DENTSPLY inLab MC X5 User manual

New as of:
Operating Instructions
10.2017
inLab MC X5
English
=
Operating Instruct ions

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Dear Customer, Dentsply Sirona
Operating Instructions inLab MC X5
Dear Customer,
Thank you for your purchase of this inLab MC X5® unit from Dentsply
Sirona.
This device enables you to produce dental restorations, e.g. from ceramic
material with a natural appearance (CEramic REConstruction).
Improper use and handling can create hazards and cause damage.
Please therefore read and follow these operating instructions carefully.
Always keep them within easy reach.
Also pay attention to the safety instructions to prevent personal injury and
material damage.
Your
inLab MC X5 team

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Dentsply Sirona Table of contents
Operating Instructions inLab MC X5
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Table of contents
1General data............................................................................................................ 7
1.1 Contact information ...................................................................................... 7
1.2 General conventions and structure of the document.................................... 7
1.2.1 Structure of the document............................................................... 7
1.2.1.1 Identification of the danger levels..................................... 7
1.2.1.2 Formats and symbols used .............................................. 8
1.2.2 Notes to the repository .................................................................... 8
1.3 Scope of these Operating Instructions ......................................................... 8
1.4 Warranty and liability.................................................................................... 8
1.5 Legend ......................................................................................................... 9
2General information on the device........................................................................... 11
2.1 Standards/ approvals/ certifications ............................................................. 11
2.2 Intended use................................................................................................. 12
2.3 Scope of supply............................................................................................ 12
2.4 Technical description (component and interfaces)....................................... 13
2.4.1 Major components........................................................................... 13
2.4.1.1 Front view......................................................................... 13
2.4.1.2 Connections...................................................................... 14
2.4.1.3 Processing chamber......................................................... 16
2.4.2 Standard accessories...................................................................... 17
2.5 Technical data.............................................................................................. 18
3Safety information.................................................................................................... 19
3.1 Basic safety information ............................................................................... 19
3.1.1 Prerequisites ................................................................................... 19
3.1.2 Maintenance and repair................................................................... 19
3.1.3 Modifications to the product ............................................................ 19
3.1.4 Accessories ..................................................................................... 20
3.1.5 In case of damage........................................................................... 20
3.2 Electromagnetic compatibility....................................................................... 20
3.2.1 Electromagnetic emission ............................................................... 20
3.2.2 Interference immunity...................................................................... 21
3.2.3 Working clearances......................................................................... 23
3.3 Electrostatic charge...................................................................................... 24
3.3.1 ESD protective measures................................................................ 24
3.3.2 About the physics of electrostatic charges...................................... 24
3.4 Connecting the unit ...................................................................................... 26

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Operating Instructions inLab MC X5
3.5 Connection of external equipment ................................................................ 26
3.6 Ventilation slots ............................................................................................. 26
3.7 Opening the processing chamber door ......................................................... 26
4Transportation and installation ................................................................................. 27
4.1 Transport and unpacking .............................................................................. 27
4.2 Disposal of packaging materials ................................................................... 27
4.3 Installation conditions.................................................................................... 28
4.3.1 Installation site requirements ........................................................... 28
4.3.2 Suction requirements ....................................................................... 28
4.3.3 Filter regulator/ compressed air supply requirements ...................... 28
4.4 Connecting the suction device ...................................................................... 29
4.5 Connecting the coolant tank.......................................................................... 30
4.6 Connecting the filter regulator ....................................................................... 32
4.7 Connecting the PC/interfaces ....................................................................... 33
4.8 Repacking ..................................................................................................... 33
4.9 Storage.......................................................................................................... 33
5Commissioning......................................................................................................... 34
5.1 Putting the inLab 4 PC into operation ........................................................... 34
5.1.1 Startup prerequisites ........................................................................ 34
5.1.1.1 Required accessories........................................................ 34
5.1.1.2 Making connections........................................................... 36
5.1.2 Safety ............................................................................................... 37
5.1.3 Installing the software ...................................................................... 38
5.2 Putting the unit into operation ....................................................................... 39
5.2.1 Connecting the unit to the power supply .......................................... 39
5.2.2 Checking the compressed air........................................................... 39
5.2.3 Functional elements ......................................................................... 39
5.2.3.1 Button assignment............................................................. 39
5.2.3.2 Color status of the buttons and the processing chamber .. 40
5.2.4 Removing the transport safety device and putting the processing
chamber into operation
41
5.2.5 Filling the coolant tank (for material classes PMMA/wax, composite
and grinding materials)
42
5.2.6 Switching the unit ON and OFF ....................................................... 44
5.2.7 Installing and configuring the unit..................................................... 45
5.2.7.1 Installing the unit ............................................................... 45
5.2.7.2 Configuring the device....................................................... 46
6Operation.................................................................................................................. 52

