Danfoss VACON NXP IP00 User manual

Operating Guide
VACON® NXP IP00 Drive Modules
drives.danfoss.com

1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
3
3.1
3.2
3.3
3.4
3.5
3.6
3.6.1
3.6.2
3.6.3
4
4.1
4.2
4.3
4.4
4.5
4.6
5
5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
Contents
Introduction 10
Purpose of this Operating Guide 10
Additional Resources 10
Disposal 10
Manual Version 10
Type Approvals and Certifications 10
Safety 12
Safety Symbols 12
Danger and Warnings 12
Cautions and Notices 13
Product Overview 16
Intended Use 16
Package Label 16
Description of the Type Code 17
Enclosure Sizes 19
Available EMC Classes 20
Control Panel 21
Keypad 21
Display 22
Basic Menu Structure 23
Receiving the Delivery 24
Checking the Delivery, FR8–FR12 24
Checking the Delivery, FR13–FR14 24
Storing the Product 25
Lifting the Units 25
Lifting the AC Chokes 26
Using the Product Modified Label 27
Mounting the Unit 28
Environmental Requirements 28
Cooling Requirements 28
Ventilation of the Cabinet 29
Steering the Internal Airflow 30
Heat Dissipation 31
Temperatures Measured during Test Run 32
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Contents
VACON® NXP IP00 Drive Modules
Operating Guide

5.3
5.4
5.5
5.5.1
5.5.1.1
5.5.1.2
5.5.1.3
5.5.2
5.5.2.1
5.5.2.2
5.5.2.3
6
6.1
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
6.1.6
6.2
6.3
6.4
6.5
6.6
6.7
6.7.1
6.7.2
6.7.3
6.7.4
6.7.5
6.7.6
7
7.1
7.2
7.3
7.3.1
7.3.2
Cabinet Requirements for FR8–FR12 32
Cabinet Requirements for FR13–FR14 32
Installation Sequence 38
Installation Sequence for FR8–FR12 38
Mounting the AC Choke, FR10–FR12 38
Mounting the Power Unit, FR8–FR12 39
Mounting the Control Unit, FR8–FR12 39
Installation Sequence for FR13–FR14 40
Mounting the AC Chokes, FR13–FR14 40
Mounting the Power Unit, FR13–FR14 41
Mounting the Control Unit, FR13–FR14 42
Electrical Installation 44
Cable Connections 44
General Cable Requirements 44
UL Standards on Cabling 45
Cable Selection and Dimensioning 45
Fuse Selection 45
Principle of the Power Unit Topology 45
DC Supply and Brake Resistor Cables 46
EMC-compliant Installation 47
Grounding 47
AC Choke Connections 49
Common-mode Chokes on Motor Cables 50
Fuse Installation 50
Installing the Cables 51
Additional Instructions for Cable Installation 51
Installing the Cables, FR8 52
Installing the Cables, FR9 55
Installing the Cables, FR10/FR12 57
Installing the Cables, FR11 60
Installing the Cables, FR13/FR14 63
Control Unit 69
Control Unit Components 69
Control Voltage (+24 V/EXT +24 V) 69
Control Unit Cabling 70
Selection of the Control Cables 70
Control Terminals on OPTA1 70
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Contents
VACON® NXP IP00 Drive Modules
Operating Guide

7.3.2.1
7.3.2.2
7.3.3
7.4
7.4.1
7.4.2
7.5
7.6
8
8.1
8.2
8.2.1
8.3
8.3.1
8.3.2
8.3.3
8.4
8.4.1
8.4.2
8.4.3
8.4.4
8.4.4.1
8.4.5
8.4.6
8.4.7
8.4.7.1
8.4.7.2
8.5
8.5.1
8.5.2
8.5.3
8.6
8.6.1
8.6.2
8.7
8.7.1
8.7.2
Digital Input Signal Inversions 72
Jumper Selections on the OPTA1 Basic Board 73
Control Terminals on OPTA2 and OPTA3 74
Fiber Cable Connections 75
Connecting the Optic Fiber Cables, FR10–FR12 78
Connecting the Optic Fiber Cables, FR13–FR14 80
Installation of Option Boards 83
Galvanic Isolation Barriers 83
Using the Control Panel 84
Navigating on the Control Panel 84
Using the Monitoring Menu (M1) 84
Monitored Values 84
Using the Parameter Menu (M2) 86
Finding the Parameter 86
Selecting Values 87
Editing the Values Digit by Digit 87
Using the Keypad Control Menu 89
Finding the Keypad Control Menu 89
Keypad Control Parameters M3 89
Changing the Control Mode 90
Keypad Reference 90
Editing the Frequency Reference 90
Changing the Rotation Direction 90
Disabling the Stop Motor Function 91
Special Functions in Keypad Control Menu 91
Selecting the Keypad as the Control Mode 91
Copying the Frequency Reference Set to the Control Panel 91
Using the Active Faults Menu (M4) 92
Finding the Active Faults Menu 92
Examining the Fault Time Data Record 92
Fault Time Data Record 92
Using the Fault History Menu (M5) 93
Fault History Menu (M5) 93
Resetting the Fault History 93
Using the System Menu (M6) 94
Finding the System Menu 94
System Menu Functions 94
AQ351737303996en-000201/DPD00888 | 5Danfoss A/S © 2023.09
Contents
VACON® NXP IP00 Drive Modules
Operating Guide

