CynkoMet T-117 User manual

CynkoMet T-117
Page 1
CynkoMet Sp. z o.o.
ul. Fabryczna 7 W
16-020 Czarna Białostocka
phone [phone]
SINGLE-AXLE TRACTOR TRAILER
THREE-WAY TIPPER
INSTRUCTIONS FOR USE AND OPERATION
Identification of the machine
Symbol/Type -117
Serial number:…………………………….
The serial number is stamped on the nameplate and on the front beam of
the upper frame of the trailer. The rating plate is riveted to the front beam of
the upper frame.
When buying the trailer, check the conformity of the serial number stamped
on the trailer with the serial number given in the warranty card, in the sales
documents and in the instruction manual.

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NOTE!
The manufacturer reserves the right to introduce, in the manufactured
machines, structural alterations facilitating servicing and improving the quality
of their work. The information on significant design changes are
communicated to the user by means of enclosed information (annexes).
Comments and observations about the design and operation of the
machine should be sent to the manufacturer. This information will allow
objective evaluation of the machine, and serve as guidelines in their further
modernization.
Before the operation, the user should be familiar with this manual and
follow all recommendations. This will ensure safe maintenance and trouble-
free operation of the machine.
According to the Announcement of the Minister of Infrastructure of 30
January 2015 on announcement of the consolidated text of the Regulation of
the Minister of Infrastructure on technical conditions of vehicles and the
scope of their obligatory equipment, the Manufacturer informs that the
agricultural tractors and low-speed vehicles, as well as trailers designed to
connect with these vehicles should be marked with a plate distinguishing
slow-moving vehicles. It is not required to use a distinguishing plate in the
situation when the vehicle is part of a set and is not the last vehicle in the set.
In light of the aforementioned announcement, the Manufacturer has
equipped the trailer with holders for fastening of the triangular plate
distinguishing slow-moving vehicles.
The T-117 trailer complies with the requirements of regulations regarding
moving on public roads by machines with a speed of up to 30km/h. The
manufacturer simultaneously reserves that the trailer cannot move faster on
public roads than the above-indicated speed.
If the information contained in the manual will prove to be not fully
understood, seek help at the sales point and ask where the machine was
purchased or go directly to the manufacturer

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Manufacturer's Address:
CynkoMet Sp. z o.o.
ul. Fabryczna 7 W
16-020 Czarna Białostocka
phone . [phone]
INSTRUCTIONS FOR USE AND SERVICE CONSTITUTES BASIC EQUIPMENT
OF THE MACHINE!
The machine is designed in accordance with the applicable standards,
documents and legal regulations currently in force.
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - side to the left hand of the observer facing in the direction of travel
of the machine forward.
Right side - the right-hand side of the observer facing in the direction of
travel of the machine forward.

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DECLARATION OF CONFORMITY
DECLARATION OF
CONFORMITY
16-020 Czarna Białostocka ul. Fabryczna 7 W Polska
acting as the producer
declares with full responsibility that the machine:
AGRICULTURAL TRAILER
TYPE / MODEL:T-117 YEAR OF PRODUCTION:
SERIAL NUMBER:
BRIEF DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS:
Double-axle agricultural trailer, with three-way tipping. The trailer’s chassis consists of the following assemblies: the
lower frame, drawbar and turner frame are welded constructions made from steel sections and sheets. The basic
carrying elements are two stringers connected to each other via crossbars. The load box of the trailer is formed by
the upper frame with a welded steel floor, walls and wall extensions. The trailer is designed to transport crops and
other loose and volume materials within the limit of a farm and on public roads.
To which this declaration relates complies with the requirements:
- Directive 2006/42/EC of the European Parliament and the Council of 17 May 2006 on machinery, and amending
Directive 95/16/EC (OJ L157 of 09.06.2006, pages 24-86)
- Regulation of the Minister of Economy of 21 October 2008 on essential requirements for machines (Journal of
Laws of 2008, no. 199, item 1228)
For the conformity evaluation, the following harmonized standards have been used:
- PN-EN ISO 4254-1 Agricultural machinery –Safety –Part 1: General requirements of 2014.
- PN-EN 1853+A1 Agricultural Machinery –Trailers with tipping body –Safety of 2009.
- PN-ISO 11684:1998P Tractors, machinery for agriculture and forestry, powered lawn and garden equipment –
Safety signs and hazard pictorials –General principles of 1998
- PN-EN ISO 12100-1:2012 Safety of machinery –General principles for design –Risk assessment and risk reduction
of 2012.
- PN-EN ISO 13857:2010 Safety of machinery –Safety distances to prevent hazard zones being reached by upper
and lower limbs of 2010.
Person authorized to prepare technical documentation:
Head of Constructors and Technologists Address: Fabryczna 7 W ,16-020 Czarna Białostocka , Poland
THE DECLARATION LOSES ITS VALIDITY,IF THE MACHINE IS CHANGED OR REBUILT WITHOUT CONSENT OF THE PRODUCER.
Czarna Białostocka
Place and date of declaration
The identity and signature of the person authorized to
make declarations

