Dometic DC-Kit5 User manual

DC-Kit5
DC Extension Kit
Installation and Operating Manual. . . . . . . . 9
DC-Erweiterungskit
Montage- und Bedienungsanleitung . . . . .26
Kit d'extension CC
Instructions de montage
et de service . . . . . . . . . . . . . . . . . . . . . . . . .46
Set de ampliación para CC
Instrucciones de montaje y de uso . . . . . . .64
Kit de expansão DC
Instruções de montagem e manual de
instruções . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Kit di ampliamento per CC
Istruzioni di montaggio e d’uso . . . . . . . .100
DC-uitbreidingskit
Montagehandleiding en
gebruiksaanwijzing . . . . . . . . . . . . . . . . . . 118
DC-udvidelsessæt
Monterings- og betjeningsvejledning . . .136
DC-utbyggnadssats
Monterings- och bruksanvisning . . . . . . . 154
DC-utvidelsessett
Monterings- og bruksanvisning . . . . . . . . 170
DC-laajennussetti
Asennus- ja käyttöohje . . . . . . . . . . . . . . . 186
Комплект расширения для
постоянного тока
Инструкция по монтажу и эксплуатации 202
Zestaw uzupełniający DC
Instrukcja montażu i obsługi. . . . . . . . . . . 220
Rozširujúca súprava DC
Návod na montáž a uvedenie
do prevádzky. . . . . . . . . . . . . . . . . . . . . . . 239
Rozšiřující sada DC
Návod k montáži a obsluze . . . . . . . . . . . 257
Egyenáramú bővítőkészlet
Szerelési és használati útmutató . . . . . . . 274
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
AIR CONDITIONERS
ACCESSORIES
DC-Kit5--IO-16s.book Seite 1 Dienstag, 21. März 2017 2:32 14

DC-Kit5--IO-16s.book Seite 2 Dienstag, 21. März 2017 2:32 14

DC-Kit5
3
CA1000
1
1
2
DC-Kit5--IO-16s.book Seite 3 Dienstag, 21. März 2017 2:32 14

DC-Kit5
4
I5I2I1 I4I3
3
CA2500
4
AB
5
DC-Kit5--IO-16s.book Seite 4 Dienstag, 21. März 2017 2:32 14

DC-Kit5
5
B2200
6
7
DC-Kit5--IO-16s.book Seite 5 Dienstag, 21. März 2017 2:32 14

DC-Kit5
6
FreshJet
8
9
DC-Kit5--IO-16s.book Seite 6 Dienstag, 21. März 2017 2:32 14

DC-Kit5
7
FreshLight
A
B
C
0
DC-Kit5--IO-16s.book Seite 7 Dienstag, 21. März 2017 2:32 14

DC-Kit5
8
a
DC-KitIR LIN1 12 VLIN2
POWER
b
1
c
DC-Kit5--IO-16s.book Seite 8 Dienstag, 21. März 2017 2:32 14

EN
DC-Kit5
9
Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4 Target group for this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Installing and connecting the DC kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8 Using the DC kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9 Maintaining and cleaning the DC kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
13 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DC-Kit5--IO-16s.book Seite 9 Dienstag, 21. März 2017 2:32 14

EN
Explanation of symbols DC-Kit5
10
1 Explanation of symbols
D
!
A
I
2 General safety instructions
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and excess voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
2.1 General safety
!WARNING!
•Observe the safety instructions in the installation and operating
manual for the components supplied and your Dometic air condi-
tioner.
•Use the device only as intended.
•People whose physical sensory or mental capacities prevent them
from using this device safely should not operate it without the super-
vision of a responsible adult.
•Electrical devices are not toys!
Always keep and use the device out of the reach of children.
DANGER!
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
DC-Kit5--IO-16s.book Seite 10 Dienstag, 21. März 2017 2:32 14

