Danelec DM800 User manual

Installation manual for
DM800 ECDIS G2
Document Number DBS11427
Version Number 2.1
Date December 2016
P/N (hard copy) 9303423-21

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 2/67
Revision record
Version
Date
Description
1.0
November 2015
Original issue of document
2.0
September 2016
Updated for DM800 ECDIS G2 version 3.xx and IEC61174
Ed.4
2.1
2016-12-02
Updated with new keyboard drawings, and DM700 ECDIS
related information

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 3/67
Contents
REVISION RECORD...........................................................................................................2
1SCOPE AND PURPOSE ..........................................................................................6
1.1 References................................................................................................................6
1.2 Terms and Abbreviations ..........................................................................................6
2SYSTEM OVERVIEW...............................................................................................7
2.1 Main cabinet..............................................................................................................8
2.1.1 DPU...................................................................................................................8
2.1.2 DVD drive with USB port....................................................................................8
2.1.3 USB hardware key.............................................................................................8
2.2 Monitor......................................................................................................................8
2.3 Keyboard...................................................................................................................8
2.4 Alarm panel...............................................................................................................9
2.5 ECDIS cluster..........................................................................................................10
2.5.1 Specification of cables for the ECDIS cluster...................................................12
3INSTALLATION......................................................................................................13
3.1 List of parts .............................................................................................................13
3.2 Installation kit ..........................................................................................................14
3.3 Power requirements................................................................................................15
3.4 Grounding of data cables........................................................................................15
3.5 Fixing of other cables..............................................................................................15
3.6 Tool for opening the wire clamps inside the Wago connectors ...............................15
3.7 Termination resistors for IEC 61162-2 ....................................................................16
4RECOMMENDED STANDARD CONFIGURATION...............................................17
5SYSTEM CONFIGURATION..................................................................................18
5.1 Power up of ECDIS.................................................................................................18
5.2 Initial configuration of the Master ECDIS ................................................................19
5.2.1 Configuration of monitor type...........................................................................20
5.2.2 Configuration of mouse/trackball......................................................................22
5.2.3 Configuration of cluster size.............................................................................22
5.2.4 Initial configuration of network ports.................................................................23
5.2.5 Initial configuration of external equipment........................................................24
5.2.6 Configuration of local serial ports.....................................................................25
5.2.7 Saving the initial configuration .........................................................................27
5.3 Finalizing the configuration .....................................................................................29
5.3.1 Configuration of access to remote port ............................................................29
5.4 Configuration of USB hardware key........................................................................31
6CONFIGURATION OF THE ECDIS SOFTWARE ..................................................33

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 4/67
6.1 Main Screen............................................................................................................33
6.2 Main Menu ..............................................................................................................34
6.3 Service Technician Access .....................................................................................34
6.4 Sensors (Input/Output)............................................................................................35
6.4.1 Creating a new sensor.....................................................................................35
6.4.2 Line monitor.....................................................................................................37
6.4.3 Deleting a sensor.............................................................................................38
6.4.4 Available sensors.............................................................................................38
6.5 Vessel Particulars Setup.........................................................................................40
6.5.1 Conning station position...................................................................................40
6.6 Static Ship and Voyage Data ..................................................................................41
6.7 Initial data installation..............................................................................................43
6.8 Displaying of chart data...........................................................................................43
7ADVANCED CONFIGURATION.............................................................................44
7.1 Configuration of access to external data networks..................................................44
7.2 Configuration of External Equipment.......................................................................45
7.2.1 IEC61162-450 Image output............................................................................45
7.2.2 NavBox chart update .......................................................................................46
7.3 Configuration of virtual data lines via TCP/IP..........................................................47
8SERVICE MENU.....................................................................................................48
8.1 Service panel ..........................................................................................................49
8.2 Replacement of defective DPU...............................................................................50
8.2.1 Replacement of defective DPU with intact SSD...............................................50
8.2.2 Replacement of defective DPU with defective SDD.........................................50
8.3 Dump for support ....................................................................................................50
8.3.1 From within the ECDIS software......................................................................50
8.3.2 From the Service Menu....................................................................................51
9RE-INSTALLATION OF ECDIS..............................................................................52
9.1 Install ECDIS...........................................................................................................53
10 DETAILED SPECIFICATION OF THE IEC 61162-450 INTERFACE.....................55
10.1 Maximum data rate .................................................................................................55
10.2 Maximum datagram size.........................................................................................55
10.3 Default parameters..................................................................................................55
10.4 Supported transmission groups...............................................................................55
10.5 Description of other network function, ONF ............................................................55
10.5.1 NavBox interface (chart data) ..........................................................................55
10.5.2 TCP IEC61162-1 data......................................................................................55
10.5.3 IP addresses used internally by the ECDIS .....................................................55
10.6 Specification for Interface, connectors and cables..................................................56
11 INSTALLATION PLAN...........................................................................................57