8.7.3
8.7.4
8.7.5
8.7.5.1
8.7.5.2
8.7.5.3
8.7.5.4
8.7.5.5
8.7.6
8.7.6.1
8.7.6.2
8.7.6.3
8.7.6.4
8.7.6.5
8.7.6.6
8.7.6.7
8.7.6.8
8.7.6.9
8.7.7
8.7.7.1
8.7.7.2
8.7.7.3
8.7.7.4
8.7.7.5
8.7.7.6
8.7.8
8.7.8.1
8.7.8.2
8.7.8.3
8.7.8.4
8.7.8.5
8.7.8.6
8.7.8.7
8.7.8.8
8.7.8.9
8.7.9
8.7.9.1
8.7.9.2
Changing the Language 97
Changing the Application 97
Copy Parameters (S6.3) 97
Saving Parameter Sets (Parameter Sets S6.3.1) 98
Uploading Parameters to Control Panel (Up To Keypad, S6.3.2) 98
Downloading Parameters to Drive (Down From Keypad, S6.3.3) 98
Activating or Deactivating the Automatic Parameter Back-up (P6.3.4) 98
Comparing the Parameters 99
Security 99
Finding the Security Menu 99
Passwords 100
Setting a Password 100
Entering a Password 100
Deactivating the Password Function 100
Locking a Parameter 100
Start-up Wizard (P6.5.3) 101
Activating/Deactivating the Start-up Wizard 101
Enabling/Disabling the Change of Multimonitoring Items 101
Keypad Settings 102
Finding the Keypad Settings Menu 102
Changing the Default Page 102
Default Page in the Operating Menu (P6.6.2) 102
Setting the Timeout Time 102
Contrast Adjustment (P6.6.4) 102
Backlight Time (P6.6.5) 103
Hardware Settings 103
Finding the Hardware Setting Menu 103
Setting the Internal Brake Resistor Connection 103
Fan Control 103
Changing the Fan Control Settings 104
HMI Acknowledge Timeout (P6.7.3) 104
Changing the HMI Acknowledge Timeout 104
Changing the Number of Retries to Receive HMI Acknowledgement (P6.7.4) 104
Sine Filter (P6.7.5) 104
Pre-charge Mode (P6.7.6) 105
System Info 105
Finding the System Info Menu 105
Total Counters (S6.8.1) 105
AQ351737303996en-000201/DPD008886 | Danfoss A/S © 2023.09
Contents
VACON® NXP IP00 Drive Modules
Operating Guide

8.7.9.3
8.7.9.4
8.7.9.5
8.7.9.6
8.7.9.7
8.7.9.8
8.7.9.9
8.7.9.10
8.8
8.8.1
8.8.2
8.8.3
8.9
9
9.1
9.2
9.3
9.3.1
9.3.2
9.3.3
9.4
9.4.1
9.4.2
9.4.2.1
9.4.2.2
9.4.3
9.4.4
9.5
10
10.1
10.2
11
11.1
11.2
11.3
11.4
Trip Counters (S6.8.2) 105
Resetting the Trip Counters 105
Software (S6.8.3) 106
Applications (S6.8.4) 106
Examining the Application Page 106
Hardware (S6.8.5) 106
Checking the Status of an Option Board 107
Debug Menu (S6.8.7) 107
Using the Expander Board Menu 107
Expander Board Menu 107
Examining the Connected Option Boards 107
Finding the Option Board Parameters 108
Further Control Panel Functions 108
Commissioning 109
Safety Checks before Starting the Commissioning 109
Commissioning the AC Drive 109
Measuring the Cable and Motor Insulation 110
Insulation Checks of the Motor Cable 110
Insulation Checks of the Mains Cable 110
Insulation Checks of the Motor 111
Checks after Commissioning 111
Testing the AC Drive after Commissioning 111
RUN Test without Load 111
Test A: Controls from the Control Terminals 111
Test B: Control from the Keypad 112
Start-up Test 112
Identification Run 112
Motor Run Checklist 112
Maintenance 113
Preventive Maintenance Recommendations 113
Reforming the Capacitors 115
Fault Tracing 117
General Information on Fault Tracing 117
Resetting a Fault 117
Creating Service Info File 117
Error Message on Control Panel Display 118
AQ351737303996en-000201/DPD00888 | 7Danfoss A/S © 2023.09
Contents
VACON® NXP IP00 Drive Modules
Operating Guide