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Dentsply Sirona Table of contents
Operating Instructions inLab MC X5
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6.1 Referencing run............................................................................................ 52
6.2 Machining processes.................................................................................... 53
6.2.1 Process types.................................................................................. 53
6.2.1.1 Grinding............................................................................ 54
6.2.1.2 Milling ............................................................................... 55
6.2.1.3 Wet processing................................................................. 56
6.2.1.4 Dry processing.................................................................. 56
6.2.2 Tool magazine................................................................................. 57
6.2.2.1 Available tools .................................................................. 60
6.2.3 Equipping the multi-block holder ..................................................... 61
6.2.4 Loading with the workpiece (round blank)....................................... 63
6.2.5 Loading with the multi-block holder................................................. 66
6.2.6 Process start ................................................................................... 69
7Maintenance and cleaning....................................................................................... 70
7.1 Care, cleaning agents, and disinfectants ..................................................... 70
7.2 Maintenance intervals .................................................................................. 71
7.3 Cleaning surfaces......................................................................................... 72
7.3.1 Disinfecting...................................................................................... 72
7.3.2 Protection against medicaments ..................................................... 72
7.3.3 Cleaning .......................................................................................... 72
7.4 Maintenance for the tool mandrel................................................................. 73
7.4.1 Service kit........................................................................................ 74
7.4.2 Cleaning and maintenance of the collet chuck / collet chuck change 74
7.4.3 During longer downtimes................................................................. 76
7.4.4 Tool has broken or not been stored ................................................ 77
7.5 Suction system............................................................................................. 78
7.5.1 Suction bellows ............................................................................... 78
7.5.2 Mandrel suction............................................................................... 78
7.5.3 Processing chamber screen............................................................ 79
7.6 Filter regulator .............................................................................................. 79
7.7 Coolant system............................................................................................. 80
7.7.1 Coolant nozzles............................................................................... 80
7.7.2 Changing the tank filter ................................................................... 81
7.7.3 Replace the coolant when using DENTATEC (for material classes
PMMA/wax, composite and grinding materials)
82
7.7.3.1 Preventing odors .............................................................. 82
7.7.3.2 Complete a coolant change.............................................. 83
7.8 Procedure for processing sintering metal..................................................... 85
7.8.1 Important information ...................................................................... 85
7.8.2 Before processing sintering metal materials ................................... 86
7.8.3 After processing sintering metal materials ...................................... 86

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Operating Instructions inLab MC X5
7.8.4 Cleaning the coolant tank................................................................. 87
7.8.4.1 Emptying the cooling tank ................................................. 87
7.8.4.2 Rinsing and emptying the water tank ................................ 87
7.8.5 Filling the coolant tank ..................................................................... 88
7.9 Procedure when processing Medentika-PreFace® abutment semi-finished
products made of titanium
89
7.9.1 Important information ....................................................................... 89
7.9.2 Before processing titanium workpieces............................................ 90
7.9.2.1 Filling and connecting the coolant tank ............................. 90
7.9.2.2 Equipping the workpiece holder for Medentika-PreFace®
semi-finished products
92
7.9.2.3 Loading inLab MC X5 with Medentika PreFace® holders. 93
7.9.3 After processing / before changing to processing another material . 97
7.9.3.1 Retrofitting the machine .................................................... 97
7.9.3.2 Cleaning the drain sieve.................................................... 99
7.9.3.3 Change the coolant ........................................................... 100
7.10 Replacing the main fuse................................................................................ 102
7.11 Error messages and measures ..................................................................... 103
7.12 Consumables: ............................................................................................... 104
8Dismantling and disposal ......................................................................................... 106
8.1 Dismantling and reinstallation ....................................................................... 106
8.2 Disposal ........................................................................................................ 106
Index......................................................................................................................... 107

