Danfoss PVG 100 User manual

Installation Guide
Proportional valve
type PVG 100
© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 1
157R9961 157R9961
Installation an plug
orientation
118
[4.65]
170*
[6.69]
100*
[4]
100*
[4]
170*
[6.69]
L
PVP
M12 x 14.0
4 places
* Room for dismantling
60 Nm
[530 lbf•in]
60 Nm
[530 lbf•in
]
P106 000E
T
A
B
P
DIN mounting
orientation
Modul og
PVB 1 2 3 4 5 6 7 8
L mm 80.0 128.0 176.0 224.0 272.0 320.0 368.0 416.0
L [in] [3.15] [5.04] [6.93] [8,82] [10.71] [12.60] [14.49] [16.38]

2 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
Standard, Oil ow direction and setting of max ow
PVM on the A-port side
E101 279E
PVEH/
PVES
PVEA
PVEO
PVH
PVMD
PVMR/
PVMF
PVP
PVM
PVB
PVS
B
A
P-AP-B
6 ±1 N•m
[53 ±9 lbf•in]
Q max: P B
Q max: P A
01 03 A 00 0299
Week of manufacture
Year of manufacture
Day of the week
(A = Monday, B = Tuesday ...)
Issue number
Series number
C: PVG code number, week and year of manufacture
D: PVP pressure setting
6 ±1 N•m
[53 ±9 lbf•in]
10 mm
3 mm
-
+
-
+
Q max. B
Q max. A
Q max. B
Q max. A Q max. A Q max. B
C
D

© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 3
Connections, pump side modul, PVP
basic module PVB end plate, PVS
E101 285E
B
A
T
P
LS
T0
PAccu
LX
Maximum tightening torque
G 3/4 G 1 G 3/4 G 1/4 G 1 G 1 1/4
210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm
1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in
50 Nm 70 Nm 50 Nm 20 Nm 70 Nm 100 Nm
445 lbf·in 620 lbf·in 445 lbf·in 180 lbf·in 620 lbf·in 885 lbf·in
110 Nm 150 Nm 110 Nm 30 Nm 150 Nm 240 Nm
970 lbf·in 1330 lbf·in 970 lbf·in 270 lbf·in 1330 lbf·in 2125 lbf·in
210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm
1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in
1 1/16 in-12 1 5/16 in-12 1 1/16 in-12 9/16 in-18 1 5/16 in-12 1 5/8 in-12
120 Nm 160 Nm 120 Nm 40 Nm 160 Nm 320 Nm
1040 lbf·in 1420 lbf·in 1040 lbf·in 350 lbf·in 1420 lbf·in 2830 lbf·in
Connection
BSPP port connection
With steel washer
With copper washer
With aluminum washer
With cutting edge
UNF port connection
With O-ring
LS, LX, T0
P A/B Gauge: P, Pp, T
PpAccum.
Ppgauge
Pp gauge
(PVP-OC)
PVP-OC shown
Product Rated pressure
PVG 100 350 bar [5076 psi]
PVG 100 w. HIC steel 350 bar [5076 psi]
PVG 100 w. HIC aluminium 210 bar [3046 psi]
PVG 100/32 w. PVBZ 210 bar [3046 psi]
PVG 100/32 w. PVS 300 bar [4351 psi]
PVG 100/32 w. PVSI 350 bar [5076 psi]
Rated pressure

4 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
Installation of lever
P106 007E
Base with an angle of 22.5° Base with an angle of 37.5°
Pressure setting
P106 008E
PVP-CC
PVP-OC
360° ~ 120 bar
360° ~ 1740 psi
4 mm

© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 5
A
B
m
a
x
.
2
[
0
.
0
8
]
m
a
x
.
2
[
0
.
0
8
]
Lever travel exceeded in PVG 100 Direction of rotation for adjustment of position transducer
Direction A
Direction B
Turn of transducer Movement of lever
1/4
1/2
3/4
1.5 mm [0.06 in]
3.0 mm [0.12 in]
4.5 mm [0.18 in]
PVEH/PVEM/PVES
Adjestment of PVE when
max. lever travel is
exceeded (PVE is factory
preset)
Check maximum lever travel in neutral position.
1. Make sure the system is supplied with hydraulic power.
2. Connect supply voltage (UDC) (Signal voltage 0.5 • UDC) or cut o th signal volatage (US) on
pin 2.

6 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
When installing the wire remember to
connect the built-in diode to the plug
pins.
Position Max. tightening torque
124 mm 45 Nm
[0.94 in][400 lbf·in]
220 mm 5 Nm
[0.79 in][44 lbf·in]
Max. operation pressure350 bar [5076 bar]
Max. coil surface temperature 155°C [311°F]
Rated voltage 12 V ––
__ 24 V –– __
Current consumtion 22°C (71,6°F) coil temperature1.55 A0.78 A
110°C (230°F) coil temperature1.00 A0.50 A
Power consumtion 22°C (71,6°F) coil temperature19 W19 W
110°C (230°F) coil temperature12 W12 W
Max. permissible deviation from rated supply voltage±10%
Across flats
P106 004E
1
(cartridge valve)
2
(coil nut)
Installation and technical data for PVPP
(Solenoid operated pilot drain)

© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 7
Installation and technical data for PVPE
(Solenoid relief valve)
When installing the wire remember to
connect the built-in diode to the plug
pins.
Position Max. tightening torque
122 mm 5 Nm
[0.87 in][45 lbf·in]
236 mm 85 Nm
[1.42 in][750 lbf·in]
Max. operation pressure350 bar [5076 bar]
Max. coil surface temperature 155°C [311°F]
Rated voltage 12 V ––
__ 24 V –– __
Current consumtion 22°C (71,6°F) coil temperature1.55 A0.78 A
110°C (230°F) coil temperature1.00 A0.50 A
Power consumtion 22°C (71,6°F) coil temperature19 W19 W
110°C (230°F) coil temperature12 W12 W
Max. permissible deviation from rated supply voltage±10%
Across flats
P106 288E
2 Nm
[17.5 lbf•in]
2.5 mm
2
(cartridge valve)
1
(coil nut)

8 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
PVMR Disassembly
P106 005
1. 2.
3.
4.

© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 9
PVMR/F Assembly
P106 006
1. 2.
3. 4.
Y
X
X
X
X
Z
Z
XYZ
8 ± 0.5 Nm 15 ± 2 Nm 4 ± 1 Nm
Tightening torque [70 ± 4.5 lbf·in][135 ± 20 lbf·in][35 ± 9 lbf·in]
Width across flats
5 mm
36 mm
11 mm PVMF
19 mm PVMR
Tightening torques and
widths across ats

10 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
Standard main spool assembly
for PVMR
E101 291E
3.
4. 8 Nm
[70 lbf·in]
8 Nm
[70 lbf·in]
12 mm
11 mm
1.
2.
12.5 mm

© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 11
Standard oat spool assembly
for PVMR
E101 290E
8 Nm
[70 lbf·in]
PA F
11 mm
8 Nm
[70 lbf·in]
12 mm
Not:
Spools must be installed with LS
holes on 'B' port side of PVB

12 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02