Desoutter C Series User manual

Part no 441473
Issue no 11
Date 11/2016
Page 1 / 64
www.desouttertools.com
AFD205 / AFD215
WARNING
To reduce the risk of injury, before using or servicing tool, read and understand the
following information as well as separately provided safety instructions
(Item number: 354343).

18
AVERTISSEMENT
Avant toute utilisation ou intervention sur l’outil, veillez à ce que les informations
suivantes ainsi que les instructions fournies dans le guide de sécurité
(Code article : 354343) aient été lues, comprises et respectées.

22
ADVERTENCIA
Antes de utilizar la herramienta o intervenir sobre ella, asegúrense de que la
información que gura a continuación, así como las instrucciones que aparecen en la
guía de seguridad (Código artículo: 354343) han sido leídas, entendidas y respetadas.

26
WARNUNG
Werkzeuge erst benutzen, wenn die nachstehenden Hinweise und die Regeln des
Sicherheitsleitfaden (Artikel-Nr. 354343) gelesen und verstanden wurden.

30
AVVISO
Prima di qualsiasi utilizzazione o intervento sull’attrezzo, vericate che le
informazioni che seguono e le istruzioni contenute nella guida di sicurezza
(Codice articolo: 354343) siano state lette, comprese e rispettate.

34
AVISO
Antes de utilizar ou intervir na ferramenta, leia atentamente e respeite as
informações seguintes assim como as instruções fornecidas no manual de
segurança (Código artigo: 354343).

38
VAROITUS
Lue huolellisesti seuraavat ohjeet samoin kuin turvallisuusohjeet
(Tuotekoodi : 354343) ennen työkalun käyttöönottoa.

42
Model Part number Series
AFD205-650 2051480054 C
AFD205-1000 2051480014 C
AFD205-2700 2051480034 C
AFD205-4350 2051480044 C
AFD205-10000 2051480004 C
AFD205-18700 2051480024 C
AFD215-650 2051480114 C
AFD215-1000 2051480074 C
AFD215-2700 2051480094 C
AFD215-4350 2051480104 C
AFD215-10000 2051480064 C
AFD215-18700 2051480084 C

441473
Issue no : 11
Series : C
11/20162 / 64
VARNING
Läs noga igenom dessa säkerhetsinstruktioner liksom anvisningarna i
säkerhetsguiden (Artikelkod: 354343) innan du börjar använda verktyget.

45
ADVARSEL
Før enhver bruk eller reparasjon av verktøyet skal de følgende instruksjonene og
forskriftene i sikkerhetsheftet (artikkelnummer: 354343) leses nøye.

48
VARELSE
Læs omhyggeligt, forstå og overhold disse instruktioner samt sikkerhedsforskrifterne
(Varenummer: 354343), inden værktøjet tages i brug eller repareres.

51
WAARSCHUWING
Voor gebruik of demontage van het gereedschap altijd eerst zekerstellen dat de
navolgende informatie evenals de geleverde veiligheidsinstructies
(Code artikel: 354343) gelezen, begrepen en in acht genomen zijn.

54
ΠΡΟΕΙΔΟΠΟΙΗΣΗ
Πριν από οποιαδήποτε χρήση ή επέμβαση στο εργαλείο, διαβάστε προσεκτικά,
κατανοήστε και τηρήστε τις παρακάτω πληροφορίες, καθώς και τις οδηγίες που
περιλαμβάνονται στο εγχειρίδιο ασφαλείας (Κωδικός προϊόντος: 354343).

