Danfoss DHP-R 7UA HPC EM User manual

VMILF102
DHPR&DP
INSTALLATION INSTRUCTIONS
EXPANSION MODULE, HPC EM
COOLING MODULE, HPC CM

VMILF1022 – Danfoss
VMBQI102

VMBQI102
VMILF102 Danfoss – 3
Table of contents
Installation for WCS function (warm water loading) ... 4
Installation for TWC function (tap water control)...... 6
Installation for Shunt function ....................... 8
Important information!
24 VAC 1 must not be connected together with:
󰥎
 •24VAC2
 •24VDC
 •Otherequipmentthatuses0-10Vcontrolsignal
 •SignalgroundGND
24 VAC 2 must only be used as power supply to:
󰥎
 •Externalequipmentthatrequires0-10Vcontrolsignal
 •Auxiliarymodules
The two separate 24 VAC circuits must never be connected
󰥎 to each other or to protective ground.
The total power load on 24 VAC 1 respectively 24 VAC 2 must
󰥎 notexceed50VA.

VMILF1024 – Danfoss
VMBQI102
Expansion module, HPC EM
Theoperationaldescriptionfortheexpansionmoduleisavailableinthecontrollermanual.
Installation for WCS function (warm water loading)
Application
TheexpansionmoduleinWCSoperationalmodecontrolswarmwaterloadingofthe
water heaters.
WCS operation is achieved by setting the switch according to the figure.
Required accessories for installation
Submersiblesensor,Thermokon-DanelkoAKF1004140,itemno.086U3364
One of the following modular cables:
Modularcable0.3m,itemno.086U4227
Modularcable1.1m,itemno.086U4228
Modularcable10.0m,itemno.086U4229
Connectionblock,itemno.086U5121
Other accessories
PilotvalveVVL(2-way),heatexchanger(tapwatervvx),circulationpump.
System image
Heat exchanger
Aheatexchangerisconnectedbetweentheheatpumpandthecirculationforthewaterheatersasdepictedinthesystem
image above.
Circulation pump
Acirculationpumpisconnectedneartheheatexchanger.
Pilot valve
Apilotvalveisconnectedbetweenthecirculationpumpandtheheatexchanger.
Submersible sensor
Asubmersiblesensorisconnectedonthereturnlineoftheheatexchanger,asclosetotheheatexchangeraspossible.
Heat circuit
Hot gas circuit
Cooling agent circuit
VVB VVB VVB VVB
Heatexchanger
Modular cable
Steering valve
Circulation pump
Expansion module
WCS operation
Submersible sensor
return VVX
KV
VV
VVC
DHP-R Eco

VMBQI102
VMILF102 Danfoss–5
Connecting
󰥎 Note!Themaximumloadmaynotexceed50VA.
Expansion module
Theexpansionmoduleismountedintheelectriccabinetontheintendedrail.Ifthereisnoroom,themodulecanbeinstal-
ledinanexternal,enclosedcabinetandconnectedwithalongermodularcable.
• SettheswitchesonthefrontoftheexpansionmoduletotheWCSposition

• ConnectamodularcablebetweenHPCRMExp.outandHPCEMExp.in
Connections of expansion module for WCS operation:
Temperatureinput,T1:Submersiblesensor(heatexchangerreturnline)
Temperatureinput,T2:-
Analogueoutput0-10V,AO1:Signaltopilotvalve
Relay,DO1:Signaltocirculationpump(no-potentialclosure,maximum6A)
Exp.in:ConnectionfromHPCRM
Exp.out:Connectiontopossibleadditionalmodule.
Submersible sensor

• ConnecttoT1andGND
Circulation pump

• ConnecttoDO1.1to24VAC2.1

• ConnectDO1.2tothecontactorcoil(therelaycoil)andfurtherto24VAC2.2
Pilot valve

• ConnectAO1tothesignalinputofthepilotvalve

• ConnectGNDtopilotvalveGND.IfGNDismissinginthepilotvalve,connectGNDto24VAC2.2somewhereinthe
system. It is most appropriate to jumper terminals 144 and 146 in the controller cabinet.

• ConnectthepilotvalveterminalGto24VAC2.1

• ConnectthepilotvalveterminalG0to24VAC2.2.
•
Exp.in
GGNDG0Y1
Exp.out
DO1.1
T1 T2 AO1 GND
DO1.2
HPC EM
WCS
24 VAC 2.1
24 VAC 2.1
24 VAC 2.2
24 VAC 2.2
M
alt. GG
0Y1
24 VAC 2.1 24 VAC 2.2
AO1
0-10V
Circ. pump
FromExp.out
Submersible sensor
Pilot valve

