shearing when starting the
machine.
During transport, check the condition of preheat of the tires, brake drums and
wheel bearings. In the case of detecting an excessively heating element, stop the
machine from operating until determining the cause and rectifying the fault.
The speed of driving must always be adapted to the environmental conditions.
Please undertake special care when overcoming unevenness and avoid sudden
turns.
NOTE!
NOTE!
Before driving with a trailer in a place where there are flammable
materials you should imperatively check the status of the heating
elements of the trailer, especially the brake drums and wheel
bearings, due to the risk of fire.
When switching and disconnecting the machine from the tractor, you must be
careful.
Exceeding the permissible load can cause accidents on the road and damage to
the machine.
When cornering, you should take into account the inertia of the machine.
Before you start, check if the trailer has any loose parts
Within additional elements which are force operated (e.g. by hand), there are
places of crushing and shearing.
Malfunctioning of the trailer should be removed only when the engine of the
tractor is off and the ignition key is pulled out