Doran 7000 User manual

Digital Scale
INSTRUCTION MANUAL
DORAN SCALES, INC.
1315 PARAMOUNT PKWY.
1-800-262-6844
FAX: [phone]
http://www.doranscales.com
MANUAL REVISION: 3.0
MAN0190 8/26/2002
Model 7000
Model 7000XL
Model 8000XL
Made in USA

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Table of Contents
Table of Contents ......................................................................................... 1
Introduction ................................................................................................... 4
Quick Start User's Guide ............................................................................. 5
Fig. 1: Model 7000 Front Panel Layout .............................................................................. 5
Model 7000:................................................................................................................................5
Fig. 2: Model 7000XL Front Panel Layout......................................................................... 5
Model 7000XL:....................................................................................................................... 6
Fig. 3: Model 8000XL Front Panel Layout......................................................................... 6
Model 8000XL:........................................................................................................................... 6
Power Up:................................................................................................................................... 6
Basic Weighing Operation:...................................................................................................... 7
Turn Off: (8000XL) .................................................................................................................... 7
Low Battery Indication: (8000XL) ........................................................................................... 7
Electrical Connections:............................................................................................................. 7
Zero: ............................................................................................................................................ 7
Units: ........................................................................................................................................... 8
Print: ............................................................................................................................................ 8
Battery Operation: (8000XL) ................................................................................................... 8
Quick Setup Guide........................................................................................ 9
Fig. 4: Load Cell connections............................................................................................... 9
Load Cell and Power Connections: ........................................................................................ 9
Option Connections: ................................................................................................................. 9
Fig. 5: Serial Communications and Remote Push Button Connections......................10
Re-assembling Rear Cover:..................................................................................................10
Entering Calibrations and Parameter setup Mode:...........................................................10
Capacity: ...................................................................................................................................11
Calibration: ...............................................................................................................................11
A/D Ranging:............................................................................................................................12
Table 1: Calibration requirements in raw counts ............................................................12
Parameter Setup ......................................................................................... 13
Entering and Exiting the Calibration and Parameter Setup Mode:..................................13
Stepping through the menu parameters:.............................................................................14
Changing a Parameter:..........................................................................................................14
Quick Review of Setup Parameters:....................................................................................14
Legal for Trade Restrictions: .................................................................................................14
Audit Counters: ........................................................................................................................14
Setup Menus Explained ............................................................................. 15
Capacity Setup Menu..........................................................................................................16
Calibration Menu..................................................................................................................17
Digital Filter Setup Menu ....................................................................................................18
Automatic Zero Tracking Setup Menu..............................................................................18
Motion Aperture Setup Menu.............................................................................................19
Start Up Zero Setup Menu .................................................................................................19
Latching Zero Request Setup Menu.................................................................................19

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Latching Print Request Setup Menu.................................................................................19
Printer Data Output Setup Menu.......................................................................................20
Output Formats ....................................................................................................................20
Baud Rate Setup Menu.......................................................................................................20
Serial Data Handshaking Setup Menu.............................................................................21
Units Conversion Setup Menu...........................................................................................21
Start Up Units Selection Menu...........................................................................................21
Push-button Function Setup Menu ...................................................................................22
Remote Push-button Configuration Menu .......................................................................22
Legal For Trade Setup Menu.............................................................................................22
Scale Resolution Setup Menu ...........................................................................................22
Unit On Timer (8000XL only) .............................................................................................23
Default all Scale Parameter settings ................................................................................23
Raw Counts Display Mode.................................................................................................23
Calibration and Parameter Menu Exit...............................................................................23
Data Communications................................................................................ 24
Introduction to data communications:..................................................................................24
Printer Modes:..........................................................................................................................25
Transmit on demand (tod):....................................................................................................25
Continuous print (CP): ............................................................................................................25
Auto Print 1 (AP1):....................................................................................................................25
Auto Print 2 (AP2): ...................................................................................................................25
Data output format: .................................................................................................................26
"F0" Format: ............................................................................................................................26
"2d" Format: ............................................................................................................................26
"SSP" format:.............................................................................................................................26
"Fg" Format: ............................................................................................................................26
Table 2: Doran serial protocol............................................................................................27
Specifications and Interconnect Data ..................................................... 28
Specifications:..........................................................................................................................28
Table 3: Scale Specifications.............................................................................................28
Interconnect Data:...................................................................................................................28
Table 4: TB1 Load Cell Connections ................................................................................28
Table 5: P2 Options Connections .....................................................................................29
Table 6: J1 Power Connections.........................................................................................29
P3 Keyboard Connections..................................................................................................29
Table 7: P3 Keyboard Connections ..................................................................................29
Fig. 6: Connector J2, Remote switch cable assembly...................................................29
Fig. 7: Connector J2, Serial cable assembly...................................................................30
Table 8: Serial Output pin description ..............................................................................30
Fig. 8: RS232 Output DB9 Connector (optional) ............................................................30
Fig. 9: Installation of EMI / RFI / ESD protection devices. ............................................31
Fig. 10: Jumpers and Connector Locations.....................................................................32
Table 9: Board Jumper settings ........................................................................................32
4-20mA Analog Output (optional)............................................................. 33
Introduction...............................................................................................................................33
Setup .........................................................................................................................................33
Operation..................................................................................................................................33
Fig. 11: 4-20mA analog option board ...............................................................................33