58
Find more information and your Desoutter contacts on:
Software and documentation available at:
www.desouttertools.com
http://resource-center.desouttertools.com

441473
Issue no : 11
Series : C
11/2016 3 / 64
List of special kits
AFDE200-230 AFD205-215 AFDE400-410-430-440 AFD415 AFDE610-620-640 AFD625 AFTE480
Kit Designation Part number. Tool
AFSPK Air feed small parts kit 2050544833 X X
BK Bearing kit 438433 X X X X
GBSK Gear box service kit 2050544753 X X
MSK Motor service kit 2050544793 X
ORK O-Ring kit 2050559143 X
ORK O-Ring kit 2050559153 X
ORK O-Ring kit 2050544873 X
ORSK O-Ring and seal kit 2050545383 X X
SK Seal kit 438443 X
SK Seal kit 438463 X
SCK Screw kit 2050542663 XXXXXXX
SPK Small parts kit 2050542653 XXXXXXX
TIGHTENING
4N.m±15%
Control block assembly
Be careful:
Check the position of the seal between
the control block and the body.
This seal have to be greased.
Output assembly
TIGHTENING
28 N.m ±15%

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Series : C
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x
K32
K35
K42
H21
K2
1
7
19 20
14 15 16
14 15 16
27
28
18
23 26 29
30 30 31
32 33 34 35
36 37 38
32
11
9
910
12 13
21 25
17
26
22
8
2
3
4
5
6
28.5Nm
24AF
207713
207713
15Nm
40mm
60Nm
46AF
40Nm
33mm

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Series : C
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x
71
65
66 72 73 74
75 76
78
77
80
79
A1
A6
81
58
59
52
56 57
48
49
51
47
45
41
43
44
42
41
39
40
40
46
51
50
53
54
51
62 63
60
67
69
68
64
70
82
83
61
15Nm
M5
15Nm
M6

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High Medium Low
Item Description Comp Part number Qty Wear
4 Nut locking M54X1.5 - 1
5 Outer case 205 376453 1 X
5 Outer case 215 355653 1 X
6 Ring - 1
7 O-Ring 36.0X1.5 ORK - 1
43 Rotor 8SPL 48DP short 1000 306503 1 X
43 Rotor 18700 258763 1 X
43 Rotor 10000,650 266553 1 X
43 Rotor 4350 306513 1 X
43 Rotor 2700 299213 1 X
51 Seal ORK - 2
52 Cylinder air return 205 376443 1 X
53 Cylinder air return 215 355643 1 X
54 Seal delta rod 355843 1 X
56 O-Ring 43X1.5 ORK - 2
57 O-Ring 32.1X1.6 ORK - 1
58 Extension tube 205 376433 1
58 Extension tube 215 355633 1
A OUTER CASE KIT 2050544683 X
1 Thread protecting cap 302413 1 X
2 Nose 200 series - 1 X
3 Exhaust silencer 200843 1 X
8 Case motor and gear - 1 X
B GEAR BOX 1 / 18700 RPM 2050544693 X
9 Spacer 312303 2 X
10 Coupling 18700 - 1
C GEAR BOX 2 / 4350 RPM 2050544703
11 Spacer 162333 1 X
12 Gear ring 299163 1 X
13 Planet cage - 1
14 Wheel planet 15T 299093 3 X
15 Bearing caged 2.5X4.5X10mm GBSK 298893 3 X
16 Roller 2.5X17.8mm LG 4350,1000,650 GBSK - 3
17 Bearing 17X26X5 GBSK - 1
18 Pinion 4350 306473 1 X

