DeLaval ALPRO ID Champion User manual

DeLaval ALPRO ID Champion
Instruction Book
© DeLaval 2014. 85417601
2014-12-03, Version 5 Original instruction

EC Declaration of Conformity - DeLaval ALPRO ID Champion....................................................... 5
Safety precautions.............................................................................................................................. 7
nDeLaval ALPRO ID Champion
1 Warnings and cautions...................................................................................................... 7
2 FCC compliance statement............................................................................................... 8
General description............................................................................................................................. 9
nDeLaval ALPRO ID Champion
1 Very important issues regarding electronic ID.................................................................. 9
1.1 EU markets....................................................................................................... 9
1.2 North American market..................................................................................... 9
2 Introduction..................................................................................................................... 10
2.1 Transponders.................................................................................................. 10
2.2 Walk-by antennas........................................................................................... 10
2.3 Cow place antennas....................................................................................... 16
3 Parlour applications......................................................................................................... 19
4 Main parts....................................................................................................................... 19
Operator's maintenance.................................................................................................................... 20
nDeLaval ALPRO ID Champion
1 Daily maintenance........................................................................................................... 20
2 Yearly maintenance........................................................................................................ 20
Troubleshooting................................................................................................................................ 21
nDeLaval ALPRO ID Champion
1 Troubleshooting.............................................................................................................. 21
Disposal.............................................................................................................................................. 25
nDeLaval ALPRO ID Champion
1 Disposal and recycling information ............................................................................... 25
1.1 Disposal of packaging material....................................................................... 25
1.2 Disposal of electrical and electronic equipment with or without battery.......... 25
DeLaval ALPRO ID Champion
Table of contents
© DeLaval 2014.
2014-12-03, Version 5 3 (28) 85417601

DeLaval ALPRO ID Champion
Table of contents
© DeLaval 2014.
2014-12-03, Version 5 4 (28) 85417601

EC Declaration of Conformity
Name of product: DeLaval ALPRO ID Champion
Report No. 80005145
The product complies with requirements of the following directives:
Radio and Telecommunication Terminal Equipment Directive - 99/5/EEC
Electro magnetic compatibility directive - 2004/108/EC
Harmonised standards which have been used:
EN 61000-6-3:2007
EN 61000-6-2:2005
EN 55022:2006
ETSI EN 301 489-3 V1.4.1
ETSI EN 301 489-1 V1.8.1
ETSI EN 300 330-2 V1.3.1
Tumba 2013-02-28 Signed:
Name: Jan Ove Nilsson
Position: Vice President
Department: BA Capital Goods
Contact: Wiveca Sveen
P.O. Box 39
SE 147 21 TUMBA
Sweden
Name and address of manufacturer:
DeLaval International AB
P.O. Box 39
SE 147 21 TUMBA
Sweden
© DeLaval 2014.
2014-12-03, Version 5 5 (28) 85417601

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2014-12-03, Version 5 6 (28) 85417601