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Dentsply Sirona 1General data
Operating Instructions inLab MC X5 1.1Contact information
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1General data
1.1 Contact information
Customer service center For technical questions, use the contact form on the internet at the
following address:
http://srvcontact.sirona.com
Manufacturer's address
Sirona Dental Systems GmbH
Fabrikstrasse 31
64625 Bensheim
Germany
Tel.: [phone]
Fax: [phone]
e-Mail: [email protected]
www.dentsplysirona.com
1.2 General conventions and structure of the
document
1.2.1 Structure of the document
1.2.1.1 Identification of the danger levels
To prevent personal injury and material damage, please observe the
warning and safety information provided in these operating instructions.
Such information is highlighted as follows:
Tip: Information for simplifying work.
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily injury
or death.
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTICE
A possibly harmful situation which could lead to damage of the product
or an object in its environment.
IMPORTANT
Application instructions and other important information.

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1General data Dentsply Sirona
1.3Scope of these Operating Instructions Operating Instructions inLab MC X5
1.2.1.2 Formats and symbols used
The formats and symbols used in this document have the following
meaning:
1.2.2 Notes to the repository
It is mandatory to keep this operating manual in an easily accessible
place for the purpose of later reference. In the event of a sale or transfer
of the device to another user, make sure that the device is supplied along
with the operating manual, so that the new owner can get acquainted with
the operation and the appropriate precautions and warnings
1.3 Scope of these Operating Instructions
Equipment options This document describes the full version of your system. It may therefore
cover components that are not included in the system you purchased.
1.4 Warranty and liability
Maintenance In the interest of the safety and health of patients, users or third parties,
it is necessary that maintenance work is carried out at fixed time intervals
to ensure the operational safety and reliability of your product.
The operator must ensure the implementation of the maintenance work.
As a manufacturer of electro-medical equipment, we can consider
ourselves responsible for the safety characteristics of the device only if
maintenance and repairs are carried out only by us or by companies
authorized explicitly by us for this purpose and if components are
replaced with original spare parts in case of failure.
Exclusion of liability If the operator does not meet the obligation to carry out such maintenance
or fault messages are ignored, Sirona Dental Systems or its authorized
dealer does not assume any liability for damage caused.
Prerequisite
1. First action step
2. Second action step
or
➢ Alternative action
Result
➢Individual action step
Prompts you to do something.
See “Formats and symbols
used [ → 8]”
Identifies a reference to another text
passage and specifies its page
number.
● List Designates a list.
“Command / menu item” Indicates commands, menu items or
quotations.

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Dentsply Sirona 1General data
Operating Instructions inLab MC X5 1.5Legend
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1.5 Legend
Accompanying documents
This symbol can be found on the rating plate on the unit.
Meaning: Observe the Operating Instructions when operating the unit.
This symbol can be found on the rating plate on the unit.
Meaning: The accompanying documents are available on the Sirona
homepage.
Electrostatic discharge (ESD)
Connector pins or sockets bearing ESD warning labels must not be
touched or interconnected without ESD protective measures. See also
"Electrostatic charge [ → 24]" and "Electromagnetic compatibility [ → 20]".
Disconnection of the power supply
during maintenance work
If the device-sided electronics box must be opened during maintenance
work, this may be done only after disconnection of the power supply to
the device.
General danger notice
Year of manufacture
Product disposal symbol (see "Disposal [ → 106]").
Observe the Operating Instructions.

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1General data Dentsply Sirona
1.5Legend Operating Instructions inLab MC X5
Symbols on the packaging
Take note of the following symbols on the packaging:
Top
Protect from moisture
Fragile; handle with care
Do not stack
Temperature during storage and transport
-40
+70
Relative humidity during storage and transport
95
10
Air pressure during storage and transport
1060
500

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Dentsply Sirona 2General information on the device
Operating Instructions inLab MC X5 2.1Standards/ approvals/ certifications
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2General information on the device
2.1 Standards/ approvals/ certifications
CE mark
This product bears the CE mark in accordance with the provisions of
Council Directive 2006/42/EC (machinery directive). As such, the
following standards apply: DIN EN ISO 12100:2011-03, DIN EN 61010-
1:2011-07 and DIN EN 61326-1:2013-07.
Examples of CE mark for connected products:
● EN 60601-1:2006 based on IEC 60601-1:2005
● EN 60950-1:2006 based on IEC 60950-1:2005
● UL 60950 second edition 2010
CAUTION
CE mark for connected products
Further products which are connected to this unit must also bear the CE
mark. These products must be tested according to the applicable
standards.