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High Medium Low
Item Description Comp Part number Qty Wear
D GEAR BOX 3 / 2700 RPM 2050544713
11 Spacer 162333 1 X
12 Gear ring 299163 1 X
13 Planet cage -2700 - 1
14 Wheel planet 18T 299113 3 X
15 Bearing caged 3.5X5.5X10mm GBSK 251663 3
16 Roller planet 251503 3 X
17 Bearing 17X26X5 GBSK - 1
E GEAR BOX 4 / 1000 RPM 2050544723
14 Wheel planet 15T 299093 3 X
15 Bearing caged 2.5X4.5X10mm GBSK 298893 3 X
16 Roller 2.5X17.8mmLG 4350,2700,1000,650 GBSK - 3
19 Distance sleeve - 1
20 Gear ring 299163 1 X
21 Cage planet 1000,650 - 1
22 Wheel planet 15T 299093 3 X
23 Bearing caged 2.5X4.5X10mm GBSK 298893 3 X
25 Bearing 17X26X5 GBSK - 1
26 Washer 11.5X28.4X2 GBSK - 2
27 Gear ring 306313 1 X
28 Carrier assembly 1000 306693 1
29 Pinion 14T 306543 1 X
F GEAR BOX 5 / 650 RPM 2050544733
14 Wheel planet 18T 299113 3 X
15 Bearing caged 2.5X4.5X10mm GBSK 298893 3 X
16 Roller 2.5X17.8mm LG 4350,2700,1000,650 GBSK - 3
19 Distance sleeve - 1
20 Gear ring 299163 1 X
21 Cage planet 1000,650 - 1
22 Wheel planet 15T 299093 3 X
23 Bearing caged 2.5X4.5X10mm GBSK 298893 3 X
25 Bearing 17X26X5 GBSK - 1
26 Washer 11.5X28.4X2 GBSK - 2
27 Gear ring 306313 1 X
28 Carrier assembly 650 306703 1 X

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High Medium Low
Item Description Comp Part number Qty Wear
G GEAR BOX 6 / 10000 RPM 2050544743
30 Distance sleeve - 2
31 Coupling 10000 - 1
32 Washer 11.5X28.4X2 - 2
33 Gearing, 10000 - 1
34 Wheel planet 14T 299083 3 X
35 Bearing caged 2.5X4.5X10mm GBSK 298893 3 X
36 Planet carrier - 1
37 Wheel planet 18T 299113 3 X
38 Bearing caged 3.5X5.5X10mm GBSK 251663 3 X
I MOTOR KIT 2050544763
42 Cylinder "D" 254853 1 X
48 Piston 355663 1 X
I1 HOUSING FRONT KIT 2050544773
39 Housing assy - 1
40 Bearing 1/4" X 5/8" X 3/16" MSK 33433 2 X
41 Plate bearing - 1
I2 HOUSING REAR KIT 2050544783
40 Bearing 1/4" X 5/8" X 3/16" MSK 33433 2 X
41 Plate bearing - 1
45 Housing rear bearing (D) - 1
46 Cap - 1
K CONTROL KIT 2050544803
59 Circlip SPK 322603 1 X
60 Screw M5X30LG SCK - 2
61 HCU cover 325103 1 X
62 Screw M6X20LG SCK - 2
63 Spring washer SPK - 2
64 Crosshead 200 series 394533 1 X
65 Bush SPK - 1
66 Guide rod - 1
67 Control housing 205/215 - 1
68 Nut M6 full steel black 10mmAF 223203 1 X
69 Screw M6X80LG AFD205 380023 1 X
69 Screw M6X80LG AFD215 SCK - 1
70 Pin actuating SPK 432743 1 X
Stop pin SPK - 1

