Krone Comprima F 125 User manual

Original operating instructions
Round baler
Comprima F 125 (XC)
Comprima F 155 (XC)
Comprima V 150 (XC)
Comprima V 180 (XC)
Comprima V 210 (XC)
(from serial no.: 911 095)
Order no.: 150 000 126 08 en
25.11.2014

Foreword
2
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: KRONE Round Baler
Type / Types: Comprima F 125 / Comprima F 125 XC
Comprima F 155 / Comprima F 155 XC
Comprima V 150 / Comprima V 150 XC
Comprima V 180 / Comprima V 180 XC
Comprima V 210 / Comprima V 210 XC
to which this declaration refers is in compliance with the relevant provisions of
EG-directive 2006/42/EG (machines) and EG directive 2004/108/EG (EMV)
.
The signing managing director is authorised to compile the technical documents.
Spelle, 01.12.2012
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of Manufacture: Machine No.:
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Foreword
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1 Foreword
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Dear Customer!
By purchasing the round baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the round baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the round baler.
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Note
In the operating instructions which follow, the round baler will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Table of Contents
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2 Table of Contents
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1Foreword.................................................................................................................................................3
2Table of Contents...................................................................................................................................4
3Introduction...........................................................................................................................................12
3.1Purpose of Use.................................................................................................................................12
3.1.1Contact......................................................................................................................................12
3.2Identification Plate............................................................................................................................13
3.3Information Required for Questions and Orders..............................................................................13
3.4Intended use.....................................................................................................................................14
3.5Technical data..................................................................................................................................15
3.5.1Technical Data Comprima F 125/ Comprima F 125 XC...........................................................15
3.5.2Technical Data Comprima F 155/ Comprima F 155 XC...........................................................16
3.5.3Technical Data Comprima V 150/ Comprima V 150 XC...........................................................17
3.5.4Technical Data Comprima V 180/ Comprima V 180 XC...........................................................18
3.5.5Technical Data Comprima V 210/ Comprima V 210 XC...........................................................19
4Safety.....................................................................................................................................................20
4.1Identifying Symbols in the Operating Instructions............................................................................20
4.2Identification of the hazard warnings................................................................................................20
4.3Basic safety instructions...................................................................................................................21
4.3.1Personnel Qualification and Training........................................................................................21
4.3.2Dangers in Case of Non-compliance with the Safety Instructions............................................21
4.3.3Safety-conscious work practices...............................................................................................21
4.4Safety Instructions and Accident Prevention Regulations ...............................................................22
4.5Hitched Implements..........................................................................................................................23
4.6PTO operation..................................................................................................................................24
4.7Hydraulic system..............................................................................................................................25
4.8Tyres ................................................................................................................................................25
4.9Maintenance.....................................................................................................................................26
4.10Working in the vicinity of power transmission lines..........................................................................26
4.11Unauthorised Conversion/Modification and Spare Parts Production...............................................27
4.12Inadmissible Modes of Operation.....................................................................................................27
4.13Safety Instructions on the Machine..................................................................................................27
4.14Position of the Adhesive Safety Stickers on the Machine................................................................28
4.14.1Re-Ordering the Adhesive Safety and Information Labels .......................................................32
4.14.2Affixing the Adhesive Safety and Information Labels ...............................................................32
4.15Safety routines .................................................................................................................................33
4.15.1Stopping and securing the machine..........................................................................................33
4.15.2Supporting lifted machine and machine parts securely............................................................33
4.15.3Coupling the machine safely.....................................................................................................34
4.15.4Uncoupling the machine safely.................................................................................................34
4.15.5Preparing the machine for repair, maintenance and adjustment work.....................................35
4.15.6Starting the machine safely.......................................................................................................35
4.15.7Safety Equipment......................................................................................................................36
4.15.8Parking brake............................................................................................................................36
4.15.9Attaching the safety cable.........................................................................................................37
4.15.10Parking Support ........................................................................................................................38
4.15.11Lowering the Parking Support...................................................................................................38

Table of Contents
5
4.15.12Wheel chocks............................................................................................................................39
4.15.13Secure the machine against the possibility of rolling back. ......................................................39
4.15.14Stop Points................................................................................................................................40
4.15.15Lifting Eyes................................................................................................................................40
4.15.16Lifting.........................................................................................................................................40
4.15.17Shut-off valve for tailgate..........................................................................................................41
4.15.18Step for working on the linkage.................................................................................................42
5Commissioning.....................................................................................................................................43
5.1Before initial start-up ........................................................................................................................43
5.2Removing the transport holding down tensioning device.................................................................48
5.3Assembling the bale ejector.............................................................................................................50
5.4Adjusting the drawbar height............................................................................................................56
5.5PTO shaft.........................................................................................................................................58
5.5.1Length adjustment.....................................................................................................................58
5.5.2Mounting the PTO shaft on the machine side...........................................................................59
5.5.3Attaching the guard cup for universal shaft ..............................................................................62
5.6Hose holder assembly......................................................................................................................63
5.6.1Net brake...................................................................................................................................64
5.7Installation of Lighting System .........................................................................................................64
6KRONE operation terminal Alpha.......................................................................................................65
6.1KRONE Operation Terminal Alpha ..................................................................................................65
6.1.1General Description ..................................................................................................................65
6.1.2Mounting the Control Unit.........................................................................................................66
6.1.3Control Unit...............................................................................................................................67
6.1.4Operational Readiness .............................................................................................................68
6.1.4.1Adjusting the Net Wrappings.............................................................................................69
6.1.5Baling Pressure Setting (Comprima F125 / F155 Medium) or Bale Diameter (Comprima V
150 / V 180)...............................................................................................................................................70
6.1.5.1Operation of Tying (Manual Mode)....................................................................................71
6.1.5.2Operation of Tying (Automatic Mode)................................................................................72
6.1.6Settings and Diagnostics ..........................................................................................................73
6.1.6.1Adjusting the Automatic Blocking Time .............................................................................73
6.1.6.2Adjusting the Engine Position (Net)...................................................................................73
6.1.6.3Adjusting the Feed Position...............................................................................................74
6.1.6.4Adjusting the Cut-off Position ............................................................................................74
6.1.6.5Approaching Tying Position...............................................................................................74
6.1.7Sensor Test Digital....................................................................................................................76
6.1.8Sensor Test Analogue ..............................................................................................................77
6.1.9Displays “Version Number”.......................................................................................................78
6.1.10Acoustic and Visual Signals and their Meaning........................................................................78
7KRONE operation terminal Beta.........................................................................................................80
7.1Attachment of control unit ................................................................................................................81
7.1.1Electrical power supply .............................................................................................................81
7.2Description of the keys.....................................................................................................................82
7.3Operational Readiness.....................................................................................................................83
7.4Basic Screen....................................................................................................................................84
7.4.1Functions of Keys 1 - 3 .............................................................................................................84
7.5Selecting manual or automatic mode...............................................................................................85
7.5.1Selecting Pick-up or Blade Base...............................................................................................85