Safety precautions
DeLaval ALPRO ID Champion
1 Warnings and cautions
Admonishments are safety related warning mes-
sages.
Admonishments provide important information
that is intended to prevent incorrect or hazardous
use of equipment, machinery or software, and
support risk assessment.
The following list defines the different types used
in DeLaval documentation:
Danger: Refers to imminent and severe risk.
Failure to comply with instruction will result in
serious injury or death.
Warning: Refers to a potential but severe risk.
Failure to comply with instruction could result in
injury or death.
Caution: Refers to a limited risk. Failure to com-
ply with instruction could result in minor injury or
product damage.
Mandatory: Refers to an action or behaviour
which is essential to safe and successful use of
the equipment.
Prohibited: Refers to an action or behaviour
which is incompatible to safe and successful use
of the equipment.
Note! Is intended to draw attention to specific
points of importance in the text.
Warning!
Do not touch the indicated areas - as
they are charged and could give you
an electric shock.
Don't touch:
nHeat sinks
nConnector X20
Definitions of Admonishments
DeLaval ALPRO ID Champion
Safety precautions
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Caution!
Never clean the equipment with a
high pressure cleaner or any other
jet of water. The equipment is sensi-
tive and can be destroyed by the
high pressure.
Mandatory!
Disconnect the electrical supply
before removing shields, covers or
guards
2 FCC compliance statement
This device complies with part 15 of the FCC
(Federal Communications Commission) Rules.
Operation is subject to the following two condi-
tions:
nThis device may not cause harmful interfer-
ence.
nThis device must accept any interference
received, including interferences that may
cause undesired operation.
DeLaval ALPRO ID Champion
Safety precautions
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General description
DeLaval ALPRO ID Champion
1 Very important issues regarding
electronic ID
Identification of animals with ISO tags or B trans-
ponders are sensitive to noise. Noise in this case
is radio waves that interfere with the wave length
of the RF transponders. The transponders are
sending in the kHz range.
Variable speed drives (VSD) for electric motors
and electronic ballasts for florescent lights create
noise with a broad wavelength spectrum which
interferes with the reading capabilities of the RF
transponders.
Electric motors that may be driven by VSD can
be found on vacuum pumps, milk pumps, water
pumps, manure pumps, refrigeration pumps,
fans, voluntary milking systems (VMS), as well as
other products that require electric motors
Effects on ID can be very short reading distance
to the readers or transponders or can not be read
at all is the result of this kind of noise.
Acceptable ID performance may not be achieved
if the guidelines below are not followed:
1.1 EU markets
nAccording to EMC standards, filters on all
VSD units driving motors and shielded cables
between the VSD and motor is a demand.
1.2 North American market
nTo help reduce the risk of both noise and
stray voltage, we recommend installing
DeLaval SVF filters on all variable speed
drives, following recommendations in the
DeLaval installation manual, paying close
attention to wire type and conduit type.
nDeLaval SVF filters cannot be used in com-
bination with other filters, such as EMI, RFI,
other internal or external filters.
nFilters must be installed on all florescent
lights having electronic ballasts.
DeLaval ALPRO ID Champion
General description
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nNo electric wires with more than 30 V running
close to the ID readers. Separation distance
at least 1.5 meter and 2-3 meters is preferred.
nElectric fence type cow trainers must not be
used in the parlor and holding area.
2 Introduction
An advanced technical system used for cow iden-
tification requires three components:
nTransponders
nWalk-by antenna
nCow place antennas
2.1 Transponders
DeLaval multi ID system support cow identifica-
tion by means of B-transponder and ISO HDX
transponder.
Note! If no other considerations need to be
taken, United States Animal Identification Plan
(USAIP) and National Cattlemen’s Beef Associ-
ation (NCBA) are recommending left ear, as the
first hand choice, for ISO HDX transponder loca-
tion.
2.2 Walk-by antennas
The walk-by antenna is located in the entrance
gate. DeLaval multi ID system support four types
of walk-by portal antennas:
nBlue curtain (replaced by IRW from July
2014)
nMulti reader (replaced by IRW from July
2014)
nMini multi reader
nID reader walk by (IRW) (replacing Blue Cur-
tain and Multi reader from July 2014)
210205
Fig. 1: B-transponder carried on the neckband
210206
Fig. 2: ISO HDX transponder in the cow’s ear (left or
right)
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General description
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2.2.1 Blue curtain
The Blue curtain reader is intended to be used in
a milking parlour for identification of the cows as
they enter.
Note! The Blue curtain reader can only recognize
B-transponders.
3
1 2
210207
Fig. 3: Blue curtain
1: Antenna frame
2: Antenna electronic unit
3: Antenna curtain
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General description
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2.2.2 Multi reader
Caution!
Risk of damage, injury or electric
shock!
Never clean the equipment with a
high pressure cleaner or any other
jet of water. The equipment is sensi-
tive and can be destroyed by the
high pressure.
The Multi reader has the broadest application
area in relation to what type of transponder is
used. It can process the transponder information
from both the B-transponders and the ISO HDX
transponders.
A
B
C
225422
Fig. 4: Multi reader
A: Antenna panel
B: Galvanized steel stand
C: Electronic box
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General description
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2.2.3 Mini multi reader
Caution!
Risk of damage, injury or electric
shock!
Never clean the equipment with a
high pressure cleaner or any other
jet of water. The equipment is sensi-
tive and can be destroyed by the
high pressure.
The Mini multi reader can process information
only from the ISO HDX transponders.
(1)
(2)
(3)
210210
Fig. 5: Mini multi reader
1: Plastic front sheet with an encapsulated multi
conductor
2: Galvanized steel stand maintaining strength and
shielding
3: External box containing electronic circuits
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General description
