Danfoss ECL Comfort 296 User manual

OperatingGuide
ECLComfort210/296,applicationA267
1.0TaleofContents
1.0TaleofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................5
2.1Beforeyoustart.....................................................5
2.2Identifyingthesystemtype.......................................8
2.3Mounting...........................................................14
2.4Placingthetemperaturesensors................................18
2.5Electricalconnections.............................................20
2.InsertingtheECLApplicationKey..............................25
2.7Checklist............................................................31
2.8Navigation,ECLApplicationKeyA27.........................32
3.0Dailyuse.........................................................36
3.1Howtonavigate...................................................3
3.2Understandingthecontrollerdisplay..........................37
3.3Ageneraloverview:Whatdothesymbolsmean?...........41
3.4Monitoringtemperaturesandsystem
components........................................................42
3.5Influenceoverview................................................43
3.Manualcontrol.....................................................44
3.7Schedule............................................................45
4.0Settingsoverview............................................46
5.0Settings...........................................................48
5.1IntroductiontoSettings..........................................48
5.2Flowtemperature..................................................49
5.3Roomlimit..........................................................52
5.4Returnlimit.........................................................54
5.5Optimization........................................................0
5.Controlparameters................................................7
5.7Application.........................................................71
5.8Heatcut-out........................................................81
5.9Tanktemperature..................................................84
5.10Anti-bacteria........................................................87
6.0Commoncontrollersettings..............................89
.1Introductionto‘Commoncontrollersettings’................89
.2Time&Date.........................................................90
.3Holiday..............................................................91
.4Inputoverview.....................................................93
.5Log...................................................................94
.Outputoverride....................................................95
.7Keyfunctions.......................................................9
.8System...............................................................98
7.0Miscellaneous................................................105
7.1ECA30/31setupprocedures.................................105
7.2Overridefunction................................................113
7.3Severalcontrollersinthesamesystem......................11
7.4Frequentlyaskedquestions....................................119
7.5Definitions........................................................122
7.Type(ID001),overview.......................................125
7.7ParameterIDoverview..........................................12
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1.1Importantsafetyandproductinformation
1.1.1Importantsafetyandproductinformation
ThisInstallationGuideisassociatedwithECLApplicationKeyA27
(ordercodeno.087H381).
ThefunctionscanberealizedinECLComfort210aswellasECL
Comfort310.IftheA27keyisusedintheECLComfort310,the
functionalityremainsasintheECLComfort210.
TheapplicationA27complieswithECLComfortcontroller210
and310asofsoftwareversion1.11(visibleatstart-upofthe
controllerandin‘Commoncontrollersettings’in‘System’).
AdditionaldocumentationforECLComfort210andaccessoriesis
availableonwww.ecl.doc.danfoss.com.
Applicationkeysmightbereleasedbeforealldisplaytextsare
translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware):
Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL29)).Thefollowinganimationwillbeshownwhenthe
softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY
Ifthekeyisremovedbeforethehour-glassisshown,youhave
tostartafresh.
•Donotdisconnectthepower
Ifthepowerisinterruptedwhenthehour-glassisshown,the
controllerwillnotwork.
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SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely
necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe
performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable
dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare:
ECLComfort210/310:0-55°C
ECLComfort29:0-45°C.
Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould
betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould
bereadwithspecialattention.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem
settingswillbemarkedwithasystemtype.Allsystemtypesareshown
inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK
(Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-Circuit1Parameterno.
1217412174
-Circuit2Parameterno.
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere
arespecialsettingsforoneormoresystemtypes.Itwillbemarked
withthesystemtypeinquestion(e.g.12174-A2.9).
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ParametersindicatedwithanIDno.like"1x07"meanauniversal
parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thisproductshouldbedismantledanditscomponents
sorted,ifpossible,invariousgroupsbeforerecycling
ordisposal.
Alwaysfollowthelocaldisposalregulations.
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2.0Installation
2.1Beforeyoustart
TheapplicationA267isveryflexible.Thesearethebasicprinciples:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour
requirements.TheflowtemperaturesensorS3isthemost
importantsensor.ThedesiredflowtemperatureatS3iscalculated
intheECLcontroller,basedontheoutdoortemperature(S1).