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Troubleshooting.......................................................................................... 34
General problem resolution:..................................................................................................34
Resetting the scale parameters: ...........................................................................................35
Resetting the scale:................................................................................................................35
Scale Messages: .....................................................................................................................36
Error messages: ......................................................................................................................36
Replacement Part List................................................................................ 37
Warranty Statement.................................................................................... 41

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Introduction
Introducing the Doran Scales, Inc. Model 7000, 7000XL, 8000XL Digital Scale Indicator.
This scale uses state of the art technology to provide you with a low cost solution to the
most demanding weighing applications. With ease of use and setup in mind, the scale is
simple to set up and ready to use. The Model 7000, 7000XL, 8000XL offers many
features. A few of these features are listed below:
NTEP certification for Class III installations to 10,000d (CoC 99-129).
A six digit, 0.56" red LED display for easy reading.
lb, kg, oz, g, lb-oz display units supported.
Fully configurable duplex printer port with RS232 support.
EEPROM nonvolatile data storage of all calibration and setup information.
Microprocessor monitoring system to prevent scale failure under severe fault
conditions.
Support for up to four 350 ohm load cells.
115/230 VAC 50/60 Hz (jumper selectable) operation.
Field selectable digital filtering.
Software configurable remote push-button support (Optional).
Non NTEP parameters are user configurable.
Password protected, Front Panel Calibration Access Feature (Optional on
7000).
60 hour of battery operation, with built in charger (8000XL).
Six digit, 0.56" red LED remote display (Optional).
4-20mA analog output (Optional).
Please be sure to read the entire manual to ensure obtaining all the benefits that the
Model 7000, 7000XL, 8000XL can provide. If any questions arise, please feel free to
contact the Doran Scales Technical Support Department at 1-800-262-6844.
Unpacking Your Scale
Before unpacking your Doran scale, please read the instructions in this section. Your
new scale is a durable industrial product, but it is also a sensitive weighing instrument.
Normal care should be taken when handling and using this product. Improper handling
or abuse can damage the scale and result in costly repairs that will not be covered by
the warranty. If you notice any shipping damage, notify the shipper immediately. Please
observe the following precautions to insure years of trouble free service from your new
scale.
DO NOT drop the scale.
DO NOT immerse the scale.
DO NOT drop objects on the platform.
DO NOT pick up the scale by the "spider."
Carefully remove the scale from the shipping carton.

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Quick Start User's Guide
Fig. 1: Model 7000 Front Panel Layout
Model 7000:
The Model 7000 (Fig. 1) controls consist of the ZERO and optional UNITS buttons
located under the main display. A six-digit LED display is used to provide weight
indications, negative polarity (except lb/oz) and operator messages describing scale
operation. A status annunciator, "NEG," is used to display negative polarity as well as
the minus sign (except in lb & oz). The "NEG" LED is located in the lower left corner of
the display area. Four LED's located at the bottom of the display indicate the current
weighing units. Motion is indicated when the units LED's are off. The LED's are on
when stable.
Fig. 2: Model 7000XL Front Panel Layout

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Model 7000XL:
The operational controls for the Model 7000XL (Fig. 2) consist of the ZERO,PRINT and
UNITS buttons. A six digit LED display is used to provide weight indications and
operator messages describing scale operation. Scale status such as motion (MOT),
polarity (NEG) and center of zero (ZERO) is displayed on annunciators located to the
left of the display area. Scale units are displayed on four annunciators located to the
right of the main display.
Fig. 3: Model 8000XL Front Panel Layout
Model 8000XL:
The operational controls for the Model 8000XL (Fig. 3) consist of the ZERO (on/off),
PRINT and UNITS buttons. A six digit LED display is used to provide weight indications
and operator messages describing scale operation. Scale status such as motion (MOT),
polarity (NEG), center of zero (ZERO), and low battery (BATT) are displayed on
annunciators located to the left of the display area. Scale units are displayed on four
annunciators located to the right of the main display.
Power Up:
Connect the Model 7000, 7000XL to a compatible power source. With the 8000XL,
press and release ZERO to turn on scale.