VMILF1026 – Danfoss
VMBQI102
Installation for TWC function (tap water control)
Application
In the TWC mode, the expansion module ensures that outgoing hot tap wa- ter
and heat water circulation have a sufficiently high temperature, to prevent the pre-
sence of Legionella bacteria.
TWC operation is achieved by setting the switch according to the figure.
Required accessories
2 PT1000 strap-on temperature detectors with 2 m of cable, item no.
086U3365(itemnumbercorrespondsto1transmitter)
One of the following modular cables:
Modularcable0.3m,itemno.086U4227
Modularcable1.1m,itemno.086U4228
Modularcable10.0m,itemno.086U4229
Connectionblock,itemno.086U5121
System image
Sensor, water heater
Astrap-ontemperaturedetectorisconnectedonthesupplylineleadoftheendheater,beforethemixingvalve.
Sensor, hot water return
Astrap-ontemperaturedetectoris connectedonthereturnleadofthewarmwatercirculation,beforethecirculation
pump.
Heat circuit
Hot gas circuit
Cooling agent circuit
VVB VVB VVB VVB
Modular cable
Sensor, water heater
Electriccartridge
Sensor, hot water return
Expansion module
TWC function
KV
VV
VVC
DHP-R Eco

VMBQI102
VMILF102 Danfoss–7
Connecting
󰥎 Note!Themaximumloadmaynotexceed50VA.
Expansion module
Theexpansionmoduleismountedintheelectriccabinetontheintendedrail.Ifthereisnoroom,themodulecanbeinstal-
ledinanexternal,enclosedcabinetandconnectedwithalongermodularcable.
• SettheswitchesonthefrontoftheexpansionmoduletotheTWCposition

• ConnectamodularcablebetweenHPCRMExp.outandHPCEMExp.in
Connections of expansion module for TWC operation:
Temperature input, T1: Sensor, water heater
Temperature input, T2: Transmitter, hot water return
Analogueoutput0-10V,AO1:-
Relay,DO1:Signaltoelectriccartridge,hotwater(no-potentialclosure,maximum6A)
Exp.in:ConnectionfromHPCRM
Exp.out:Connectiontopossibleadditionalmodule.
Electric cartridge

• ConnecttoDO1.1to24VAC2.1.

• ConnectDO1.2tothecontactorcoil(therelaycoil)andfurtherto24VAC2.2.
Sensor, water heater

• ConnectthesensorcabletoT1andGND.
Sensor, hot water return

• ConnectthesensorcabletoT2andGND.
Exp.in
Exp.out
DO1.1
T1 T2 AO1 GND
DO1.2
HPC EM
TWC
24 VAC 2.1 24 VAC 2.2
Start signal for
electric cartridge
water heater
Hot water return
FromExp.out

VMILF1028 – Danfoss
VMBQI102
Installation for Shunt operation
Application
Intheshuntmode,theexpansionmodulemaintainstherequiredtemperaturefora
second heat circuit.
The shunt function is achieved by setting the switch according to the figure.
Required accessories
1PT1000strap-ontemperaturedetector,itemno.086U3365
One of the following modular cables:
Modularcable0.3m,itemno.086U4227
Modularcable1.1m,itemno.086U4228
Modularcable10.0m,itemno.086U4229
Connectionblock,itemno.086U5121
Other accessories
Shunt valve, circulation pump.
System image
Sensor, shunt temperature
Astrap-ontemperaturedetectorisconnectedonthesupplylineoftheheatcircuit,afterthecirculationpump.
Heat circuit 1
Heat circuit 2
Hot gas circuit
Cooling agent circuit
VVB VVB VVB VVB
Shunt valve
Sensor, shunt temperature
Circulation pump
Modular cable
Expansion module
Shunt function
KV
VV
VVC
DHP-R Eco

VMBQI102
VMILF102 Danfoss–9
Connecting
󰥎 Note!Themaximumloadmaynotexceed50VA.
Expansion module
Theexpansionmoduleismountedintheelectriccabinetontheintendedrail.Ifthereisnoroom,themodulecanbeinstal-
ledinanexternal,enclosedcabinetandconnectedwithalongermodularcable.
• SettheswitchesonthefrontoftheexpansionmoduletotheShuntposition.

• ConnectamodularcablebetweenHPCRMExp.outandHPCEMExp.in
Connections of expansion module for shunt operation:
Temperature input, T1: Sensor, shunt temperature.
Temperatureinput,T2:-
Analogueoutput0-10V,AO1:Signaltoshuntvalve.
Relay,DO1:Signaltocirculationpump(no-potentialclosure,maximum6A).
Exp.in:ConnectionfromHPCRM.
Exp.out:Connectiontopossibleadditionalmodule.
Sensor, shunt temperature

• ConnecttoT1andGND
Circulation pump

• ConnecttoDO1.1to24VAC2.1.

• ConnectDO1.2tothecontactorcoil(therelaycoil)andfurtherto24VAC2.2.
Shunt valve

• ConnectAO1tothesignalinputofthepilotvalve.