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Series : C
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High Medium Low
Item Description Comp Part number Qty Wear
L GUIDE ROD KIT 2050542623
65 Bush SPK -
66 Guide rod -
M AIR FEED KIT AFD205 2050544823 X
73 O-Ring 24X2.5 70NI ORK - 1
74 Air inlet plate 322733 1 X
75 O-Ring 12X2.5X70 ORK - 1
77 O-Ring 49.0X1.5 70 ORK - 1
78 Air feed tube 205 376423 1 X
79 O-Ring ORK - 1
80 End cap 415 322723 1 X
N AIR FEED KIT AFD215 2050544843 X
73 O-Ring 24X2.5 ORK 1
74 Air inlet plate 322733 1 X
75 O-Ring 12X2.5X70 ORK 1
77 O-Ring 49.0X1.5 ORK 1
78 Air feed tube 215 322713 1 X
79 O-Ring ORK 1
80 End cap 415 322723 1 X
O CROSS HEAD COVER KIT 2050544863 X
60 Screw M5X30LG SCK - 2
83 Crosshead cover - 1
Q AFD-BDU SERVICE KIT 360043
-Spanner 10mm A/F - 1
- Allen key 4.0mm A/F MM - 1
- Allen key 5.0mm A/F HEX - 1
AIR FEED SMALL PARTS KIT AFSPK 2050544833 X
76 Circlip int 28X1.2 - 1
71 Circlip ext 11X1 - 1
72 Spring (inlet valve) - 1
81 Screw M6X25LG - 4
GEAR BOX SERVICE KIT GBSK 2050544753 X
16 Roller 2.5X17.8mm - 6
25 Bearing 17X26X5 - 1
15/23/35 Bearing caged 2.5X4.5X10mm 298893 6 X
26 Washer 11.5X28.4X2 - 2
15/38 Bearing caged 3.5X5.5X10mm 251663 3

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Series : C
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High Medium Low
Description Comp Part number Qty Wear
MOTOR SERVICE KIT MSK 2050544793 X
40 Bearing 1/4"X5/8"X3/16" 33433 2 X
44 Rotor blade 36613 5 X
47 Glyd ring - 1
49 Spring pin 4X28LG - 1
50 O-Ring 11.1X1.6 - 1
O-RING KIT ORK 2050544873 X
- O-Ring 36.0X1.5 - 1
50 O-Ring 11.1X1.6 - 1
56 O-Ring 43X1.5 - 2
57 O-Ring 32.1X1.6 - 1
73 O-Ring 24X2.5 - 1
75 O-Ring 12X2.5X70 - 1
77 O-Ring 49.0X1.5 70 - 1
79 O-Ring - 1
43 Seal - 2
SCREW KIT SCK 2050542663 X
60 Screw M5X12LG - 1
- Screw M5X25LG - 2
- Screw M5X30LG - 2
- Screw M5X35LG - 4
- Screw M5X40LG - 1
- Screw M6X16LG - 4
62 Screw M6X20LG - 2
69 Screw M6X35LG - 1
- Screw M6X90LG - 1
- Screw M6X110LG - 1
SMALL PARTS KIT SPK 2050542653 X
- Stop pin - 1
63 Spring washer 6512 2
70 Pin actuating 432743 1
65 Bush - 1
- Circlip ext D1400 15M - 2
- Circlip int 32X1.20 - 2
- Spacer 27X32X7 1
59 Circlip 322603 1 X
- Key - 1
- Washer 5.5X21X15(3) - 2
- Key 322243 1 X
- Circlip 322603 1 X

441473
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OUTPUT MODULE
449733-K32
OUTPUT MODULE
357183-K2
1
2
345
7
8910
11 9
12
6
278633
1
234
5
7
8910
11 9
12
6
278633
High Medium Low
Item Description Comp Part number Qty Wear
K32 K2 K2 COLLET MODULE 357183
4 Collet nut 116803 1 X
5 Output shaft K2 449713 1 X
K32 K2 K32 COLLET MODULE 449733
1 Screw 64888 1 X
5 Output shaft K32 449723 1 X
K32 K2 COMMON PARTS KIT K2/K32 2050544883 X
2 1 Circlip - 1
3 2 Washer thrower - 1
4 3 O-Ring 15.60X1.78 177653 1 X
6 6 Drive pin - 1
7 7 Seal - 1
8 8 Nut - 1
9 9 Bearing ISO6001 2RZ 370893 2 X
10 10 Circlip ext D1400-0120 - 1
11 11 Spacer - 1
12 12 Setscrew M3x4 - 1

