CynkoMet T-169/1 User manual

CynkoMet T-169
Page 1
CynkoMet Sp. z o.o.
ul. Fabryczna 7 W
16-020 Czarna Białostocka
phone [phone]
TWO-AXLE TRACTOR TRAILER
THREE-WAY TIPPER
T-169/1
T-169/2
INSTRUCTIONS FOR USE AND OPERATION
Identification of the machine
Symbol/Type T-169/....
Serial number:…………………………….
The serial number is stamped on the rating plate and on the front
beam of the lower frame of the trailer. The rating plate is riveted
to the front beam of the upper frame.
When buying the trailer, check the conformity of the serial
number stamped on the trailer with the serial number given in the
warranty card, in the sales documents and in the instruction
manual.

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NOTE!
The manufacturer reserves the right to introduce, in the
manufactured machines, structural alterations facilitating servicing
and improving the quality of their work. The information on
significant design changes are communicated to the user by
means of enclosed information (annexes).
Comments and observations about the design and
operation of the machine should be sent to the manufacturer.
This information will allow objective evaluation of the machine,
and serve as guidelines in their further modernization.
Before the operation, the user should be familiar with this
manual and follow all recommendations. This will ensure safe
maintenance and trouble-free operation of the machine.
According to the Regulation of the Minister of Infrastructure
of 31 December 2002 on the technical conditions of vehicles and
obligatory equipment, the Manufacturer announces that the
agricultural tractors and low-speed vehicles, and trailers designed
to connect with these vehicles should be marked with a plate
distinguishing slow-moving vehicles. The plates are not required
when the vehicle is included in the kit and is the last vehicle in the
set.
In accordance with the above Regulation, the Manufacturer
has equipped the trailer with a handle for fixing the board.
T-169/1 and T-169/2 trailers comply with the rules of moving
on public roads by machines with speed of up to 30 km/h. The

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manufacturer also claims that the supplied spreader cannot be
moved faster on public roads than the above-indicated speed.
If the information contained in the manual will prove to be
not fully understood, seek help at the sales point and ask where
the machine was purchased or go directly to the manufacturer
Manufacturer's Address:
CynkoMet Sp. z o.o.
ul. Fabryczna 7 W
16-020 Czarna Białostocka
phone . [phone]
INSTRUCTIONS FOR USE AND SERVICE CONSTITUTES BASIC
EQUIPMENT OF THE MACHINE!
The machine is designed in accordance with the applicable
standards, documents and legal regulations currently in force.
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - side to the left hand of the observer facing in the
direction of travel of the machine forward.
Right side - the right-hand side of the observer facing in the
direction of travel of the machine forward.

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DECLARATION OF CONFORMITY
16-020 Czarna Białostocka ul. Fabryczna 7 W Polska
acting as the producer
declare with full responsibility that the machine:
Czarna Białostocka
Place and date of declaration
The identity and signature of the
person authorized to make
declarations
AGRICULTURAL TRAILER
TYPE /MODEL:T-169
YEAR OF PRODUCTION:
SERIAL NUMBER:
BRIEF DESCRIPTION OF THE MACHINE
AND ITS FUNCTIONS:
Double-axle agricultural trailer, with three-way tipping. The trailer’s chassis
consists of the following assemblies: the lower frame, drawbar and turner
frame are welded constructions made from steel sections and sheets. The
basic carrying elements are two stringers connected to each other via
crossbars. The load box of the trailer is formed by the upper frame with a
welded steel floor, walls and wall extensions.
The trailer is designed to transport crops and other loose and volume materials
within the limit of a farm and on public roads.
To which this declaration relates complies with the requirements:
-Directive 2006/42 / EC of the European Parliament and the Council of 17 May 2006 on
machinery, and amending Directive 95/16 /EC (OJ L157 of 09.06.2006, pages 24-86)
-Regulations of the Minister of Economy of 21 October 2008. On essential requirements for
machines (Journal of Laws of 2008, no. 199, item 1228)
For the conformity evaluation, the following harmonized standards have been used:
-PN-EN ISO 4254-1 Farm Equipment - Safety - Part 1: General requirements of 2014.
-PN-EN 1853+A1 Agricultural Machinery —Trailers with tipping body —Safety requirements
of 2009.
-PN-ISO 11684:1998P Tractors, machinery for agriculture and forestry, moto tools- Safety
signs and pictograms of threats - General provisions of 1998.
-PN-EN ISO 12100-1:2012 Safety of machinery - General principles for design-Risk
Assessment and reducing the risk of 2012.
-PN-EN ISO 13857:2010 Safety of machinery - Safety distances preventing reaching the
upper and lower limbs to dangerous areas of 2010.
Person authorized to prepare technical documentation:
Head of Constructors and Technologists
Address: Fabryczna 7 W,16-020 Czarna Białostocka, Poland
THE DECLARATION LOSES ITS VALIDITY,IF THE MACHINE IS CHANGED OR REBUILT WITHOUT CONSENT OF THE
PRODUCER.