Thelowertheoutdoortemperature,thehigherthedesiredflow
temperature.Bymeansofaweekschedule(upto3‘Comfort’
periods/day),theheatingcircuit1canbein‘Comfort’or
‘Saving’mode(twodifferenttemperaturevaluesfordesiredroom
temperature).
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe
flowtemperatureislowerthanthedesiredflowtemperatureand
viceversa.
Thereturntemperature(S5)tothedistrictheatingsupplyshould
notbetoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted
(typicallytoalowervalue),thusresultinginagradualclosingofthe
motorizedcontrolvalve.
Furthermore,thereturntemperaturelimitationcandepend
ontheoutdoortemperature.Typically,thelowertheoutdoor
temperature,thehighertheacceptedreturntemperature.
Inboiler-basedheatingsupplythereturntemperatureshouldnot
betoolow(sameadjustmentprocedureasabove).
Ifthemeasuredroomtemperature(S7)doesnotequalthedesired
roomtemperature,thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost
protection.Thecirculationpump(P1)canbeswitchedOFF
whenheatingtheDHW(dependentpriority).Ifthesystemhas
achangeovervalve(P2)betweentheheatingandDHWheating
circuit,thecirculationpump(P1)isONwhenheatingtheDHW.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis
higherthanaselectablevalue.
TypicalA267application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes
notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1Outdoortemperaturesensor
S2eturntemperaturesensor,circuit2
S3Flowtemperaturesensor,circuit1
S4Flowtemperaturesensor,circuit2
S5eturntemperaturesensor,circuit1
S6DHWtanktemperaturesensor,upper
S7oomtemperaturesensor,circuits1and2
S8DHWtanktemperaturesensor,lower
P1Circulationpump,heating,circuit1
P2DHWheatingpump,circuit3
P3DHWcirculationpump,circuit3
P4Circulationpump,heating,circuit2
M1Motorizedcontrolvalve,circuits1and3
M2Motorizedcontrolvalve,circuit2
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Heating(circuit2):
Thiscircuitworksaftersameprinciplesascircuit1.
TheflowtemperaturesensorS4isthemostimportantsensor.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the
heatingcircuit2canbein‘Comfort’or‘Saving’mode(twodifferent
temperaturevaluesfordesiredroomtemperature).Themotorized
controlvalveM2controlsthecircuit.
Thereturntemperature(S2)enableslimitationasdescribed
previously.
IfthemeasuredroomtemperatureS7doesnotequalthedesired
roomtemperature,thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump(P4)isONatheatdemandoratfrost
protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis
higherthanaselectablevalue.
Heatingcircuit2canbeconnectedafterheatingcircuit1.Ifso,the
desiredflowtemperatureatS3canbeinfluencedbythedesired
flowtemperatureatS4.
Heatingcircuits1and2:
Theheatingcircuits1and2canusethesameroomtemperature
sensor(S7).However,eachheatingcircuitcanhaveanECA30,
RemoteControlUnit,inordertohaveseparateroomtemperature
signals.Anothersolution:UseS7foroneoftheheatingcircuitsand
ECA30fortheotherheatingcircuit.
A267.1examplea:
A267.1exampleb:
A267.1examplec:
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DomesticHotWater(DHW,circuit3):
Bymeansofaweekschedule(upto3Comfortperiods/day),the
DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent
temperaturevaluesfordesiredDHWtemperature).
IfthemeasuredDHWtemperature(S)islowerthanthedesired
DHWtemperature,theheatingcirculationpump(P1)canbe
switchedOFFandtheDHWheatingpump(P2)isswitchedON.The
motorizedcontrolvalve(M1)iscontrolledinordertomaintainthe
DHWheatingtemperatureatS3.
TheDHWheatingtemperatureistypically10-15degreeshigher
thanthedesiredDHWtemperature.
DHWtankwith1temperaturesensor:
WhenthemeasuredDHWtemperature(S)getshigherthanthe
desiredDHWtemperature,theDHWheatingpump(P2)isswitched
OFF.Apost-runtimecanbeset.Themotorizedcontrolvalve(M1)
willhereaftermaintainthedesiredflowtemperatureintheheating
circuit.