441473
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Series : C
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OUTPUT MODULE
357193-H21
1
2
13
15
14
16
17 18
19
3
45687
11
12
9
10
High Medium Low
Item Description Comp Part number Qty Wear
H21-TAPPING HEAD 357193
2 H02-Chuck B26 4.5-8MM cap 29452 1 X
9 End cap 61553 1 X
12 Wheel planet 1443 2 X
14 Reverse internal gear 10703 1 X
19 Case 257733 1 X
20 Drive adaptor 263713 1 X
23 D-Q put shaft B4/B7/B8 324623 1 X
A SPRING KIT H21/B7/B8 2050542673 X
4 Spring housing - 1
5 Spring - 1
6 Thrust race housing - 1
B DRIVING KIT 2050544893 X
13 Pinion - 1
15 Chuck spindle (WAS 53023) - 1
18 Driving dog - 1
C BEARING KIT H21/B7/B8 2050542693 X
7/8 Bearing ball - 1
11 Bearing kit AFDE 200/400 H21/B7/B8 502093 2 X
17 Bearing 7/8X1-5/8X5/16 1483 1 X
D SMALL PARTS KIT H21/B7/B8 2050542703 X
1 Screw 2BA X 14LG PAN WAS162/6 - 1
3 Screw 4BAX1/2LG SCKTHDCAP - 3
10 Pin - 2
16 Circlip - 1

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Series : C
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OUTPUT MODULE
455773-K35
1
2
13
34
5
5
6
8
7
9
278633
High Medium Low
Item Description Comp Part number Qty Wear
K35 OUTPUT 455773
2 Output shaft K35 - 1 X
3 Drive pin K series 382983 1 X
4 Nut M30X1LH - 1-3/16X20LH male - 1 X
A MAINTENANCE KIT K35 2050544913
1 Screw 2BAX9/16"LG. 64888 1 X
5 Bearing ISO6001 2RZ 370893 1 X
6 Circlip - 1 X
7 Spacer - 1 X
8 O-Ring 9.1X1.6 202323 1 X
9 Setscrew M3x4 - 1 X

441473
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Series : C
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OUTPUT MODULE
375263-K42
12
14 16
3
5
4
67
89
10
13
11 12
17
15
8
7
15Nm
24AF
25.5Nm
278633
278633
High Medium Low
Item Description Comp Part number Qty Wear
K42-OUTPUT 375263
1 Collet nut 116803 1 X
2 Output shaft K42 - 1
3 Nut clamp - 1
6 Spacer - 1
9 Roller needle bearing - 1
12 Wheel planet 15T 299093 3 X
13 Cage planet 375363 1 X
17 Gearhousing 46 T - 1
A MAINTENANCE KIT K42 2050544923 X
4 Bearing - 1
5 Circlip ext M2400-0100 - 1
7 Circlip ext M2400-0170 - 2
8 Bearing - 2
10 Roller needle 375383 3 X
11 Bearing caged 2.5x4.5x10mm 298893 1 X
14 Drive pin K series 382983 1 X
15 O-Ring 9.1x1.6 202323 1 X
16 Setscrew M3x4 323843 1 X
Seal V ring - 1

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CONTROL BLOCK
103862-A6
8
11 2
6
5
11
34
1
5
7
1
910
High Medium Low
Item Description Part number Qty Wear
11 A6 simple control block 381193 1
O-RING KIT 2050542783 X
2 O-Ring 18.77x1.78 - 1
6 O-Ring 10.6x2.4 - 1
7 O-Ring 14.6x2.4 - 1
9 O-Ring 0.56"x0.07" - 1
SMALL PARTS KIT 2050542793 X
1 Screw M5x30 - 2
3 Return pin - 1
4 Valve spring - 1
5 Dowel pin - 2
8 Plug end stop for A6 block - 1
10 Adaptor - 1

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CONTROL BLOCK
436313-A1
BLOCK DIAGRAM
(Figure 2)
Figure 3
15
Figure 3
2
Item Description Part number Qty
1Red valve button
assy 203763 1
2 Screw 273653 4
3Green valve
button assy 203773 1
Service kit
- Seal Kit 370943 1
Adaptor kit
- BSP/NPT 444513 1
1
Seal included
in service kit
2
3