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 5/67
12 COMMISSIONING..................................................................................................59
13 MAINTENANCE SCHEDULE.................................................................................59
14 LIST OF SPARE PARTS........................................................................................59
15 APPENDIX A - INSTALLATION DRAWING FOR MAIN UNIT ..............................60
16 APPENDIX B - INSTALLATION DRAWINGS FOR EK 03-001 KEYBOARD........61
17 APPENDIX C - INSTALLATION DRAWINGS FOR CORTRON KEYBOARD.......63
18 APPENDIX D - INSTALLATION DRAWINGS FOR ALARM PANEL ....................67

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 6/67
1 Scope and purpose
Installation manual for DM800 ECDIS G2.
1.1 References
DBS11425 User manual for Danelec Marine ECDIS software P/N 9303396
DBS11426 User manual for DM800 ECDIS G2 hardware P/N 9303424
1.2 Terms and Abbreviations
CF-SSD Compact Flash Solid State Disk
ECDIS Electronic Chart Display and Information System

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 7/67
2 System overview
A DM800 ECDIS G2 system consists of the following parts:
ECDIS DM800 G2 DPU
Monitor
Keyboard
DVD drive and
External USB port
Alarm
panel
USB 5
USB 6
USB 7
AP
DVI
HW-KEY
USB 8
2 x IEC
61162-2
10 x IEC
61162-1
For sensors
4 x
Ethernet
To other
ECDIS’s, VDR
or NavBox
COM1
USB port
DVD drive

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 8/67
2.1 Main cabinet
The main cabinet must be installed on a bulkhead that can easily carry the weight (8kg/17lbs) of the
cabinet.
Consult Appendix A - Installation drawing for main unit for details
The main cabinet contains the following parts:
2.1.1 DPU
The data processing unit contains the computer for the ECDIS software and a communication I/O
interface.
Indicator LED’s and other features are described in DBS11426 “User manual for DM800 ECDIS
G2 hardware”.
DPU front panel
2.1.2 DVD drive with USB port
The DVD drive is used when installing software and updating charts. The USB port on the DVD
enclosure may also be used for updating charts. There must be easy user access to the DVD drive
and the USB port.
2.1.3 USB hardware key
The USB hardware key contains the keys needed for enabling access to charts.
The hardware key must be installed in USB port 8 on the DPU
2.2 Monitor
The monitor must be installed on a table top using the stand, or flush-mounted in the console.
Consult the installation manual supplied with the monitor.
2.3 Keyboard
The keyboard must be installed on a table top using the brackets supplied with the product.
Consult “Appendix B - Installation drawings for EK 03-001 keyboard”or “Appendix C -
Installation drawings for Cortron keyboard”for details.

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 9/67
Some of the most important functions on the ECDIS are also located on the [F1] - [F10] function-
keys (see DBS11425 “User manual for Danelec Marine ECDIS software”).
A sticker showing symbols for the hot key functionality is mounted on the keyboard.
.
E.g. sticker mounted on Cortron keyboard.
2.4 Alarm panel
The alarm panel includes:
A buzzer
Keys for controlling the volume of the buzzer
Keys for setting the computer for the ECDIS software in standby and starting it up again.
The alarm panel must be installed on a table top adjacent to the monitor.
Consult “Appendix D - Installation drawings for Alarm panel”for details.