• ConnectGNDtopilotvalveGND.IfGNDismissinginthepilotvalve,connectGNDto24VAC2.2somewhereinthe
system. It is most appropriate to jumper terminals 144 and 146 in the controller cabinet.

• ConnectthepilotvalveterminalGto24VAC2.1.

• ConnectthepilotvalveterminalG0to24VAC2.2.
Exp.in
GGNDG0Y1
Exp.out
DO1.1
T1 T2 AO1 GND
DO1.2
HPC EM
Shunt
24 VAC 2.1
24 VAC 2.1
24 VAC 2.2
24 VAC 2.2
0-10V
alt.
M
GG
0Y1
24 VAC 2.1 24 VAC 2.2
AO1
Circ. pump
FromExp.out
Shunt temperature
Shunt valve

VMILF10210 – Danfoss
VMBQI102
Inputs and outputs, HPC EM
Temperature inputs
Input Shunt TWC WCS
T1 Shunt temperature HW heater temp WCS temperature
T2 – HW return temp –
Analogue outputs
Outputs Shunt TWC WCS
AO1 Control signal – Control signal
Relay outputs
Outputs Shunt TWC WCS
DO1 Circulation pump Heater HW Circulation pump

VMBQI102
VMILF102 Danfoss – 11
Cooling module, HPC CM
The operational description for the cooling module is available in the controller manual.
Installation
Application
The cooling module controls the temperature of a cooling using a pilot valve. The cold is collected from a cooling tank,
which is cooled with active or passive cold.
Passive cold means that cooling agent fluid is circulated through the drill hole and the cooling tank, without activation
ofanyheatingpump.Onlycirculationpumpsforcoolingagentsareused.Theheatfromthecoolingtankistransported
down into the mountain. An assumption for passive cooling to work is that the cooling agent fluid is colder than the coo-
ling tank.
Active cooling means that a heat pump is activated to lower the temperature of the cooling agent, before it is transferred
into the cooling tank. If the cooling integral continues to rise, more heat pumps are started. The valve for active cooling
changes its mode and disconnects the drill hole. Therefore, the cooling agent only circulates through the cooling tank and
heat pump, so that all the produced cold can be collected.
Additionally, a dew point control function can be activated in the cooling module. This function is not necessary, but if it is
used a dew point sensor must be connected.
Surplus heat produced during active cooling can either be returned to the drill hole or cooled in a coolant cooler. If a
coolant cooler is used, a temperature sensor is connected for the cooler and the coolant module then controls the cooling
fans.
Required accessories
4PT1000contactstrap-ontemperaturedetectorwith2mofcable,itemno.086U3365(itemnumbercorrespondsto1
detector)
One of the following modular cables:
Modularcable0.3m,itemno.086U4227
Modularcable1.1m,itemno.086U4228
Modularcable10.0m,itemno.086U4229
Connectionblock,itemno.086U5121
Dewpointsensorforwallmounting,itemno.086U3396(ifthedewpointfunctionisused)

VMILF10212 – Danfoss
VMBQI102
System image
Transmitter, cooling tank
Astrap-ontemperaturedetectorisconnectedonthecoolingtankataboutathirdofthetank’sheight.
Transmitter, cooling circuit
Astrap-ontemperaturedetectorisconnectedonthesupplylineofthecoolingcircuit,afterthecirculationpump.
Transmitter, cooling tank outlet
Astrap-ontemperaturedetectorisconnectedonthereturnlineofthecoolingtank.
Transmitter, coolant cooler
Astrap-ontemperaturedetectorisconnectedonthereturnlinefromthecoolantcooler,asclosetothecooleraspos-
sible.
Heat circuit
Cooling agent circuit
Cooling circuit Cooling tank
DHP-R Eco
Modular cable
Cooling fan
Sensor, coolant cooler
Sensor, cooling tank outlet
Sensor, cooling tank
Dew point sensor
Sensor, cooling circuit
Circulation pump
Coolant cooler
Circulation pump
cooling circuit
Pilot valve
cooling circuit
Reversingvalve,coolingtank
Reversingvalve
cooling agent return
Reversingvalve
surplus heat
Cooling module

VMBQI102
VMILF102 Danfoss – 13
Connecting
󰥎 Note!Themaximumloadmaynotexceed50VA.
Cooling module
The cooling module is mounted in the electric cabinet on the intended rail. If there is no room, the module can be installed
inanexternal,enclosedcabinetandconnectedwithalongermodularcable.