DHWtankwith2temperaturesensors:
WhenthemeasuredDHWtemperature(S)getshigherthanthe
desiredDHWtemperatureandthelowertemperature(atS8)gets
higherthanthecut-outtemperature,theDHWheatingpump(P2)
isswitchedOFF.Apost-runtimecanbeset.Themotorizedcontrol
valve(M1)willhereaftermaintainthedesiredflowtemperaturein
theheatingcircuit.
A267.1exampled:
A267.1examplee:
Thecontrollerispre-programmedwithfactorysettingsthatareshown
inthe‘ParameterIDoverview’appendix.
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2.2Identifyingthesystemtype
Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange
ofheating,domestichot-water(DHW)andcoolingsystemswith
differentconfigurationsandcapacities.Ifyoursystemdiffers
fromthediagramsshownhere,youmaywanttomakeasketch
ofthesystemabouttobeinstalled.Thismakesiteasiertouse
theOperatingGuide,whichwillguideyoustep-by-stepfrom
installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe
usedforvarioussystems.Basedontheshownstandardsystems,
itispossibletoconfigureadditionalsystems.Inthischapteryou
findthemostfrequentlyusedsystems.Ifyoursystemisnotquite
asshownbelow,findthediagramwhichhasthebestresemblance
withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for
applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow
aswellasthereturn.Placethepumpaccordingtothemanufacturer’s
specification.
A267.1,examplea
Indirectlyconnectedsystemwith2heatingcircuitsandsecondarilyconnectedDHWtankwithinternalheatexchanger(optionalDHW
priority).
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SpecialsettingsfortypeA27.1,examplea:
DHWcircuit(circuit3)
TheDHWheatingiscontrolledbymeansofDHWheatingpumpP2.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'Ch.-o.valve/P'13051ON
TheDHWtankisconnectedsecondarily.
MENU\Settings\Application:‘Tank,sec./prim.'13053OFF
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A267.1,example
Indirectlyconnectedsystemwith2heatingcircuitsandsecondarilyconnectedDHWtankwithinternalheatexchanger(DHWpriority).
SpecialsettingsfortypeA27.1,exampleb:
DHWcircuit(circuit3)
TheDHWheatingiscontrolledbymeansofchangeovervalve*P2.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'Ch.-o.valve/P'13051OFF
TheDHWtankisconnectedsecondarily.
MENU\Settings\Application:‘Tank,sec./prim.'13053OFF
*
Thechangeovervalvecanbeofthistype:
DanfossAMZ113
Normalpowersupplied.Whenthecontrolvoltageisapplied(fromterminal12),thechangeovervalvechangesflowdirection.
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A267.1,examplec
Indirectlyconnectedsystemwith2heatingcircuitsandprimarilyconnectedDHWtankwithinternalheatexchanger(optionalDHW
priority).
SpecialsettingsfortypeA27.1,examplec:
DHWcircuit(circuit3)
TheDHWheatingiscontrolledbymeansofON/OFFvalve*P2.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'Ch.-o.valve/P'13051ON
TheDHWtankisconnectedsecondarily.
MENU\Settings\Application:‘Tank,sec./prim.13053ON
*
Thechangeovervalvecanbeofthistype:
DanfossAMZ113
Normalpowersupplied.Whenthecontrolvoltageisapplied(fromterminal12),thechangeovervalvechangesflowdirection.
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A267.1,exampled
Indirectlyconnectedsystemwith2heatingcircuits(circuit2isconnectedassubcircuit)andsecondarilyconnectedDHWtankwith
internalheatexchanger(optionalDHWpriority).
SpecialsettingsfortypeA27.1,exampled:
Heatingcircuit1
Heatingcircuit1mustreceiveinformationaboutandreactonthedesiredflowtemperaturefromheatingcircuit2.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'Demandoffset'110175K*
*
Thedesiredflowtemperatureinheatingcircuit1is5Kabovethedesiredflowtemperatureinheatingcircuit2.
Heatingcircuit2
Heatingcircuit2isconnectedsecondarilyandmustsendinformationaboutitsdesiredflowtemperaturetoheatingcircuit1.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'SenddesiredT'12500ON
DHWcircuit(circuit3)
TheDHWheatingiscontrolledbymeansofDHWheatingpumpP2.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'Ch.-o.valve/P'13051ON
TheDHWtankisconnectedsecondarily.