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Series : C
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Original instructions.
© COPYRIGHT 2015, DESOUTTER HP2
7SJ UK
All rights reserved. Any unauthorized use
or copying of the contents or part thereof
is prohibited. This applies in particular to
trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any
damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or
Product Liability.
STATEMENT OF USE
This product is designed for drilling holes in
woods, metals and plastics. No other use
permitted. For professional use only.
The use of spare parts/accessories (including
chucks stated in the document) other than those
originally supplied by the manufacturer may
result in a drop of performance, an increased
maintenance level, an increased level of
vibration and in the full the cancellation of the
manufacturer’s liability.
DATA
●Weight: 4.2 kg
●Maximum air pressure Pmax = 8 bar
●Minimum air pressure Pmin = 6 bar
OPERATORS INSTRUCTIONS
Air Supply - Main
A water free and ltered air supply is required, at
a pressure of 6.3bar (91.4 Psig), with a ow rate
of 9.9l/s (21cu.ft/min) controlled by a pressure
regulator selected from the Desoutter Air Line
Service Equipment Catalogue.
Air Supply - Remote
The basic requirements are as above but the
pressure must be at least 2.7bar (40 Psig) and
the ow requirement when signalling is 0.47l/s
(1cu.ft/min). The signal duration should be kept
to the minimum to reduce air consumption.
Lubrication
If lubrication is required an air line lubricator
should be tted down stream of the lter.
Use ISO VG 15.
Note: full power is achieved using a lubricated
air supply.
OPERATING
Provision must be made for an
Emergency Stop if the tool is used alone
or built into a machine. A suitable circuit
diagram for manufacturing an Emergency
Stop is provided in Figure 2 (See page 16).
Control valve
The valve block module complete (1) contains all
the control functions and signal originations for
external control.
The controls and locations are identied below
and detailed in the drilling operation.
17
10
16
1
2
3
4
5
6
7
8
15
14
13
12
11
9
Figure 3
1 Valve block module complete
2 Main air inlet port, tapped in BSP or NPT
3 'P' input port, tapped M5. Signal point for peck
feed or Dwell control kit circuit
4 Manual Retract Button (Red)
5 'l'Remote Start lnput port, tapped M5. Receives
external signal to start the tool cycle
6 Manual start button (Green)
7 'R' retract output port, tapped 1/8in BSP.
supply for air return
8* Position for 'S2' solenoid valve for electric
emergency retract
9* Position for 'SW2' proximity switch, detects
a signal at the end of a cycle for interface kit
connection (i.e. it is high at depth)
10 Stroke control valve
11 Feed rate regulating screw
12* Position for 'S1' solenoid valve for electric
start
13 Retract rate regulating screw
14 Advance rate regulating screw
15 'O' port, tapped 1/8in BSP receives signal to
return the feed to start position for peck feed
or Dwell control