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Table of contents
1. Introduction ..................................................................................................... 7
1.1 Identification of the machine .................................................................................................. 8
2. Purpose of the trailer....................................................................................... 9
3. Safety in use................................................................................................... 12
3.1 General safety and accident prevention regulations...................................................... 12
3.2 Attaching and detaching the machine to the tractor..................................................... 14
3.3 Road wheels .............................................................................................................................. 15
3.4 The pneumatic and hydraulic system................................................................................. 15
3.5 Maintenance.............................................................................................................................. 17
3.6 The principles of movement on public roads................................................................... 17
3.7 Description of residual risk. ...................................................................................................20
3.8 Residual risk assessment. ....................................................................................................... 21
3.9 Information and warning stickers. .......................................................................................22
4. Information regarding use............................................................................. 26
4.1 Technical characteristics.........................................................................................................26
4.2Description of construction and operation.......................................................................28
4.2.1 Chassis ............................................................................................................................. 28
4.2.2 Loading crate ................................................................................................................ 30
4.2.3 The hydraulic installation of the lift ......................................................................... 32
4.2.4 Brake system ................................................................................................................. 34
4.2.5 Electrical installation, lighting and signaling.................................................................... 38
4.3 Rules of proper use of trailers. ..............................................................................................40
4.3.1 Preparation before running for the first time........................................................ 40
4.3.1.1 Control of the trailer after delivery........................................................................ 40
4.3.1.2 Preparation of the trailer for the first connection. ............................................ 40
4.3.2 Preparation for work. .................................................................................................. 43

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4.3.3 Connecting and disconnecting with the tractor. ................................................. 44
4.3.4 Loading the cargo box............................................................................................... 46
4.3.5 Load transport .............................................................................................................. 55
4.3.5 Crate unloading............................................................................................................ 56
5. Equipment and accessories........................................................................... 62
6. Technical Support.......................................................................................... 63
6.1 Regulation of driving wheel bearings backlash................................................................65
6.2 Brake adjustment. ....................................................................................................................67
6.3 Handling the break system....................................................................................................69
6.4 Hydraulic installation maintenance...................................................................................... 71
6.5 Handling electrical equipment.............................................................................................. 71
6.6 Lubrication. ................................................................................................................................72
6.7 Storage and maintenance. ....................................................................................................75
6.8 Troubleshooting.......................................................................................................................76
6.9 Mounting and dismounting of extensions. .......................................................................79
6.10 Tightening torques for screws. .............................................................................................79
7. Transport ....................................................................................................... 80
8. Trailer cassation............................................................................................. 82
9. Guarantee...................................................................................................... 83
10. Environmental hazard .............................................................................. 84
SPARE PARTS CATALOGUE.............................................................................. 86
10.1 Introduction...............................................................................................................................86
10.2 How to use the catalogue......................................................................................................86

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1. Introduction
This manual describes the basic principles of safe use and operation of
agricultural trailers, tippers.
“SAFETY IN USE”.
NOTE!
NOTE!
Before using a trailer you should carefully read the contents of
the manual.
Before running a trailer, it must be checked for operational
safety.
If the information contained herein will prove to be not fully understood,
seek help from the manufacturer of the machine or the sales point where it
was purchased.
Particularly important information and recommendations, the observance
of which is absolutely necessary in the text are highlighted in bold or
preceded by the word „ CAUTION!”.
Information, descriptions of threats and precautions as well as commands
and orders related to the safety of use are highlighted in the manual with a
sign and also mentioned in the chapter

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1.1 Identification of the machine
The trailer is marked with the plate (1) and a serial number (2). The rating
plate and serial number are found on the front cross-bar of the cargo box
frame –Fig. 1.
When buying the trailer, check the compatibility of serial numbers on the
machine with the number written in the WARRANTY CARD, in the sales
documents and in the MANUAL.
Fig. 1. Location of the nameplate and of the serial number: 1 -
nameplate, 2 - serial number

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2. Purpose of the trailer
The trailer is designed to transport crops and other loose and volume
materials within the limit of a farm and on public roads.
The braking, lighting and signaling systems comply with the regulations
resulting from the Act of 20 June 1997 the Law on road traffic.
The trailer is adapted to cooperation with agricultural tractors fitted with an
external hydraulic system and upper trailer hitch. Failure to follow the
transport and loading of goods specifications described by the Manufacturer
and the rules on road transport in force in the country in which the trailer is
utilized, will void the warranty service and is regarded as misuse of the
machine.
The trailer IS NOT ADAPTED and cannot be used to transport people and
/ or animals.

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NOTE!
NOTE!
The trailer must not be used for any other purpose, and in
particular:
for transporting people and animals,
for transporting bulk hazardous toxic materials when there is a
possibility of causing environmental contamination,
to transport machinery and equipment, whose center of gravity
affects the stability of the trailer,
to carry loads, machines, etc. that affect the unequal load or
overload of axles and suspension components,
to carry unsecured loads, which - while driving - can change its
position on the loading platform.