DeDietrich BP 150 Troubleshooting guide

EN
Independent domestic hot water tanks
BP 150...500
20 100
°C
M000734
Installation, User
and Service
Manual
300011515-001-E

Contents
1 Introduction ................................................................................................4
1.1 Used symbols .......................................................4
1.2 Abbreviations ........................................................4
1.3 General ..................................................................4
1.3.1 Manufacturer's liability .............................................4
1.3.2 Installer's liability .....................................................5
1.3.3 User's liability ..........................................................5
1.4 Homologations ......................................................6
1.4.1 Certifications ...........................................................6
1.4.2 Directive 97/23/EC ..................................................6
1.4.3 Factory test .............................................................6
2Safety instructions and recommendations ..............................................7
2.1 Safety instructions ...............................................7
2.2 Recommendations ................................................7
3Technical description ................................................................................8
3.1 General description ..............................................8
3.2 Technical characteristics .....................................8
3.2.1 Characteristics of the DHW calorifier ......................8
3.2.2 Specifications of the DHW sensor ...........................9
4 Installation ................................................................................................10
4.1 Regulations governing installation ...................10
4.2 Package list .........................................................10
4.2.1 Standard delivery ..................................................10
4.2.2 Accessories ...........................................................10
4.3 Choice of the location ........................................11
4.3.1 Data plate ..............................................................11
4.3.2 Location of the appliance ......................................11
4.3.3 Main dimensions ...................................................12
4.4 Levelling ..............................................................13
4.5 Hydraulic installation diagram ..........................13
4.5.1 Safety unit (For France ) .......................................14
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4.6 Hydraulic connections .......................................15
4.6.1 Hydraulic connection of the primary circuit (exchanger
circuit) ....................................................................15
4.6.2 Connecting the tank to the domestic water circuit
(secondary circuit) .................................................15
4.7 Electrical connections ........................................17
4.7.1 Recommendations ................................................17
4.7.2 Fitting the DHW sensor .........................................18
5 Commissioning ........................................................................................19
5.1 Putting the appliance into operation ................19
6 Checking and maintenance .....................................................................20
6.1 General instructions ...........................................20
6.2 Checking the magnesium anode .......................20
6.3 Safety valve or safety unit .................................20
6.4 Cleaning the casing material .............................20
6.5 Replacing the magnesium anode and
descaling .............................................................20
6.6 Maintenance form ...............................................22
7 Spare parts ................................................................................................23
7.1 General ................................................................23
7.2 Spare parts ..........................................................23
7.2.1 Domestic hot water tanks ......................................24
7.2.2 Options ..................................................................29
8 Warranty ....................................................................................................34
8.1 General ................................................................34
8.2 Warranty terms ...................................................34
Contents
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1 Introduction
1.1 Used symbols
In these instructions, various danger levels are employed to draw the
user's attention to particular information. In so doing, we wish to
safeguard the user's safety, obviate hazards and guarantee correct
operation of the appliance.
DANGER
Risk of a dangerous situation causing serious physical
injury.
WARNING
Risk of a dangerous situation causing slight physical
injury.
CAUTION
Risk of material damage.
Signals important information.
¼ Signals a referral to other instructions or other pages in the
instructions.
1.2 Abbreviations
4CFC: Chlorofluorocarbon
4DHW: Domestic hot water
1.3 General
1.3.1. Manufacturer's liability
Our products are manufactured in compliance with the requirements
of the various applicable European Directives. They are therefore
delivered with [ marking and all relevant documentation.
BP 150...500 1. Introduction
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In the interest of customers, we are continuously endeavouring to
make improvements in product quality. All the specifications stated in
this document are therefore subject to change without notice.
Our liability as the manufacturer may not be invoked in the following
cases:
4Failure to abide by the instructions on using the appliance.
4Faulty or insufficient maintenance of the appliance.
4Failure to abide by the instructions on installing the appliance.
1.3.2. Installer's liability
The installer is responsible for the installation and inital start up of the
appliance. The installer must respect the following instructions:
4Read and follow the instructions given in the manuals provided
with the appliance.
4Carry out installation in compliance with the prevailing legislation
and standards.
4Perform the initial start up and carry out any checks necessary.
4Explain the installation to the user.
4If a maintenance is necessary, warn the user of the obligation to
check the appliance and maintain it in good working order.
4Give all the instruction manuals to the user.
1.3.3. User's liability
To guarantee optimum operation of the appliance, the user must
respect the following instructions:
4Read and follow the instructions given in the manuals provided
with the appliance.
4Call on qualified professionals to carry out installation and initial
start up.
4Get your fitter to explain your installation to you.
4Have the required checks and services done.
4Keep the instruction manuals in good condition close to the
appliance.
This appliance is not intended to be used by persons (including
children) whose physcial, sensory or mental capacity is impaired or
persons with no experience or knowledge, unless they have the
benefit, through the intermediary of a person responsible for their
safety, of supervision or prior instructions regarding use of the
appliance. Care should be taken to ensure that children do not play
with the appliance.