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2.2.4 ID reader walk by (IRW)
2.2.4.1 Introduction
DeLaval ID reader walk by IRW is used to identify
cows with B-transponders or ISO HDX trans-
ponders.
E
B
D
A
C
232466
Fig. 6: IRW overview
A: Antenna panel
B: Support brackets with lifting eyes
C: Photocell (can be installed on the left or right)
D: Galvanized steel stand
E: Electronic box
A B C D
232477
Fig. 7: LEDs of the IRW electronic box
A ("FDX"): Red light during power up of the IRW
B ("HDX"): Red light when an HDX transponder
is read
C ("B"): Red light when a B transponder is
read
D ("Charge"): Flashing red when sending informa-
tion
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General description
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2.2.5 IRW function
6:3:8 Multi Reader
The IRW can read B-transponders and ISO
transponders. It can not read both B and ISO at
the same time.
nWorking Mode
– Reduced Number: reads B-transponders
– HDX Numbers: reads ISO transponders
nID Synchronization Mode
– ALCOM Sync: The processor will syn-
chronize all units connected to the pro-
cessor
– Wire Sync: One reader synchronizes all
IRWs connected to the IRW that is the
master in the system, connected with a
wire between the units. This option can
be used when more than one processor
is used
nCharge Frequency
– 131 KhZ: for B-transponders
– 134 kHz: for ISO transponders
nID Switch Cycle
– 10 S: for B-transponders
– 5 S: for ISO transponders
10
10
RED
131
210209
Fig. 8
DeLaval ALPRO ID Champion
General description
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2.3 Cow place antennas
2.3.1 Multi rod reader
The cow place antenna, the Multi rod reader, is
located inside the parlour.
The Multi rod reader is an electronic unit that is
used to identify animals wearing ear tags, ISO
half duplex (HDX).
This type of identification is used in feeding and
parlour applications where an animal’s identity
determines the action that should be carried out
by the system.
When an ear tag ISO HDX is within the scanning
area of the reader, the reader will send the scan-
ned data to a receiving unit, for example a station
controller. The data is processed by the receiving
unit and the programmed action follows.
See Ä Chapter 2.3.3 "ID information process-
ing" on page 16 for the function of the cow place
antennas in a DeLaval Multi ID system.
2.3.2 Positioning of readers
nISO transponders: Position the readers in the
high position as described
nB-transponders: Position the readers as low
as possible, but avoid positioning the bracket
so low that it sticks out, causing injuries to the
cow
2.3.3 ID information processing
When a cow is identified by the IRW, her trans-
ponder number is compared with her cow num-
ber, kept in the memory.
All transponder numbers are stored in a buffer as
an array. From the buffer the processor send out
the cow numbers to the MPCs according to the
order in which they were identified.
2.3.3.1 Function of rod reader on the first place
Sometimes the entrance gate opens and the
information (regarding ID numbers made by the
IRW) is erased from the buffer. For this purpose,
DeLaval offers the solution "Identification and
0
3
8
6
1
7
0
1
0
3
8
6
1
7
0
1
210211
Fig. 9
DeLaval ALPRO ID Champion
General description
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Correction", giving the second chance to identify
the first cow in the batch, with help of the rod
reader, positioned on the first place (FPR= First
place reader).
Note! The rod reader must be installed in a place
where 100% accuracy can be ensured about
which cow is rated as the "first" cow.
3
1
2
4
210212
Fig. 10: Rod reader on the first place
1: Entrance
2: IRW
3: FPR
4: Exit
2.3.3.2 Function of rod reader on the last place
The accuracy of readings can be improved with
the rod reader located on the last place (LPR =
last place reader). This solution is known as ID
verification.
With the first cow identified by the IRW or by the
FPR, the ID verification of the entire batch (row
or gang of cows), can be completed due to the
way the information is handled by the software.
The batch is represented in the software as an
array containing ID numbers. In this array the
FPR is considered to be equivalent with
"START reading", while the LPR is considered to
be "STOP reading". All other readings will be sor-
ted in-between these two determinations.
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General description
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LPR1 FPR1LPR2
GANG 2 GANG 1
5
7
6
210213
Fig. 11: Rod reader on the last place
5: IRW
6: Exit
7 : Entrance
2.3.3.3 Function of rod reader for in-place ID
The accuracy of readings can be improved even
more with in-place ID. This means that a multi rod
reader is located on each cow place. Each cow
is specifically identified on each place. This sol-
ution makes the IRW redundant.
2.3.3.4 Function of rod reader for in place ID Parallel
parlours
When the entrance gate opens, the readers on
the first and third stall are activated. When the
first reader has read a transponder, the second
and the fourth readers are activated. When the
second cow is identified, the third and the fifty
readers are activated and the first cow is verified
and so on. When a cow is verified the reader is
turned off.
If there is a cow without transponder or missed,
the MPC will show ------.
A cow can be identified by more than one reader
and then the ALPRO logic finds out where she is.
When the exit gate or gang fronts are opened, the
milk weight is confirmed to the processor. When
the first cow in the next batch of cows is identified,
the milk meters are reset and the old cow num-
bers disappears.
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General description
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3 Parlour applications
The DeLaval multi ID system is applicable for
both parallel and herringbone parlours. The ID
components are the same for all applications.
4 Main parts
E
A
BC
F
D
210222
Fig. 12
A: Arch
B: Entrance gate
C: Column
D: Milk bottle
E: Intermediate milk bottle and blocker
F: Neck rail
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General description
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Operator's maintenance
DeLaval ALPRO ID Champion
1 Daily maintenance
The IRW antenna should be kept clean using
only water.
Check that the photocell is clean and correctly
directed.
Check that the cable routings from the reader to
the MPC are intact. Correct if necessary.
2 Yearly maintenance
Check that all screws and bolts are tightened.
DeLaval ALPRO ID Champion
Operator's maintenance
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