Danfoss IKP1000 User manual

User Manual
IKP1000 Transmitter
Remote Control
www.danfoss.com

Revision history Table of revisions
Date Changed Rev
October 2019 Rebranded to Danfoss. 0101
User Manual
IKP1000 Transmitter
2 | ©Danfoss | October 2019 BC319754051671en-000101

Safety instructions Safety in General...............................................................................................................................................................................4
Safety Warnings................................................................................................................................................................................ 4
Safety Quick Guide...........................................................................................................................................................................5
Technical description IKP1000 Dimensions........................................................................................................................................................................6
IKP1000 Start-up...............................................................................................................................................................................7
Maintenance IKP1000 Maintenance Recommendations..............................................................................................................................8
Troubleshooting............................................................................................................................................................................... 8
Charger and battery Specifications.....................................................................................................................................................................................9
Battery Charger Set-up...................................................................................................................................................................9
Battery Charger LEDs Status ..................................................................................................................................................... 10
Battery Charging Recommendations..................................................................................................................................... 10
Battery Charger Dimensions......................................................................................................................................................11
User Manual
IKP1000 Transmitter
Contents
©Danfoss | October 2019 BC319754051671en-000101 | 3

IKP1000 General Safety
The following safety instructions must be read carefully to install and use the product properly, and to
keep it in perfect working condition, and to reduce the risk of misuse.
•Strictly adhere to the installation instructions contained in this document.
•Make sure that professional and competent personnel carry out the installation.
•Ensure that all site and prevailing safety regulations are fully respected.
•Make sure that this document is permanently available to the operator and maintenance personnel.
•Keep the transmitter out of reach of non-authorized personnel.
•Remove the transmission key when the set is not in use.
•Check each working day the STOP button and other safety measures. When in doubt, press the STOP
button.
•Whenever several sets have been installed, make sure the transmitter is the right one. Identify the
machine controlled on the label for this purpose on the transmitter or by using the display (in case it
has one).
•Service the equipment periodically.
•When carrying out repairs, use spare parts supplied by Danfoss only.
W
Warning
Potential damage to the operator or the product. Do not use this product on machines in potentially
explosive atmospheres unless the model is ATEX/RATEX certified to work in such conditions.
IKP1000 Safety Warnings
•Use the device with the manufacturer's battery and battery charger (if applicable).
•Only allow qualified personnel to operate the equipment.
•After use, do not leave any transmitter on. Always set the STOP button in the off position, which will
disconnect the transmitters. This will avoid any unintentional maneuvers – specially for crane
maintenance purposes.
•Do not plug a tether cable while the transmitter is in operation mode. Always press STOP before
plugging in the tether cable.
•Do not operate product when visibility is limited.
•Make sure product is compatible with the machine.
•Avoid knocking or dropping the product.
•Do not use the equipment if a failure is detected.
User Manual
IKP1000 Transmitter
Safety instructions
4 | ©Danfoss | October 2019 BC319754051671en-000101

IKP1000 Safety Quick Guide
Follow the Safety Quick Guidelines below to reduce risk of injury to the operator or the product.
Changes or modifications not approved by Danfoss can void the user's authority to operate this
equipment.
After working with the machine, OR whenever in
doubt, press the STOP button.
Make sure the transmitter works with the machine
to be handled.
Do not use the set when visibility is limited. Avoid knocking or dropping the set.
User Manual
IKP1000 Transmitter
Safety instructions
©Danfoss | October 2019 BC319754051671en-000101 | 5

IKP1000 Dimensions
Dimensions (mm)
391 164
246
7
4
2
1
3
8
6
5
10
9
4
7
8
1. Status LED
2. STOP button
3. Lateral push-buttons
4. Hall effect joysticks
5. START push-button
6. Fixation ball
7. Potentiometers
8. Deadman options
9. External and extractable EP70 EEPROM module
10. Battery housing
User Manual
IKP1000 Transmitter
Technical description
6 | ©Danfoss | October 2019 BC319754051671en-000101

IKP1000 Start-up
In order to turn the transmitter on - OPERATION mode, follow the steps bellow:
1. Insert the charged battery in the transmitter.
The battery must be charged according to the Battery Chargers' Manual.
2. Push and pull out the STOP button.
A red LED fixed light will be turned on indicating that the transmitter is ON.
3. Press the START button.
The status LED will blink in green color until the connection between transmitter and receiver has
been established. Once connected, the status LED will show a fixed green light.
User Manual
IKP1000 Transmitter
Technical description
©Danfoss | October 2019 BC319754051671en-000101 | 7