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 10/67
2.5 ECDIS cluster
A complete ECDIS installation will in most cases consist of a number of systems (a cluster). In
order to ensure redundancy, each ECDIS must be connected to two other systems if the cluster
contains more than two systems.
Cluster containing 2 x DM800 ECDIS G2
Cluster with 3 x DM800 ECDIS G2
1 2
1 2
1 2
Backup
Planning
Master
1 2
1 2
Backup
Master

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 11/67
The DM700 ECDIS and DM800 ECDIS G2 can be combined in a cluster. It will not be possible
have redundant network connections if the DM800 ECDIS G2 and DM700 ECDIS are used
together
Cluster containing 1 x DM700 ECDIS and 1 x DM800 ECDIS G2
Cluster containing 2 x DM700 ECDIS and 1 x DM800 ECDIS G2
Port1 Port2
LAN 1
DM700
ECDIS
(Backup)
DM800
ECDIS G2
(Master)
Port 1 Port2
LAN 1
LAN 1
DM700
ECDIS
(Backup)
DM700
ECDIS
(Planning)
DM800
ECDIS G2
(Master)

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 12/67
Cluster containing 1 x DM700 ECDIS and 2 x DM800 ECDIS G2
The cluster may consist of
1 master ECDIS computer (DM700 ECDIS or DM800 ECDIS G2)
1, 2 or 3 Backup ECDIS computers (DM700 ECDIS or DM800 ECDIS G2)
1, 2 or 3 Route planning stations (DM700 ECDIS or DM800 ECDIS G2)
(The maximum cluster size consists of 4 x DM700 ECDIS or DM800 ECDIS G2)
2.5.1 Specification of cables for the ECDIS cluster
As a minimum, CAT5e STP cables must be used for the ECDIS cluster.
Port 1 Port2
Port 1 Port 2
LAN 1
DM800
ECDIS G2
(Backup)
DM700
ECDIS
(Planning)
DM800
ECDIS G2
(Master)

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 13/67
3 Installation
The installation must be carefully planned and will depend on the vessel. Section 4 “Recommended
standard configuration”shows the standard configuration. It is highly recommended that the
standard configuration is used as a starting point.
3.1 List of parts
Item
QTY
P/N
Description
1
DM800 ECDIS G2 DPU and
DVD drive in cabinet
1
1303417
Main cabinet with DPU and DVD
drive
2
Keyboard w. trackball
1
2303578
2301514
2301927
2301514
EK 03-001 KEYBOARD
Cortron 564-0094
Cortron 564-0095
KSLM106F1USB-WLED
3
ECDIS alarm panel in cabinet
1301365
4
Monitor
1
1301414 or
1301415 or
1301416 or
1302867 or
1302913 or
1302914 or
1302915
Sealine MK3 SL231-02 monitor
Sealine MK3 SL213-01 monitor
Sealine MK3 SL190-01 monitor
Sealine MK3 SL190-02 monitor
Wave 19” WA190-01 monitor
Wave 24” WA240-01 monitor
Wave 27” WA270-01 monitor
5
DVI cable from monitor to
DPU
1
3301418
6
Serial cable from monitor to
DPU
3301633
7
Installation kit for DPU
1
2301409
8
Manual CD for DM800 ECDIS
G2
1
9303422
9
USB hardware key - ECDIS
1
2303528

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 14/67
3.2 Installation kit
An installation kit P/N 2301409 is supplied with each ECDIS. It contains the follow parts:
Item
QTY
Usage
1
Cable clamp 30x9,5 mm
12
For holding the cables to the cable support bar
2
M4 x 30 Pan head PZD
A4
10
Use in conjunction with Item 1
3
M4 x 16 Pan head PZD
A4
24
Use in conjunction with Item 1
4
IEC AC power connector
1
For connecting AC power to the power supply in the DPU
5
Holder for IEC connector
1
Mount this over the IEC power connector for added
support.
6
M3 x 10 Pan head PZD
A4
4
Use in conjunction with item 5 (2 spares are included)
7
Wago connector 12-way
734-212
1
For the IEC 611162-2 serial interfaces SI00 to SI02
8
Wago connector 8-way
734-208
1
For the IEC 611162-1 serial interfaces SI02 to SI03
9
Wago connector 16-way
734-216
1
For the IEC 611162-1 serial interfaces SI04 to SI11
10
Wago push button
2
Tool for opening the wire clamps inside the Wago
connectors