EN
DC-Kit5 General safety instructions
11
•Children must be supervised to ensure that they do not play with the
device.
•Maintenance and repair work may only be carried out by qualified
personnel who are familiar with the risks involved and the relevant
regulations.
2.2 Safety when installing and repairing
!WARNING!
•Installing and repairing the device may only be performed by qualified
personnel who are familiar with the risks as well as the guidelines and
safety precautions to be applied.
2.3 Safe operation
!
•Only operate the system if you are certain that all the housings and
cables are not damaged.
•The 24 V connection cables are designed for high levelsof current. Do
not make any changes to the cable. If necessary, get a specialist to do
this for you.
•Make sure the air inlets and outlets of the device are not covered.
•Ensure good ventilation. The inverter produces dissipated heat which
has to be diverted.
•Always disconnect the power supply when working on the device.
WARNING!
Note the following basic safety information when using electrical
devices to protect against:
•Electric shock
•Fire hazards
•Injury
DC-Kit5--IO-16s.book Seite 11 Dienstag, 21. März 2017 2:32 14

EN
Scope of delivery DC-Kit5
12
3Scopeofdelivery
Before starting the system, check that all the parts belonging to the scope of delivery
are present and fitted.
4 Target group for this manual
The installation information in this manual is only intended for qualified personnel at
workshops, who are familiar with the guidelines and safety precautions to be applied
during the installation of vehicle accessory parts.
All other chapters are intended for the users.
Quantity Description Ref. number
1 Charging current distributor ECL-103 9600000548
1 Inverter MSI1824T with priority circuit 9600000011
1 Remote control for the inverter MCR-9 (including
connection cable)
9600000091
1 2-wire control cable for MCR-9
(CA2500, B1600, HB2500)
4441300124
1 2-wire control cable for B2200/B1600 Plus 4441300129
1 Sensing cable for CA1000 4441300084
1 Connection cable
Black supply line (35 mm², 1.5 m long)
Red supply line (35 mm², 1.5 m long)
4441300120
4441300119
1 Sensing cable for FreshJet/FreshLight/FreshWell 4441300221
1 Installation and operating manual 4445101956
DC-Kit5--IO-16s.book Seite 12 Dienstag, 21. März 2017 2:32 14

EN
DC-Kit5 Intended use
13
5 Intended use
The DC-Kit5 extension kit (ref. no. 9100300073) is suitable for equipping the
following Dometic roof air conditioners for 24 Vg driving:
•CA1000, CA2500
•B1600, B2200, B1600 Plus, HB2500
•FJ1100, FJ1700, FJ2200
•FL1600, FL2200
•FW3000
The MSI1824T inverter is only designed for the cooling device in the roof air
conditioner not for the heating mode, as the heating elements take more power
than the inverter is able to generate in continuous operation.
I
6 Technical description
The DC-Kit5 extension kit enables Dometic roof air conditioners to be used in
vehicles with 24 Vg. The extension kit consists of the following components:
•The ECL-103 charging current distributor with low voltage protection regulates
the power distribution between the starter battery, supply battery and light-
machine. This prevents the battery and the electronics in the vehicle from over-
loading.
•The MSI1824T inverter supplies the roof air conditioner with the required input
voltage of 230 Vw. The inverter generates the 230 V input voltage from the 24 V
on-board electricity supply in the vehicle.
The integrated priority circuit can be used for distributing the voltage in the
vehicle with two available power sources. If a mains voltage and voltage created
by the inverter (vehicle battery) are both connected to the device, the use of the
mains voltage has priority. If the only voltage available is that generated by the
inverter, the power supply from the battery is used. This ensures that the limited
power of the battery is not used unnecessarily.
•The MCR-9 remote control can switch the inverter on and off.
NOTE
The functions described in this manual for the B2200 Dometic roof air
conditioner apply to roof air conditioners with a serial number higher
than 802200001.
For B2200 Dometic roof air conditioners with alower serial number, the
information for the B1600 Dometic roof air conditioner applies.
DC-Kit5--IO-16s.book Seite 13 Dienstag, 21. März 2017 2:32 14

EN
Installing and connecting the DC kit DC-Kit5
14
7 Installing and connecting the DC kit
A
A
Note the following safety instructions during installation:
A
NOTICE!
The DC kit may only be installed by a qualified workshop.
The following information is intended for specialists who are familiar with
the guidelines and safety precautions to be applied.
NOTICE!
Observe the information in the installation and operating manuals when
installing the components supplied
•MSI1824T inverter
•MCR-9 remote control
•ECL-103 charging current distributor
and for your Dometic roof air conditioner
•CA1000, CA2500
•B1600, B1600 Plus, B2200
•HB2500
•FJ1100, FJ1700, FJ2200
•FL1600, FL2200
•FW3000
NOTICE!
•Note the location of wiring harnesses, wiring and other components
within the installation area.
•Install the DC kit using the following instructions. Improper
installation of the DC kit can put the safety of the user at risk and
lead to irreparable damage to the DC kit or other devices.
•Disconnect all power supply lines to the individual components and
the roof air conditioner.
DC-Kit5--IO-16s.book Seite 14 Dienstag, 21. März 2017 2:32 14