• ConnectamodularcablebetweenHPCRMExp.outandHPCCMExp.in
Cooling module connections:
Temperature input, T1: Sensor, cooling tank
Temperature input, T2: Sensor, coolant cooler
Temperature input, T3: Sensor, cooling tank outlet
Temperature input, T4: Sensor, cooling circuit
Analogueinput0-10V,AI1:Signalfromdewpointsensor,roomtemperature0-50°C
Analogueinput0-10V,AI2:Signalfromdewpointsensor,relativehumidity0-100%
Analogueoutput0-10V,AO1:Signaltocoolingcircuitpilotvalve
Analogueoutput0-10V,AO2:Signaltocoolingfans
Relay24VAC,DO1:Signaltoreversingvalveagainstcoolingtank(passivecold)
Exp.in Exp.out
GGNDG0Y1
DO1 G0 G0 DO2 G0 DO3 G0 DO4 G0 DO5 G0 24VAC
T1
AO1 AI2
GND T2 GND T3 GND T4 GND AI1 GND GND GND
AO2
GND
HPC CM
24 VAC
0-10V
0-10V
M
24 VAC
M
24 VAC
24 VAC 24 VAC
24 VAC 2.1 24 VAC 2.2
24 VAC 2.1
24 VAC 2.2
GG
0Y1
GNDY1
24 VAC 2.1
24 VAC 2.1 24 VAC 2.2
AO1
24 VAC 2.2
24 VAC 2.1
DO1,2,4
24 VAC 2.2
Pilot valve,
cooling circuit
Pilot valve,
alternative connection
of cooling circuit
Circ. pump,
coolant cooler
Reversingvalve,
surplus heat
Reversingvalve,
cooling agent return
cooling tank
Alternative connection with
constant voltage feed for
2-point24VACreversingvalve.
Circ. pump,
coolant circuit
Dew point sensor
Cooling fans
FromExp.out
Sensor, cooling tank
Sensor, surplus cooler
Sensor, cooling tank outlet
Sensor, cooling circuit
Roomtemperature
Relativeairhumidity

VMILF10214 – Danfoss
VMBQI102
Relay24VAC,DO2:Signaltoreversingvalveagainstcoolingagentreturn(activecold)
Relay24VAC,DO3:Signaltocoolantcoolercirculationpump
Relay24VAC,DO4:Signaltoreversingvalve,surplusheat
Relay24VAC,DO5:Signaltocoolingcircuitcirculationpump
Transmitter, cooling tank

• ConnecttoT1andGND
Transmitter, coolant cooler

• ConnecttoT2andGND
Transmitter, cooling tank outlet

• ConnecttoT3andGND
Transmitter, cooling circuit

• ConnecttoT4andGND
Dew point sensor

•Connect to 24 VAC 2.1 and 24 VAC 2.2

• ConnectroomtemperaturesensortoAI1andGND

• ConnectrelativeairhumiditysensortoAI2andGND
Pilot valve, cooling circuit

• ConnectAO1tothesignalinputofthepilotvalve

• ConnectGNDtopilotvalveGND

• ConnectthepilotvalveterminalGto24VAC2.1

• ConnectthepilotvalveterminalG0to24VAC2.2
Cooling fans

• ConnectAO2tothesignalinputofthecoolingfan

• ConnectGNDtothecoolingfanGND
Voltage feed to DO output terminals

•Connect 24 VAC to 24 VAC 2.1

• ConnectG0to24VAC2.2
Reversing valve, cooling tank

• ConnectstartrelaytoDO1andG0
Reversing valve, cooling agent return

• ConnectstartrelaytoDO2andG0
Circulation pump, coolant cooler

• ConnectstartrelaytoDO3andG0
Reversing valve, surplus heat

• ConnectstartrelaytoDO4andG0
Circulation pump, cooling circuit

• ConnectstartrelaytoDO5andG0
Alternative connection of reversing valves:
Whenconstantvoltagefeedtoareversalvalve’s2-point24VACadjusterisrequired,establishdirectconnectionto24VAC
2.1and24VAC2.2.Astartrelayisnotnecessarywhenusinga2-point24VACactuator.
Connectthecontrolsignaltothecorrespondingdigitaloutputterminal,DO1,DO2orDO4.

VMBQI102
VMILF102 Danfoss–15
Inputs and outputs, HPC CM
Temperature inputs
Input Use Measurement range
T1 Temperature cooling tank -30 to 70 °C
T2 Temp coolant cooler -30 to 70 °C
T3 Temp outlet cooling tank -30 to 70 °C
T4 Temp cooling circuit 0 to 100 °C
Analogue inputs
Input Use
AI1 Room temperature 0 to 50 °C
AI2 Relative humidity 0 to 100 %
Analogue outputs
Outputs Use
AO1 Control valve cooling circuit
AO2 Cooling fans
Relay outputs
Outputs Use
DO1 Valve passive cooling (Exchange valve brine to tank) 24 VAC
DO2 Valve active cooling 24 VAC
DO3 Circulation pump surplus cooler 24 VAC
DO4 Valve surplus heat 24 VAC
DO5 Circulation pump cooling circuit 24 VAC

VMILF102