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 15/67
3.3 Power requirements
The power supply must be connected to the ship’s main power source (110-230AC). The AC power
must be backed up by the vessels emergency power (automatic switch over). The cables must be as
short as possible and have a conductor area of 0.75mm2minimum for the AC input. The IEC mains
connector supplied with the DPU must be used for the AC input.
The power consumption for the DPU is 60W.
The power consumption for the Monitor is 50W.
3.4 Grounding of data cables
All data cables terminated with a Wago terminal block must be shielded with a braid screen.
Grounding of data cables
The braid screen must be connected to cable support beam as shown above.
3.5 Fixing of other cables
Other non-data cables must be fixed to the cable support beam as well. The cables do not need the
braid screen to be connected to the cable support beam.
3.6 Tool for opening the wire clamps inside the Wago connectors
The wire clamps inside the Wago connectors can easily be opened with a small tool included in the
installation kit.
Wago push button

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 16/67
3.7 Termination resistors for IEC 61162-2
Termination resistors may be switched on if needed.
Key “1”
Key “2”
Termination resistor
On
On
On
On
Off
Undefined
Off
On
Undefined
Off
Off
Off
Termination resistor
for SI00 (off position
shown)
Termination resistor
for SI01 (off position
shown)

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 17/67
4 Recommended standard configuration
Please note the following when planning the installation:
Each DPU contains a computer for the ECDIS software and an independent communication I/O
Interface. The computer or the software for the ECDIS may fail, be rebooted or powered down
without affecting the I/O Interface. When connected properly, each I/O Interface in the cluster is
able to send data to any ECDIS computer in the cluster. With a few exceptions there is no reason to
connect a sensor to more than one port in the cluster. A GPS, Gyro, Speed log or devices that can
provide similar information must connected to all DPU’s for reason of redundancy
Port
Master
Backup
Planning
SI00 (-2)
AIS
ARPA targets
SI01 (-2)
SI02 (-1)
Auto pilot
SI03 (-1)
BAM
BAM
SI04 (-1)
GPS #1
GPS #1*
GPS #1
SI05 (-1)
GPS #2*
GPS #2
SI06 (-1)
Speed log
Speed log
SI07 (-1)
Anemometer
Anemometer
SI08 (-1)
Echo sounder
Echo sounder
SI09 (-1)
Gyro
Gyro
SI10 (-1)
SI11 (-1)
Black: Mandatory sensor. Grey: Optionally sensor.
* Minimum one GPS (or a device that can provide the same information) must be connected to
Master and Backup ECDIS.

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 18/67
5 System configuration
The following steps must be done
Initial Configuration of the master ECDIS
1. Configuration of monitor type
2. Configuration of mouse/trackball
3. Configuration of cluster size, node id and role
4. Configuration of external networks
5. Configuration of external equipment
6. Configuration of serial ports
7. Saving initial configuration
Initial Configuration of the backup ECDIS
8. Same procedure as for Master ECDIS
Initial Configuration of the planning station
9. Same procedure as for Master ECDIS
Final configuration of the Master ECDIS
10. Configuration of access to remote port
11. Saving final configuration
12. Configure USB hardware key as primary key (Master ECDIS only)
Final configuration of the backup ECDIS
13. Same procedure as for Master ECDIS
Final configuration of the planning station
14. Same procedure as for Master ECDIS
5.1 Power up of ECDIS
1. Connect Power
2. Ensure the AC Breaker is pressed in
3. If the “CPU Status” on the front of the ECDIS is not lit or constantly blue, press both
RESET buttons on the ALARM PANEL

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 19/67
5.2 Initial configuration of the Master ECDIS
After the startup sequence, an ECDIS from the factory will show the configuration wizard.
Click on [Next] to continue.

Installation manual for DM800 ECDIS G2
Copyright Danelec Marine A/S
DBS11427-21 Page 20/67
5.2.1 Configuration of monitor type
Select the monitor to be used. The wizard will automatically try to detect the monitor connected.
Select the correct monitor in the drop-down list, and click on [Apply].
If the resolution looks ok, click on [Keep changes].
Clicking on [Test monitor] will display a test image with vertical and horizontal lines. The test
patterns must be free from interference.
OK:
Not OK: