Danfoss VACON 3000 User guide

Application Guide
VACON® 3000
drives.danfoss.com

1
1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
2
2.1
2.1.1
2.1.2
2.2
2.2.1
2.2.2
2.2.2.1
2.2.3
2.2.4
2.2.5
2.2.6
2.2.6.1
2.2.6.2
2.2.6.2.1
2.2.6.2.2
2.2.6.3
2.2.6.3.1
2.2.7
2.2.7.1
2.2.7.2
2.2.7.3
2.2.7.4
2.2.7.5
2.2.8
2.2.9
2.2.10
2.2.11
Contents
Introduction 10
Purpose of this Application Guide 10
Manual and Software Version 10
Additional Resources 10
Parameter Table Reading Guide 10
Start-up Quick Guide 10
Start-Up Wizard for INU 10
Start-Up Wizard for AFE 11
User Interfaces 12
Description of the Control Panel 12
Control Panel and the Keypad 12
Displays of the Control Panel 12
Graphical Display 13
Uses of the Monitor Menu 13
Multimonitor Monitoring 13
Changing the Items to Monitor 13
Editing the Text Values 14
Editing the Numerical Values 14
Selecting More than 1 Value 15
Faults 15
Uses of the Active Faults Submenu 15
Reset Faults 16
Resetting Faults with the [BACK/RESET] Button 16
Resetting Faults with a Parameter on the Graphical Display 16
Uses of the Fault History 16
Examining the Fault History on the Graphical Display 16
[FUNCT] Button 17
Different Control Places 17
Changing the Control Place 17
Going into the Control Page 18
Changing the Rotation Direction 18
Using the Quick Edit Function 19
Copying the Parameters of an AC Drive 19
Comparing the Parameters 20
Reading Help Texts 21
Using the Favourites Menu 22
AB319735759636en-000101/DPD01822 | 3Danfoss A/S © 2021.09
Contents
VACON® 3000
Application Guide

2.2.11.1
2.2.11.2
2.3
3
3.1
3.2
3.2.1
3.2.2
3.3
3.3.1
3.4
3.4.1
3.5
3.6
4
4.1
4.2
4.3
4.4
4.4.1
4.4.1.1
4.4.1.2
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
4.5.7
4.5.8
Adding an Item to the Favourites 22
Removing an Item from the Favourites 22
VACON® Live PC Tool 23
Programming of Digital and Analog Inputs 24
General Information on the Programming 24
DIP Switches on the Control Unit 24
Selection of Terminal Functions with DIP Switches 24
Isolation of the Digital Inputs from Ground 25
Programming of Digital Inputs 26
Programming of Digital Inputs in the Graphical Display 27
Programming of Analog Inputs 27
Programming of Analog Inputs in the Graphical Display 28
Descriptions of Signal Sources 29
Default Functions of Programmable Inputs 29
INU Application 30
Overview 30
Menu Structure 31
Quick Setup 33
Monitor Menu 35
Basic Monitoring 35
Uses of the Basic Monitoring 35
Basic Monitoring Parameters 35
I/O Monitoring 36
Extras and Advanced 36
PID Controller Monitoring 38
Fieldbus Process Data Monitoring 38
Encoder Monitoring 40
Precharge Monitoring 42
Parameters Menu 46
Group 3.1: Motor Settings 46
Group 3.2: Start/Stop Setup 51
Group 3.3: References 52
Group 3.4: Ramps and Brakes Setup 56
Group 3.5: I/O Configuration 57
Group 3.6: Fieldbus Data Mapping 64
Group 3.7: Prohibit Frequencies 65
Group 3.8 Supervisions 66
AB319735759636en-000101/DPD018224 | Danfoss A/S © 2021.09
Contents
VACON® 3000
Application Guide

4.5.9
4.5.10
4.5.11
4.5.12
4.5.13
4.5.14
4.5.15
4.5.16
4.6
4.6.1
4.6.1.1
4.6.1.2
4.6.2
4.6.3
4.6.4
4.7
4.7.1
4.7.2
4.7.3
4.7.4
4.7.5
4.7.6
4.7.7
4.7.8
4.7.9
4.7.10
4.7.11
4.8
4.8.1
4.8.2
4.8.3
4.8.4
5
5.1
5.2
5.3
5.4
Group 3.9: Protections 66
Group 3.10: Automatic Reset 71
Group 3.11: Application Settings 72
Group 3.12: PID Controller 73
Group 3.13: Motor Preheat Parameters 75
Group 3.14: Mechanical Brake 75
Group 3.15: Encoders 76
Group 3.17: Precharge 79
Diagnostics Menu 83
Counters 83
Total Counters 83
Trip Counters 84
Software Info 84
Drive Info 84
Unit Status 84
I/O and Hardware Menu 85
Basic I/O 85
Option Board Slots 85
Real-time Clock 86
Simple Network Time Protocol (SNTP) 86
Power Unit Settings 87
Keypad 87
Fieldbus 88
Fieldbus General 89
Fieldbus Redundancy 90
Aux Chain 91
MV-star 92
User Settings 93
User Settings Parameters 93
Parameter Backup Parameters 93
Parameter Compare Parameters 93
License Parameters 93
AFE Application 94
Overview 94
Menu Structure 94
Quick Setup 95
Monitor Menu 96
AB319735759636en-000101/DPD01822 | 5Danfoss A/S © 2021.09
Contents
VACON® 3000
Application Guide

5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.5
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
5.5.6
5.5.7
5.5.8
5.5.9
5.5.10
5.5.11
5.6
5.6.1
5.6.1.1
5.6.1.2
5.6.2
5.6.3
5.6.4
5.7
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
5.7.6
5.7.7
5.7.8
5.7.9
5.7.10
5.7.11
5.8
AFE Monitor 96
I/O Monitoring 97
Extras and Advanced 98
Maintenance Counters 99
Fieldbus Process Data Monitoring 99
Precharge Monitoring 100
Parameters Menu 104
Group 3.1: Basic Parameters 104
Group 3.2: Control Parameters 105
Group 3.3: Precharge Parameters 107
Group 3.4: Start/Stop Setup 112
Group 3.5: I/O Configuration 113
Group 3.6: Fieldbus Data Mapping 119
Group 3.7 Supervisions 121
Group 3.8: Protections 122
Group 3.9: Automatic Reset 124
Group 3.10: Application Settings 125
Group 3.11: Maintenance Counters 125
Diagnostics Menu 126
Counters 126
Total Counters 126
Trip Counters 126
Software Info 126
Drive Info 127
Unit Status 84
I/O and Hardware Menu 127
Basic I/O 127
Option Board Slots 85
Real Time Clock 128
Simple Network Time Protocol (SNTP) 129
Power Unit Settings 87
Keypad 87
Fieldbus 88
Fieldbus General 131
Fieldbus Redundancy 132
Aux Chain 133
MV-star 92
User Settings 135
AB319735759636en-000101/DPD018226 | Danfoss A/S © 2021.09
Contents
VACON® 3000
Application Guide

5.8.1
5.8.2
5.8.3
5.8.4
6
7
8
8.1
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.7
8.2.8
8.2.9
8.2.10
8.2.11
8.2.12
8.2.13
8.2.14
8.2.15
8.2.16
8.2.17
8.2.18
8.2.19
8.2.20
8.2.21
8.2.22
8.2.23
8.2.24
8.2.25
8.2.26
8.2.27
User Settings Parameters 135
Parameter Backup Parameters 135
Parameter Compare Parameters 135
License Parameters 135
Monitoring value descriptions 136
Parameter descriptions 156
Fault tracing 269
Fault Types 269
Fault Code Definitions and Troubleshooting 269
Fault Code 1 - Overcurrent 269
Fault Code 2 - Overvoltage 270
Fault Code 3 - Earth Fault 271
Fault Code 5 - Charging Switch 272
Fault Code 7 - Saturation 272
Fault Code 8 - System Fault 272
Fault Code 9 - Undervoltage 278
Fault Code 10 - Input Phase 278
Fault Code 11 - Output Phase Supervision 280
Fault Code 12 - Brake Chopper Supervision 281
Fault Code 13 - AC Drive Undertemperature 281
Fault Code 14 - AC Drive Overtemperature 281
Fault Code 15 - Motor Stall 283
Fault Code 16 - Motor Overtemperature 283
Fault Code 17 - Motor Underload 283
Fault Code 19 - Power Overload 284
Fault Code 25 - Motor Control Fault 284
Fault Code 26 - Start-up Prevented 284
Fault Code 29 - ATEX Thermistor 285
Fault Code 30 - Safety 285
Fault Code 32 - Fan Cooling 288
Fault Code 33 - Fire Mode Enabled 288
Fault Code 37 - Device Changed (Same Type) 288
Fault Code 38 - Device Added (Same Type) 289
Fault Code 39 - Device Removed 289
Fault Code 40 - Device Unknown 290
Fault Code 41 - IGBT Temperature 290
AB319735759636en-000101/DPD01822 | 7Danfoss A/S © 2021.09
Contents
VACON® 3000
Application Guide

8.2.28
8.2.29
8.2.30
8.2.31
8.2.32
8.2.33
8.2.34
8.2.35
8.2.36
8.2.37
8.2.38
8.2.39
8.2.40
8.2.41
8.2.42
8.2.43
8.2.44
8.2.45
8.2.46
8.2.47
8.2.48
8.2.49
8.2.50
8.2.51
8.2.52
8.2.53
8.2.54
8.2.55
8.2.56
8.2.57
8.2.58
8.2.59
8.2.60
8.2.61
8.2.62
8.2.63
8.2.64
8.3
Fault Code 43 - Encoder Fault 291
Fault Code 44 - Device Changed (Different Type) 292
Fault Code 45 - Device Added (Different Type) 293
Fault Code 46 - Real Time Clock 294
Fault Code 47 - Software Update 294
Fault Code 49 - Precharge 294
Fault Code 50 - AI Low Fault 299
Fault Code 51 - Device External Fault 299
Fault Code 52 - Keypad Communication Fault 299
Fault Code 53 - Fieldbus Communication Fault 299
Fault Code 54 - Slot Fault 300
Fault Code 57 - Identification 301
Fault Code 58 - Mechanical Brake 301
Fault Code 59 - Communication 302
Fault Code 61 - Speed Error Fault 302
Fault Code 63 - Quick Stop 302
Fault Code 65 - PC Communication Fault 302
Fault Code 66 - Thermistor Input Fault 303
Fault Code 67 - Module Test Stand 303
Fault Code 68 - Maintenance Counter 303
Fault Code 69 - Fieldbus Mapping Error 304
Fault Code 76 - Start Prevented 304
Fault Code 77 - >5 Connections 304
Fault Code 78 - Identification Ongoing 305
Fault Code 80 - Fieldbus Watchdog Fault 305
Fault Code 84 - Overspeed Error 305
Fault Code 111 - Temperature Input Fault 1 305
Fault Code 112 - Temperature Input Fault 2 306
Fault Code 114 - User Defined Fault 1 306
Fault Code 115 - User Defined Fault 2 306
Fault Code 200 - Precharge 306
Fault Code 201 - High Humidity/Temperature 308
Fault Code 202 - Encoder 308
Fault Code 203 - STO Fault 308
Fault Code 204 - Output Filter 308
Fault Code 205 - Coolant Temperature 309
Fault Code 300 - Unsupported 309
Total and Trip Counters 309
AB319735759636en-000101/DPD018228 | Danfoss A/S © 2021.09
Contents
VACON® 3000
Application Guide

8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
8.3.6
9
Operating Time Counter 309
Operating Time Trip Counter 310
Run Time Counter 310
Power on Time Counter 311
Energy Counter 311
Energy Trip Counter 312
Precharge 314
AB319735759636en-000101/DPD01822 | 9Danfoss A/S © 2021.09
Contents
VACON® 3000
Application Guide

•
•
•
1 Introduction
1.1 Purpose of this Application Guide
This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, program-
ming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the
drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this
manual and other documentation delivered with the drive.
1.2 Manual and Software Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
Table 1: Manual and Software Version
Edition
Software version
DPD01822A
FW3000V004
1.3 Additional Resources
Other resources are available to understand advanced AC drive functions and operation.
The VACON® 3000 Design Guide provides technical information to understand the capabilities of the VACON® 3000 Drive Kit for
integration into motor control and monitoring systems.
The VACON® 3000 Operating Guides provide detailed information for the installation, commissioning, and start-up of the drive.
The operating and installation guides for VACON®options give detailed information about specific drive options.
Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.
1.4 Parameter Table Reading Guide
This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
Index
Min Max Unit Default
ID Description
Parameter
e30bg858.10
A
B
C
D E F G H
Illustration 1: Parameter Table Reading Guide
A
The location of the parameter in the menu, that is,
the parameter number.
B
The name of the parameter.
C
The minimum value of the parameter.
D
The maximum value of the parameter.
E
The unit of the value of the parameter. The unit
shows if it is available.
F
The value that was set in the factory.
G
The ID number of the parameter.
H
A short description of the values of the parameter
and/or its function.
1.5 Start-up Quick Guide
The start-up wizard makes the commissioning of the drive easy and reduces the manual work with the parameters. It is also possible
to edit these parameters later.
1.5.1 Start-Up Wizard for INU
The start-up wizard tells you to give necessary data for the drive to control your procedure.
Procedure
AB319735759636en-000101 / DPD0182210 | Danfoss A/S © 2021.09
Introduction
VACON® 3000
Application Guide