MENU\Settings\Application:‘Tank,sec./prim.'13053OFF
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A267.1,examplee
Indirectlyconnectedsystemwith2heatingcircuits(circuit2isconnectedassubcircuit)andprimarilyconnectedDHWtankwith
internalheatexchanger(optionalDHWpriority).
SpecialsettingsfortypeA27.1,examplee:
Heatingcircuit1
Heatingcircuit1mustreceiveinformationaboutandreactonthedesiredflowtemperaturefromheatingcircuit2.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'Demandoffset'110175K*
*
Thedesiredflowtemperatureinheatingcircuit1is5Kabovethedesiredflowtemperatureinheatingcircuit2.
Heatingcircuit2
Heatingcircuit2isconnectedsecondarilyandmustsendinformationaboutitsdesiredflowtemperaturetoheatingcircuit1.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'SenddesiredT'12500ON
DHWcircuit(circuit3)
TheDHWheatingiscontrolledbymeansofON/OFFvalve**P2/M3.
Navigation:IDno.:Recommendedsetting:
MENU\Settings\Application:'Ch.-o.valve/P'13051ON
TheDHWtankisconnectedsecondarily.
MENU\Settings\Application:‘Tank,sec./prim.'13053ON
**
Thechangeovervalvecanbeofthistype:
DanfossAMZ113
Normalpowersupplied.Whenthecontrolvoltageisapplied(fromterminal12),thechangeovervalvechangesflowdirection.
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2.3Mounting
2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe
ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear
thesystem.
ECLComfort210/29/310canbemounted
•onawall
•onaDINrail(35mm)
ECLComfort29canbemounted
•inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart
(forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure
thecontrollerwiththelockingpin.
Topreventinjuriestopersonsorthecontroller,thecontrollerhasto
besecurelylockedintothebase.Forthispurpose,pressthelocking
pinintothebaseuntilaclickisheardandthecontrollernolonger
canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk
thatthecontrollerduringoperationcanunlockfromthebaseandthe
basewithterminals(andalsothe230Va.c.connections)areexposed.
Topreventinjuriestopersons,alwaysmakesurethatthecontroller
issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller
shouldnotbeoperated!
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Theeasywaytolockthecontrollertoitsbaseorunlockitistousea
screwdriveraslever.
Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe
electricalconnectionsandpositionthecontrollerinthebasepart.
Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical
connectionsandpositionthecontrollerinthebasepart.Secure
thecontrollerwiththelockingpin.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe
lockingpinbymeansofascrewdriver.Thecontrollercannowbe
removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea
screwdriveraslever.
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BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure
thatthesupplyvoltageisdisconnected.
2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
•Mountingonawall,ECA30/31
•Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth
surface.Establishtheelectricalconnections.PlacetheECA30/
31inthebasepart.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode
no.087H323).Establishtheelectricalconnections.Securethe
framewiththeclamp.PlacetheECA30inthebasepart.TheECA
30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity
functionistobeused.
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2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted
intotheECLComfort310/310Bbasepartforadditionalinputand
outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32
isa10-pole(2x5)connector.Theconnectionisautomatically
establishedwhentheECLComfort310/310Bisplacedonthe
basepart.
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2.4Placingthetemperaturesensors
2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition
inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe
ECLComfort210/29/310serieswhichnotallwillbeneeded
foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding
whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot
beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems
withheatexchanger,DanfossrecommendsthattheESMU-typeto
beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere
thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit
measuresarepresentativereturntemperature.
Roomtemperaturesensor
(ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe
controlled.Donotplaceitonoutsidewallsorclosetoradiators,
windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s
specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s
specification.
Slatemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto
avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick
measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill,
however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)Relationshipetweentemperatureandohmicvalue:
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2.5Electricalconnections
2.5.1Electricalconnections230Va.c.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe
performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize
andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis
0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thecommongroundterminalisusedforconnectionofrelevant
components(pumps,motorizedcontrolvalves).ECL210/310
ECL29
SeealsotheInstallationGuide(deliveredwiththeapplicationkey)
forapplicationspecificconnections.
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