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2General information on the device Dentsply Sirona
2.2Intended use Operating Instructions inLab MC X5
2.2 Intended use
The device creates computer-supported dentures using a milling or
grinding process for work pieces or dental work from blanks in block or
disc form.
Depending on the materials to be used, the process occurs in wet or dry
operation.
This unit must not be used for any other purpose. If the unit is used for
any purpose other than the one mentioned above, it may be damaged.
Intended use also includes compliance with these Operating Instructions
and the relevant maintenance instructions.
For the USA only
CAUTION: Federal law (USA) restricts sale of this device to or on the
order of a physician, dentist, or licensed practitioner.
Dry processing
Dry processing is only permitted in conjunction with suction. We
recommend the Sirona suction (230V: REF 6385129, 120V: REF
6485929). If you wish to use another type of suction, please observe the
specific requirement information, (see "Suction requirements [ → 28]”).
2.3 Scope of supply
The detailed scope of supply is specified in the document "Checklist".
CAUTION
Follow the instructions
If the instructions for operating the unit described in this document are
not observed, the intended protection of the user may be impaired.
CAUTION
The device may only be operated with a proper cover.
CAUTION
In the event of dry processing without suction, dust can be created from
the materials being processed. Breathing in this dust can have
associated health risks. As such, observe the information and
requirements of the suction.
NOTICE
Before using dry processing, verify the functioning, correct connection
and the tightness of the connections. All available suction openings
must be available.

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Dentsply Sirona 2General information on the device
Operating Instructions inLab MC X5 2.4Technical description (component and interfaces)
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2.4 Technical description (component and interfaces)
2.4.1 Major components
2.4.1.1 Front view
A Processing chamber door D Door unlocking button
B ON/OFF button E Processing chamber
C Process start/ interrupt
button
F High-frequency mandrel
A
C
B
D
F
E

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2General information on the device Dentsply Sirona
2.4Technical description (component and interfaces) Operating Instructions inLab MC X5
2.4.1.2 Connections
A Coolant drainage
connection
D Communications interface for
suction
B Connection for suction E Coolant inlet connection
C Filter regulator
B
C
D
E
A

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Dentsply Sirona 2General information on the device
Operating Instructions inLab MC X5 2.4Technical description (component and interfaces)
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A Service interface F Compressed air quick-connect
coupling
B USB 2.0/3.0 G "Ethernet (RJ45)" connection
for LAN
C USB 5V OUT H Mains connection
AC 100V ... 240V
D Service interface I Device main switch ON/OFF
E Communications interface
for suction
J Fuses F1/F2
T3.15A 500V
A
B
C
D
E
F
I
H
J
G

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2General information on the device Dentsply Sirona
2.4Technical description (component and interfaces) Operating Instructions inLab MC X5
2.4.1.3 Processing chamber
A Workpiece holder D Tool magazine
B Dummy tool E Processing chamber screen
C Tool sensor
ABC
D
E

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Dentsply Sirona 2General information on the device
Operating Instructions inLab MC X5 2.4Technical description (component and interfaces)
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2.4.2 Standard accessories
● Power supply cable
● Filter regulator including screws
● Compressed air pipe, 3m
● Compressed air pipe opaque blue, 0.75m
● Compressed air quick-connect coupling (NW7.2 and NW5)
● Suction bend DN 40 for suction
● Suction hose mandrel suction
● Suction bellow (2 pieces per packet)
● Coolant tank assembly
● Screen insert for processing chamber
● Screen insert for plastics processing
● Maintenance kit for the HF-mandrel
● Torque wrench workpiece clamping (round/multi-block holder)
● Torque wrench chuck
● Clamping ring workpiece clamping (round/multi-block holder)
● Block holder 6x including positions for + 45/90°
● Starter set tools (Bur ZrO2 2.5/1.0/0.5mm; Diamond 2.2/1.4/1.2;
PMMA 2.5/1.0/0.5)
● Tool magazine (2x)
● Color scheme kit for change magazine
● Sponge for door insert (2x)
● Foam insert accessories tray
● Auxiliary tool for removing tools from the tool magazine
● inLab CAM Software DVD including license voucher
● License stick
● Crossed LAN cable
● Technical Documents
Optional accessories
● inLab 4 PC
● Monitor
● 230 V suction device
● 120 V suction device
● inLab software DVD including inLab software license voucher
● LAN switch including LAN cable (2 m)