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16* Position for 'SW1' proximity switch, detects a
signal at the beginning of a cycle for interface
kit connection. (i.e. is High in datum position).
17 'M' port, is tapped M5. Used for sequence
control. The signal is produced when the tool
is at rest.
(*) Available in KIT form. See Desoutter Catalogue
for details"
The ‘M’ port is intended for the operation
of pilot valves. lt must not be used as a
source of air supply for other uses.
Simple Control Valve
1a
2
1b
3
4
Figure 4
1a Position for 'SW1' proximity switch, using
actuating pin
1b Position for 'SW1' proximity switch, using
sleeve on extension tube
2 Position for 'SW2' proximity switch, detects a
signal when the tool has reached depth
3 Retract Air port, tapped 1/8 in. BSP
4 Advance Air port, tapped 1/8 in. BSP
This control valve block module is used when
the tool is to be controlled remotely.
Both (1a) and (1b) detects a signal when the tool
is at the datum position.
External circuitry will be required to
control the speed of advance and retract
feeds.
When using simple control block replace
screw (68) with extended head screw
(383983).
Accessories
Mounting Clamps
A range of clamps bases and columns are
available.
Full details obtained from Desoutter.
Hydraulic Check Unit (HCU)
The tool will function satisfactorily, when drilling
a blind hole at the set feed rate.
Should it be required to break through the
material and possibly through into another hole,
feed acceleration will occur with possible drill
breakage.
To obviate this, the tment of an HCU is strongly
recommended.
Request information from Desoutter.
Peck Feed Drills
The Desoutter Peck Feed Drill System should be
used when the depth of the hole to be drilled is
ve or more times the hole diameter.
This helps clear drill chips and avoids excessive
overheating of drill bit.
Hole size accuracy can be improved and drill bit
run-out can be kept to the minimum.
Request information from Desoutter.

441473
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Series : C
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SETTING DRILLING OPERATION
The drill must be at least 6mm (0.25in) above
the work piece.
7
6
4
9
2
3
1
8
1
HCU
AFD215 : 20mm min.
AFD205 : 67mm min.
Figure 5
This setting details a unit with a HCU,
reference to the HCU should be ignored
when setting the standard tool.
●Set the gap between the (1) and (2) to equal
the depth of drilling required PLUS the
distance the bit is above the work piece, by
sliding (3).
●Lock in position with (4) to the recommended
torque.
●Position the HCU in (3).
●Set the gap between (6) and (7) to a distance
as required above the work piece.
●Unscrew (8) away from the HCU to adjust the
resistance within the HCU to the minimum.
●Fully open the Figure 3 (13).
●Close Figure 3 (11).
●Connect the air supply and press Figure 3
(6).
●Adjust Figure 3 (11/13) to give required
advance, retract feeds for the operator.
● Use Figure 5 (1) for the nal depth
adjustment.
●Lock using Figure 5 (9).
●Carry out a set of trial drillings to determine
the ideal advance and HCU settings using
Figure 3 (11).
SETTING TAPPING OPERATION
Note 1: lt is important that the advance
rate of the tool is set to match the pitch
of the thread which is to be tapped.
An incorrect advance rate will result in
a deformed thread, this will be more
noticeable in plastics or light alloy
materials.
Note 2: The retract rate should be set to
withdraw the tap at a slightly faster rate
than it advanced, this will ensure a clean
withdrawal.
●Mount a tool, with the selected tap securely
retained in the chuck, above a test block to
carry out sample tapping operations.
●The end of the tap MUST be at least 14mm
(9/16in) above the test block, to allow for the
tapping head reversing engagement travel.
●Set the gap between Figure 5 (2) and (1) to
equal the tapping depth PLUS the distance
the tap is above the work piece.
●Adjust Figure 3 (11/13) to give the required
advance, retract feeds for the operation.
●Carry out a trial tapping operation and inspect
the nished thread form, adjust as necessary
Figure 3 (11/13) and repeat until information
in NOTES 1 and 2 are satised.
SERVICING REQUIREMENTS
General Notes
Use the following lubricants:
●Grease - molykote Longterm W2 for splines
and guide rod.
●Grease - Molykote G68 for Gearbox.
●Grease - Molykote PG75 Plastislip for
O-Rings.
●Grease - BP FG00EP for Cylinder bore.
Cleaning
Requirements:
(1) Container to immerse components.
(2) Good quality clean parafn.
●Soak the components in the container
containing the parafn.
●Ensure full immersion, agitate components to
ensure that air passages are ushed through.
●Remove components from the container,
thoroughly dry and blow through air passages
to remove moisture.
●Place components in an air tight container
until required for assembly.
● Dispose of the dirty parafn in accordance
with health and safety regulations.