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Table of contents
1. Introduction ..........................................................8
1.1 Identification of the machine.............................................9
2. Purpose of the trailer..........................................10
3. Safety in use .......................................................13
3.1 General safety and accident prevention regulations 13
3.2 Attaching and detaching the machine to the tractor15
3.3 Attaching and detaching the second trailer................ 16
3.4 Road wheels......................................................................... 16
3.5 The pneumatic and hydraulic system ........................... 17
3.6 Maintenance........................................................................18
3.7 The principles of movement on public roads............. 19
3.8 Description of residual risk.............................................. 22
3.9 Residual risk assessment.................................................. 23
3.10 Information and warning stickers.................................. 24
4. Information regarding use .................................29
4.1 Technical characteristics. ................................................. 29
4.2 Description of construction and operation................. 30
4.2.1 Chassis............................................................................. 30

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4.2.2 Loading crate................................................................ 32
4.2.3 The hydraulic installation of the lift......................... 34
4.2.4 Brake system................................................................. 36
4.2.5 Electrical installation, lighting and signaling......... 39
4.3 Rules of proper use of a trailer....................................... 42
4.3.1 Preparation before running for the first time. ...... 42
4.3.1.1 Control of the trailer after delivery ....................... 42
4.3.1.2 Preparation of the trailer for the first connection.
.................................................................................................... 43
4.3.2 Preparation for work................................................... 46
4.3.3 Connecting and disconnecting with the tractor.. 46
4.3.4 Connecting and disconnecting the second trailer.
.................................................................................................... 49
4.3.5 Loading the cargo box............................................... 50
4.3.6 Load transport.............................................................. 60
4.3.6 Crate unloading........................................................... 62
5. Equipment and accessories................................68
6. Technical Support...............................................70
6.1 Regulation of driving wheel bearings backlash......... 74
6.2 Brake adjustment............................................................... 76
6.3 Handling the break system............................................. 78

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6.4 Hydraulic installation maintenance............................... 80
6.5 Handling the spring leaf system..................................... 81
6.6 Handling electrical equipment....................................... 82
6.7 Lubrication........................................................................... 82
6.8 Storage and maintenance............................................... 85
6.9 Troubleshooting. ............................................................... 86
6.10 Mounting and dismounting of extensions.................. 89
6.11 Tightening torques for screws........................................ 89
7. Transport ............................................................90
8. Trailer cassation..................................................93
9. Guarantee...........................................................94
10. Environmental hazard ...................................96
11.SPARE PARTS CATALOGUE .............................101
11.1 Introduction........................................................................ 101
11.2 How to use the catalogue.............................................. 101

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1. Introduction
This manual describes the basic principles of safe use and
operation of agricultural trailers, tippers.
NOTE!
NOTE!
Before using a trailer you should carefully read the
contents of the manual.
Before running a trailer, it must be checked for
operational safety.
If the information contained herein will prove to be not fully
understood, ask the manufacturer or the sales point where it was
purchased for help.
Particularly important information and recommendations, the
observance of which is absolutely necessary in the text are
highlighted in bold or preceded by the word „ CAUTION!”.
Information, descriptions of danger and precautions as well as
commands and orders "related to the safety of use are
highlighted in the manual with a sign and also mentioned
in the chapter "SAFETY OF USE".

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1.1 Identification of the machine
The trailer is marked with the plate (1) and a serial number (2). The
rating plate is found on the front beam of the upper frame, and
the serial number is stamped on the front beam of the lower
frame –figure 1.
When buying the trailer, check the compatibility of serial numbers
on the machine with the number written in the WARRANTY CARD
, in the sales documents and in the MANUAL.
Figure 1. Location of the nameplate and issue of the serial number
1 - nameplate, 2 - serial number
1
2

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2. Purpose of the trailer
The trailer is designed to transport crops and other loose and
volume materials within the limit of a farm and on public roads.
The braking, lighting and signaling systems comply with the
regulations resulting from the Act of 20 June 1997 the Law on
road traffic.
The trailer is adapted to cooperation with agricultural tractors
fitted with an external hydraulic system and upper trailer hitch.
The rear trailer hitch is only used to connect the trailer biaxial.
Failure to follow the transport and loading of goods specifications
described by the Manufacturer and the rules on road transport in
force in the country in which the trailer is utilized, will void the
warranty service and is regarded as misuse of the machine.
The trailer IS NOT ADAPTED and cannot be used to transport
people and/or animals.