EN
DC-Kit5 Installing and connecting the DC kit
15
Observe the following safety instructions for the electrical connections:
A
Observe the following instructions when selecting the location for installing the
components:
•Make sure the cables are of the correct length.
•Choose a well-ventilated installation location near the supply battery.
7.1 Preparing the installation
➤Disconnect the following voltage supplies in the vehicle:
– Positive battery terminal
– External voltage supply
7.2 Installing components
➤Install the ECL-103 charging current distributor.
➤Install the MSI1824T inverter.
➤Install the MCR-9 remote control.
D
NOTICE! Risk of short circuit!
•First, disconnect the 230 V external power supply to the caravan.
•Disconnect the earth connection to the supply battery.
•Disconnect the connection to the starter battery.
•If you have to feed cables through metal walls or other walls with
sharp edges, use ducts or tubes to prevent damage.
•Do not lay cables which are loose or bent next to electrically
conductive material (metal).
•Fasten the cables securely.
•Ensure the 24 V cables are especially well-protected.
•Check whether you need to fit any additional fuses.
•Do not pull on the cables.
•Do not lay the 230 V mains cable and the 12/24 V DC cable in the
same duct.
•Lay the cables so that they cannot be tripped over or damaged.
DANGER! Electrocution!
Only connect the battery once you have the completed all the
installation work and you are certain it has been done properly.
DC-Kit5--IO-16s.book Seite 15 Dienstag, 21. März 2017 2:32 14

EN
Installing and connecting the DC kit DC-Kit5
16
7.3 Connecting the CA1000 Dometic roof air conditioner
➤Remove the air outlet of the roof air conditioner (CA1000) (fig. 1, page 3).
➤Insert the on/off cable for CA1000 into the socket on the control board of the
roof air conditioner (fig. 21, page 3).
➤Lay the on/off cable of the roof air conditioner to the ECL-103 charging current
distributor.
➤Connect the on/off cable with connections I2 and I3 of the charging current-
distributor (ECL-103) (fig. 31 and 2, page 4).
➤Attach the air outlet of the roof air conditioner (CA1000) (fig. 1, page 3).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI1824T).
7.4 Connecting the CA2500 Dometic roof air conditioner
➤Remove the air outlet of the roof air conditioner (CA2500) (fig. 4, page 4).
➤Cut the cable loop of the CA2500 on/off cable through the middle (fig. 5A,
page 4).
➤Connect the control cable to the on/off cable (fig. 5B, page 4).
➤Lay the control cable of the roof air conditioner to the ECL-103 charging current
distributor.
➤Connect the control cable with connections I2 and I3 of the charging current
distributor (ECL-103) (fig. 31 and 2, page 4).
➤Attach the air outlet of the roof air conditioner (CA2500) (fig. 4, page 4).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI1824T).
DC-Kit5--IO-16s.book Seite 16 Dienstag, 21. März 2017 2:32 14

EN
DC-Kit5 Installing and connecting the DC kit
17
7.5 Connecting the B2200/B1600 Plus Dometic roof air
conditioner
I
➤Remove the outlet panel of the roof air conditioner, if necessary also remove the
upper cover (B2200/B1600 Plus) (fig. 6, page 5).
➤Join on/off cable for B2200/B1600 Plus to the plug connector on the circuit
board (fig. 7, page 5).
I
➤Join the universal connection cable to the on/off cable of the B2200/
B1600Plus.
➤Connect the universal connection cable with connections I2 and I5 of the
charging current distributor (ECL-103) (fig. 3, page 4).
➤Attach the outlet panel of the roof air conditioner (B2200/B1600 Plus)
(fig. 6, page 5).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI1824T).
NOTE
Connect roof air conditioners with a serial number lower than
802200001 in the way described in chapter “Connecting the B1600
and HB2500 Dometic roof air conditioner” on page 19.
NOTE
Guide the on/off cable carefully past the fan.
DC-Kit5--IO-16s.book Seite 17 Dienstag, 21. März 2017 2:32 14