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Basic Weighing Operation:
1) Remove all items from the scale platter.
2) Press ZERO to zero the scale. The weight display should now read zero.
3) Place an item on scale platter and wait for the motion (MOT) indicator to go out,
indicating a stable weight.
4) Read the weight on the scale display.
Turn Off: (8000XL)
1) To turn off manually, press and hold the ZERO push button until the display shows
"rEL PbrEL Pb." Then release, the ZERO button and, the indicator will turn off, or…
2) Indicator will turn off automatically at the end of the unit on timer setting when that
mode is selected (see page 23).
Low Battery Indication: (8000XL)
The "BATT" indicator indicates that the battery is in need of recharging. Once the
"BATT" indicator turns on, there will be approximately one more hour of battery life
before the scale shuts down. When the battery is too low to run the scale, the Model
8000XL simply turns off and will not operate again until the battery is recharged. The
Model 8000XL remains accurate and useable even with the "BATT" indicator on.
Note:Battery life can vary depending on the following:
The operating temperature.
If optional remote display is installed.
Whether or not the battery is fully charged after each low battery event.
Load cell input impedance.
Electrical Connections:
Prior to connecting your Model 7000, 7000XL, 8000XL to power, check the serial
number tag on the scale for the correct operating voltage. Verify that the power matches
the rated voltage.
Be sure the AC power is not excessively noisy - this can occur if large inductive loads,
such as solenoids or motors, are on the same power line. The Model 7000, 7000XL,
8000XL has a filtered power supply to reduce the effects of normal line noise, but they
cannot limit severe fluctuations. If problems occur, noise producing devices may have to
be suppressed to minimize their effect.
Zero:
The ZERO push button is used to zero the scale prior to making a reading. The zero
button can function over the full range of the scale or it can be limited to a zero band
equal to 4% of scale capacity for Canadian Legal for Trade applications. To zero the
scale, wait until the scale is stable and press the ZERO button. The scale will zero
immediately. The scale will not "zero" if the scale is in motion. The scale is equipped

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with an optional "Zero on Demand" feature which holds "zero" requests until motion
stops. This option may be activated during the scale setup procedure.
Units:
The UNITS button permits the operator to change the 7000XL, 8000XL, and
7000(optional) units by pressing a button. After pressing UNITS, the next display
update will indicate the correct weight in the new units. The UNITS button has several
configuration parameters, which can disable the UNITS button or limit the display units
available.
Print:
The PRINT button permits the operator to send data to a printer or other external
devices. Like the ZERO button, the user must wait for motion to stop before pressing
the PRINT button. The current weight will then be transmitted to the printer. The
7000XL, 8000XL, and 7000(optional) has a "Print on Demand" feature which stores a
PRINT request until the scale is stable. Once stable, the scale transmits the current
weight. These models also have several automatic print options, which may be used to
simplify printer operation.
Battery Operation: (8000XL)
The 8000XL is equipped with a self-contained rechargeable, sealed, gelled-electrolyte
battery and charging circuit, both internal. The 8000XL is designed to run continuously
for 60 hours (with one 350 ohm loadcell) on a fully charged battery. The charging circuit
will fully charge the battery in approximately four hours. To charge the battery, simply
plug the line cord into a standard 115V (230V optional) wall outlet.
The 8000XL can be used while recharging the battery, in fact, the 8000XL can be used
with the AC charger cord plugged in on a continuous basis. A full recharge takes four
hours, whether the 8000XL is on or off.
If an AC power failure occurs with the charger plugged in, the 8000XL battery
immediately takes over to provide uninterrupted scale operation for up to 60 hours.
The 8000XL's charging circuit is a two-stage, current limited type charger. The 8000XL
will sense the charge condition of the battery and charge at a high rate when the battery
is depleted. When the battery comes up to a fully charged state, the charger will switch
to a "float" or "trickle" mode which maintains the battery at a fully charged state without
overcharging.
The "BATT" indicator indicates that the battery is in need of recharging. The 8000XL
will continue to operate accurately for approximately four hours (with one 350 ohm
loadcell) after "BATT" is lit. When the battery is too low to run the scale, the 8000XL
simply turns off and will not operate again until the battery is recharged. At this point,
when ZERO (ON/OFF) is pressed, the "BATT" indicator will be lit as the 8000XL
performs its display test and then the scale will shut down immediately. This eliminates
any potential scale errors.

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Quick Setup Guide
Fig. 4: Load Cell connections
Load Cell and Power Connections:
Load cell connections are made through a terminal block located at the bottom center of
the main PC. Board. The power cord connects to a connector adjacent to the
transformer. These connections are accessible by removing the rear cover screws and
laying the rear cover and main board on the work surface. Locate the ferrite core kit and
read "load cell cable grounding and ferrite assembly" instruction sheet. Thread loadcell
wires through the ferrite core as shown in Fig. 9. Connect load cell per Fig. 4.
Option Connections:
The Remote Switch and Serial Communications connector is found on the topside of
the main PC. Board. This connection is accessed by removing the rear cover.
Connections are made by either crimping (or soldering) a connector contact onto each
lead of the option cable. After crimping (or soldering), the contact is pressed into a
connector housing. The completed option connector is then snapped onto the option
connector found on the main board. Like the load cell cable and power cord, the option
cables are passed through watertight fittings mounted on the back of the indicator.
ZERO
CAL
S1
UNITS
S2
S/N
UNITSCAL
S3 S4
+ Signal
- Signal
+ Excitation
- Excitation
+ Sense
- Sense
Remove JU7 and JU8 when connecting a 6-
wire load cell. (JU7 and JU8 must be present
when connecting to a 4-wire loadcell)
Remove factory installed
shipping jumper.
ZERO P3B
CAL S3