1. Introduction BP 150...500
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1.4 Homologations
1.4.1. Certifications
This product complies to the requirements to the european directives
and following standards:
42006/95/EC Low Voltage Directive.
Reference Standard: EN 60.335.1.
42004/108/EC Electromagnetic Compatibility Directive.
Reference Standards: EN 50.081.1, EN 50.082.1, EN 55.014
1.4.2. Directive 97/23/EC
This product conforms to the requirements of european directive 97 /
23 / EC, article 3, paragraph 3, on pressure equipment.
1.4.3. Factory test
Before leaving the factory, each appliance is tested for the following:
4Water tightness
4Air tightness
4Electrical safety.
BP 150...500 1. Introduction
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2 Safety instructions and
recommendations
2.1 Safety instructions
CAUTION
Before any work, switch off the mains supply to the
appliance.
CAUTION
In order to limit the risk of being scalded, the installation of
a thermostatic mixing valve on the domestic hot water flow
piping is compulsory.
2.2 Recommendations
CAUTION
Do not neglect to service the appliance. Service the
appliance regularly to ensure that it operates correctly.
WARNING
Only qualified professionals are authorised to work on the
appliance and the instalation.
WARNING
Heating water and domestic water must not come into
contact with each other. Domestic water must not circulate
via the exchanger.
4To take advantage of the guarantee, no modifications must be
made to the appliance.
4To reduce heat losses as much as possible, insulate the pipes.
Casing components
Only remove the casing for maintenance and repair operations. Put
the casing back in place after maintenance and repair operations.
Instructions stickers
The instructions and warnings affixed to the appliance must never be
removed or covered and must remain legible during the entire lifespan
of the appliance. Immediately replace damaged or illegible
instructions and warning stickers.
2. Safety instructions and recommendations BP 150...500
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3 Technical description
3.1 General description
DHW calorifiers BP 150...500 can be connected to central heating
boilers used for heating domestic hot water.
Main parts:
4The tanks are made of high quality steel lined with food quality
standard enamel vitrified at 850°C, which protects the tank from
corrosion.
4The heat exchanger welded into the tank is made of smooth
tubing, the external surface of which, which is in contact with
domestic water, is enamelled.
4The appliance is highly insulated with CFC-free polyurethane
foam, which reduces thermal losses to a minimum. The insulating
material can be easily detached from the tank. This measure
facilitates the recycling of materials.
4The outside casing is made of painted steel sheeting.
4The tank is protected against corrosion by a magnesium anode
which should be checked every 2 years and replaced if need be.
The tanks with the greatest capacity (BP 300, BP 400, BP 500)
are fitted with 2 protection anodes.
3.2 Technical characteristics
3.2.1. Characteristics of the DHW calorifier
BP 150 BP 200 BP 300 BP 400 BP 500
Primary circuit (heating water)
Maximum operating temperature °C 90 90 90 90 90
Maximum operating pressure bar 10 10 10 10 10
Exchanger capacity l 5.7 8.0 11.2 14.9 21.1
Exchange surface m20.84 1.19 1.67 2.22 3.14
Secondary circuit (domestic water)
Maximum operating temperature °C 90 90 90 90 90
Maximum operating pressure bar 10 10 10 10 10
Water content l 150 200 300 400 500
Weight
Shipping weight - DHW tank package kg 88.5 107.5 155 238 290
Performances related to the boiler type
Power exchanged(1) kW 33 44 55 70 93
(1) Primary temperature: 80 °C - Domestic cold water inlet: 10 °C - Domestic hot water outlet: 45 °C - Primary flow rate: 3 m3/h
(2) Primary temperature: 80 °C - Domestic cold water inlet: 10 °C - Domestic hot water outlet: 40 °C - Domestic hot water storage: 40 °C
BP 150...500 3. Technical description
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BP 150 BP 200 BP 300 BP 400 BP 500
Flow per hour (∆T = 35 °C(1) l/h 810 1080 1350 1720 2290
Specific flow (∆T = 30°C) (10 minutes)(2) l/h 220 325 510 580 800
Maintenance consumption (ΔT=45K) kWh/24h 1.5 1.9 2.6 2.9 3.0
(1) Primary temperature: 80 °C - Domestic cold water inlet: 10 °C - Domestic hot water outlet: 45 °C - Primary flow rate: 3 m3/h
(2) Primary temperature: 80 °C - Domestic cold water inlet: 10 °C - Domestic hot water outlet: 40 °C - Domestic hot water storage: 40 °C
3.2.2. Specifications of the DHW sensor
Temperature in °C 10 20 25 30 40 50 60 70 80
Resistance in ohm 19691 12474 10000 8080 5372 3661 2536 1794 1290
3. Technical description BP 150...500
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