EN
Installing and connecting the DC kit DC-Kit5
18
7.6 Connecting the FJ1100, FJ1700, FJ2200 Dometic roof
air conditioner
➤Remove the outlet panel of the roof air conditioner, if necessary also remove the
upper cover (FJ1100, FJ1700, FJ2200) (fig. 8, page 6).
➤Join on/off cable for FJ1100, FJ1700, FJ2200 to the plug connector on the circuit
board (fig. 9, page 6).
I
➤Join the universal connection cable to the on/off cable of the FJ1100, FJ1700,
FJ2200.
➤Connect the universal connection cable with connections I2 and I5 of the
charging current distributor (ECL-103) (fig. 31 and 2, page 4).
➤Attach the outlet panel of the roof air conditioner (FJ1100, FJ1700, FJ2200)
(fig. 8, page 6).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI1824T).
7.7 Connecting the FL1600, FL2200 Dometic roof air
conditioner
➤Remove the outlet panel of the roof air conditioner, if necessary also remove the
upper cover (FL1600, FL2200) (fig. 0, page 7).
➤Join on/off cable for FL1600, FL2200 to the plug connector on the circuit board
(fig. a, page 8).
I
➤Join the universal connection cable to the on/off cable of the FL1600, FL2200.
➤Connect the universal connection cable with connections I2 and I5 of the
charging current distributor (ECL-103) (fig. 31 and 2, page 4).
➤Attach the outlet panel of the roof air conditioner (FL1600, FL2200) (fig. 0,
page 7).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI1824T).
NOTE
Guide the on/off cable carefully past the fan.
NOTE
Guide the on/off cable carefully past the fan.
DC-Kit5--IO-16s.book Seite 18 Dienstag, 21. März 2017 2:32 14

EN
DC-Kit5 Installing and connecting the DC kit
19
7.8 Connecting the DometicFW3000 storage
compartment air conditioner
➤Connect the on/off cable for FW3000 to the connection socket on the
connector panel (fig. b, page 8).
I
➤Join the universal connection cable to the on/off cable of the FW3000.
➤Connect the universal connection cable with connections I2 and I5 of the
charging current distributor (ECL-103) (fig. 31 and 2, page 4).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI1824T).
7.9 Connecting the B1600 and HB2500 Dometic roof air
conditioner
➤Connect the D+-output on the light system using a 1,5 mm² cable to connection
I2 of the changing current distributor (ECL-103) (fig. 31, page 4).
➤Connect the I5-output of the ECL-103 to the control cable connection on the
MCR-9 remote control (fig. c1, page 8).
NOTE
Guide the on/off cable carefully past the fan.
DC-Kit5--IO-16s.book Seite 19 Dienstag, 21. März 2017 2:32 14

EN
Using the DC kit DC-Kit5
20
7.10 Connecting the DC kit to the power supply
➤Check that all the connections have been made in accordance with the
instructions.
➤Check that the roof air conditioner is closed properly.
➤Connect the electrical connections of the components (ECL-103).
➤Connect the 230 V connection on the roof air conditioner with the MSI1824T
inverter plug (MSI1824T).
➤Connect the positive battery cables to the batteries.
➤Check the following are working properly:
– Check the on and off values for the charging voltage regulator
– Check the priority circuit
– Switch on the air conditioning in driving mode (air conditioning)
– Switch on the air conditioning on mains operation
➤Only CA1000: adapt the roof air conditioner software to AC/DC operation
(CA1000).
8 Using the DC kit
The DC-Kit5 consists of several components, each with its own installation and
operating manual. Use the installation and operating manuals for the components
and make sure you are familiar with the individual devices.
This chapter contains information on operating the overall system. This operating
manual does not replace any information contained in the installation and operating
instructions for the components.
ANOTICE!
CA2500, B2200, B1600 Plus, HB2500, FJ1100, FJ1700,
FJ2200, FL1600, FL2200, FW3000: the inverter may be damaged.
Ensure that these models are not used in the automatic air conditioning
mode or heating modes for driving. The inverter is not designed for gen-
erating this amount of power.
DC-Kit5--IO-16s.book Seite 20 Dienstag, 21. März 2017 2:32 14