IKP1000 Maintenance Recommendations
This product is designed for use in an industrial environment that may shorten the product's lifespan. Use
these recommendations to maximize the lifespan of the product.
•Use the hook/belt provided with the transmitter to prevent the transmitter from falling.
•Do not clean the transmitter with solvents or pressurized water; use a damp cloth or soft brush for
cleaning.
•Be sure to recharge or replace battery regularly.
•If the push buttons show signs of deterioration, contact the Authorized Technical Service.
•Check the battery for correct contacts, otherwise replace them.
Maintenance tips quick reference
IKP1000 Troubleshooting
The transmitter has status monitoring LED's which help identify irregularities. The most common signals
are contained in the table below:
LED color | Frequency Pulse Frequency Description Action
Green | continuous The transmitter works properly. Operation
mode is OK. No action needed.
Green | pulses STANDBY mode. If transmitter is 4 minutes
ON and no action has been taken. Press START to return to operation mode.
Red | slow pulses Low battery signal. In 5 minutes you need to replace with full
battery.
Red | fast pulses EEPROM module missing or corrupted. Check EEPROM module or reprogram if
necessary.
Red | double pulses A maneuver is activated at transmitter start up
process; may indicate hardware damage if no
order is active.
Release maneuver or replace transmitter if
necessary.
Red | continuous General hardware failure or damage. Replace transmitter
User Manual
IKP1000 Transmitter
Maintenance
8 | ©Danfoss | October 2019 BC319754051671en-000101

Specifications
BC70 battery charger
AC power supply DC power supply, nominal
230 VCA ± 10%, 50 Hz
Optional: 115 VCA, 60 Hz 10.5 – 35 V
BT271K battery
Voltage 4.8 V
Capacity 2700 mAh NiMH
Charging temperature 0°C to 45°C
Discharge temperature -20°C to 50°C
Autonomy 12 to 18 h (use at 50%)
Charging mode Fast (<2 h) and intelligent
Weight 156.3 g
Battery Charger Set-up
The battery charger has two charging compartments that can simultaneously charge two batteries. Use
the information below to set up the battery charger.
1. Connect the charger to a power source using the cable provided.
The red LED will switch on if the charger is properly connected.
2. Place the batteries in the charger.
If charging two batteries, wait at least five seconds before inserting the second battery into the
compartment.
W
Warning
Possible damage to battery.
Ensure to charge batteries in environments with temperatures over 0°C.
User Manual
IKP1000 Transmitter
Charger and battery
©Danfoss | October 2019 BC319754051671en-000101 | 9

Battery Charger LEDs Status
Each battery location has a green LED indicator associated, see more details below:
Green LED blinking battery excessively unloaded.
Green LED permanent light normal charging operation mode.
Green LED switched off battery charging process has finished.
Battery Charging Recommendations
The battery lifespan is estimated to 500 recharging cycles and is largely dependent on the conditions of
use. To maximize the lifespan of the batteries and battery charger, follow these recommendations:
•Do not recharge the battery until it is completely flat, as shown with red LED slow pulse on the
transmitter
•Always charge the batteries at temperatures between 0° and 45°C (the batteries will not become fully
charged at temperatures exceeding 45°C)
•Do not leave the battery charger or batteries in a direct sunlight
•Charge batteries at least once every six months
•Avoid short circuits between the battery contacts; do not carry charged batteries in toolboxes or next
to other metal objects (keys, coins, etc.)
•Always keep contacts clean
User Manual
IKP1000 Transmitter
Charger and battery
10 | ©Danfoss | October 2019 BC319754051671en-000101

Battery Charger Dimensions
Dimensions (mm)
131.6
40
34.5
179.8
128.5
User Manual
IKP1000 Transmitter
Charger and battery
©Danfoss | October 2019 BC319754051671en-000101 | 11

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market as well as the
marine sector. Building on our extensive applications expertise, we work closely with you to
ensure exceptional performance for a broad range of applications. We help you and other
customers around the world speed up system development, reduce costs and bring vehicles
and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also
provide you with comprehensive global service for all of our components.
Local address:
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: [phone]
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: [phone]
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: [phone]
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: [phone]
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
©Danfoss | October 2019 BC319754051671en-000101
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