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2General information on the device Dentsply Sirona
2.5Technical data Operating Instructions inLab MC X5
2.5 Technical data
Type designation inLab MC X5
Rated line voltage AC 100V ... 240V
Rated power frequency 50/60 Hz
Nominal current 2.0A
Nominal power output 200VA
Permissible line voltage
fluctuations
±10% of nominal voltage
Compressed air connection At least 7.0bar / 0.7MPa / 102psi
upstream of filter regulator input
Filter regulator setting
6.5 - 7.0bar
Compressed air consumption At least 50 l/min (1.8cfm)
Briefly up to 100 l/min (3.6cfm)
Recommended for dry operations:
At least 80 l/min (2.8cfm)
Type of protection against electric
shock
Class I device
Degree of protection against
ingress of water
Usual device (without protection
against ingress of water), IP 20
Overvoltage category II
Shock stress 1J (IK06) on door glass,
5J (IK08) on remaining device
The impact strength on the door
glass was tested with a pendulum
blow test from a vertical falling
height of 400 mm.
Ambient conditions For indoor use
Pollution degree 2
Air pressure: 700 hPa – 1060 hPa
Operating height: ≤ 3000 m above
sea level
Temperature range +5°C up to +40°C
(+41°F - 104°F)
Humidity range 80% rel. up to 31°C (88°F)
decreasing to
50% rel. up to 40°C (104°F)
Operating mode Continuous operation
Dimensions W x H x D
in mm
in inches
629 x 795 x 575
24 ¾ x 31 ⅜ x 22 ⅝
Approx. weight 87kg (191.8lbs)

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Dentsply Sirona 3Safety information
Operating Instructions inLab MC X5 3.1Basic safety information
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3Safety information
3.1 Basic safety information
3.1.1 Prerequisites
3.1.2 Maintenance and repair
As manufacturers of dental instruments and laboratory equipment, we
can assume responsibility for the safety properties of the unit only if the
following points are observed:
● The maintenance and repair of this unit may be performed only by
Dentsply Sirona or by agencies authorized by Dentsply Sirona.
● Components which have failed and influence the safety of the unit
must be replaced with original (OEM) spare parts.
Please request a certificate whenever you have such work performed. It
should include:
● The type and scope of work.
● Any changes made in the rated parameters or working range.
● Date, name of company and signature.
3.1.3 Modifications to the product
Modifications to this product which may affect the safety of the operator,
patients or third parties are prohibited by law!
NOTICE
Important information on building installation
The building installation must be performed by a qualified expert in
compliance with the national regulations. DIN VDE 0100-710 applies in
Germany.
NOTICE
Restrictions regarding installation site
The system is not intended for operation in areas subject to explosion
hazards.
NOTICE
Do not damage the unit!
The unit can be damaged if opened improperly.
It is expressly prohibited to open the unit with tools!

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3Safety information Dentsply Sirona
3.2Electromagnetic compatibility Operating Instructions inLab MC X5
3.1.4 Accessories
In order to ensure product safety, this device may be operated only with
original Dentsply Sirona accessories or third-party accessories expressly
approved by Dentsply Sirona. In particular, only the power cable also
supplied or the corresponding original spare part may be used with the
unit. The user is responsible for any damage resulting from the use of
non-approved accessories.
3.1.5 In case of damage
In case of noticeable malfunctions or damage, stop using the instrument
immediately and notify your authorized dealer or the manufacturer.
3.2 Electromagnetic compatibility
3.2.1 Electromagnetic emission
The UNIT is intended for operation in the electromagnetic environment
specified below.
The customer or user of the UNIT should make sure that it is used in such
an environment.
Emission measurement Conformity Electromagnetic environment - guidelines
RF emissions according to CISPR 11 Group 1 The UNIT uses RF energy only for its internal
function. Therefore, its RF emissions are very low
and are not likely to cause any interference in
nearby electronic equipment.
RF emissions according to CISPR 11 Class B The UNIT is intended for use in all facilities,
including residential areas and in any facilities
connected directly to a public power supply
providing electricity to buildings used for residential
purposes.
Harmonics
according to IEC 61000-3-2
Class A
Voltage fluctuations / flicker according
to IEC 61000-3-3
coincides