12
12.1
12.2
12.3
12.3.1
12.3.2
12.3.3
12.3.4
12.3.4.1
12.3.4.2
12.3.4.3
12.3.4.4
12.3.4.5
12.3.4.6
12.3.4.7
12.3.5
12.3.5.1
12.3.5.2
12.3.5.3
12.3.5.4
12.3.6
12.4
12.4.1
12.4.2
12.4.3
12.4.4
12.4.5
12.4.6
12.4.7
12.4.8
12.5
12.6
12.7
12.8
12.9
12.9.1
12.9.2
12.9.3
Specifications 119
Weights of the Units 119
Weights of the AC Chokes 119
Dimensions 120
Mounting Dimensions, FR8–FR12 120
Mounting Dimensions, FR13–FR14 121
List of Dimension Information 121
Dimensions for Power Units 122
Dimensions for Power Unit, FR8 122
Dimensions for Power Unit, FR9 123
Dimensions for Power Unit, FR10 123
Dimensions for Power Unit, FR11 124
Dimensions for 2 NFE Units (FR13/FR14) 125
Dimensions for 3 NFE Units (FR13/FR14) 126
Dimensions for Inverter Unit (FR13/FR14) 127
Dimensions for AC Chokes 129
Dimensions for AC Choke, CHK0650 129
Dimensions for AC Choke, CHK0520 130
Dimensions for AC Choke, CHK0400 130
Dimensions for AC Choke, CHK0261 131
Dimensions for Control Unit 131
Cable and Fuse Sizes 132
Internal Cable Sizes for 380–500 V AC 132
Busbar and Terminal Dimensions for 380–500 V AC 133
Fuse Sizes for 380–500 V AC, 6-pulse 134
Fuse Sizes for 380–500 V AC, 12-pulse 135
Internal Cable Sizes for 525–690 V AC 136
Busbar and Terminal Dimensions for 525–690 V AC 137
Fuse Sizes for 525–690 V AC, 6-pulse 138
Fuse Sizes for 525–690 V AC, 12-pulse 139
AC Chokes 141
Cable Stripping Lengths 142
Tightening Torques for Cover Screws 143
Tightening Torques of the Terminals 143
Power Ratings 143
Overload Capability 143
Power Ratings for Mains Voltage 380–500 V 144
Power Ratings for Mains Voltage 500–690 V 145
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Contents
VACON® NXP IP00 Drive Modules
Operating Guide

12.10
12.11
12.11.1
12.11.2
12.11.3
12.12
VACON® NXP IP00 Drive Modules Technical Data 146
Brake Chopper Ratings 150
Brake Chopper Ratings for Mains Voltage 208–240 V 150
Brake Chopper Ratings for Mains Voltage 380–500 V 150
Brake Chopper Ratings for Mains Voltage 525–690 V 151
Faults and Alarms 151
AQ351737303996en-000201/DPD00888 | 9Danfoss A/S © 2023.09
Contents
VACON® NXP IP00 Drive Modules
Operating Guide

•
•
•
•
1 Introduction
1.1 Purpose of this Operating Guide
This operating guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified
personnel.
Read and follow the instructions to use the drive safely and professionally.
Pay particular attention to the safety instructions and general warnings. Always keep this operating guide with the drive.
1.2 Additional Resources
Other resources are available to understand advanced AC drive functions and programming.
Extra information on installation of the drive is available in manuals VACON®NXS/NXP Wall-mounted and Standalone Operating
Guide, VACON®NXI Inverters Operating Guide, and VACON®NXC Enclosed Drives Operating Guide.
The VACON®NX application manuals provide greater detail on working with parameters and show many application examples.
The VACON®NX I/O Boards User Manual gives more information on the I/O boards and their installation.
Instructions for operation with option boards and other optional equipment.
Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.
NOTE! Download the English and French product manuals with applicable safety, warning and caution information from https://
www.danfoss.com/en/service-and-support/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informa-
tions de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.
1.3 Disposal
Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance
with local and currently valid legislation.
1.4 Manual Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
Table 1: Manual Version
Edition
Remarks
DPD00888B
New structure throughout the manual.
1.5 Type Approvals and Certifications
The following list is a selection of possible type approvals and certifications for Danfoss drives:
AQ351737303996en-000201 / DPD0088810 | Danfoss A/S © 2023.09
Introduction
VACON® NXP IP00 Drive Modules
Operating Guide