Dosmatic Superdos 30 User manual

®
Dosmatic®
Operating Manual•Mode D'Emploi
Bediehnungs Handbuch •Manual de Operación
Manual de operação
Fluid Flow Range:
Débit d'eau:
Durchflussmenge:
Caudal de trabajo:
Vazão Operativa:
0.15 gpm to 30 gpm
0,57 l/mn to 114 l/mn
Injection Range
Dosage:
Dosierung:
Dosificación:
Injeção:
0.025% to 5%
1:4000 to 1:20
Operating Pressure:
Pression:
Druck:
Presión operativa:
Pressão operativa:
5 to 100 psi
0,34 to 6,9 bar
*Specifications vary by model.
*Les données techniques varient
selon les modèles.
* Technische Daten sind je nach
Modell unterschiedlich.
* Características técnicas varían
según modelo.
* Características técnicas variam
conforme o modelo.
Model 0.3%
Model 0.3% PAA
Model 2.5%
Model 2.5% WSP
Model 5%

English: 2
Quick Start Up
Démarrage Rapide
Schnell Antrieb
A
A
2
51
Puesta en marcha rápida
Inicialização rápida
Part # 013826 Rev. F

English
English: 3
English.....................................................3-21
Français................................................22-31
Deutsch.................................................32-41
Español.................................................42-51
Português.............................................52-61
Dosmatic®
North America &
Global Headquarters:
Hydro Systems Company
3798 Round Bottom Road
Cincinnati, OH 45244
Phone: 513-271-8800
Fax: 513-271-0160
Toll Free: 800-543-7184
Europe, Middle East,
Africa, & India
Hydro Systems Europe
Unit 3, The Sterling Centre,
Eastern Road
Bracknell, Berkshire
RG12 2PW
Europe
Phone: +44 1344 488880
Fax: +44 1344 488879
Asia Pacific:
Hydro Systems Asia Pacific
Unit A
1 Kelham Place
Glendenning, NSW 2761
Australia
Phone: 612-9625-8122
Fax: 612-9625-8177
South America:
Hydro Systems South America
Rua Mogiana, 172,
Chacarras Reunidas,
Sao Jose Dos Campos,
Brasil
Phone: +55-12-3201-7707
Fax: +55-12-3201-7739
Hydro Systems Company Offices:

English: 4
Installed directly in the fluid supply line, the injector operates without electricity, using fluid (water)
pressure as the power source. The fluid drives the injector, which pulls the required percentage of
concentrate directly from the chemical solution container. Inside the Dosmatic patented mixing
chamber, the concentrate is mixed with the fluid, and the fluid pressure forces the mixed solution
downstream. The amount of concentrate will be directly proportional to the volume of fluid
entering the injector, regardless of variations in flow or pressure.
Fluid flow drives
motor piston.
Chemical does not
come in contact
with the motor.
Chemical is mixed
in the patented
mixing chamber.
Blended solution
Intake from chemical
container
Operating Principle
Accurate and Reliable
→
→
→
→
→
*MiniDos model shown, example only.

English
English: 5
This document does not form a contractual engagement on the part of Dosmatic and is for
information only. Dosmatic reserves the right to alter product specifications or appearance without prior notice.
For Your Records
The serial number of your Dosmatic injector is located on the
injector body. Please record this number in the space below
and reference it when calling your distributor or Dosmatic for
information, parts and service.
Serial #..............................................................................
Date Purchased ................................................................
Important:
for product registration
visit our website
www.dosmatic.com
to fill out product
registration form!
Please read this manual carefully before putting the Dosmatic injector into operation.
This booklet has the information you will need for the use and care of your new Dosmatic injector.
If you have any further questions about your injector, the warranty, routine maintenance or proper
usage, please contact your nearest distributor or Dosmatic customer service.
These models are designed to inject liquid concentrate or soluble powder that are recommended
and approved for injection into fluid systems.
lt is the responsibility of the operator to determine the correct dosage settings of the unit using the
chemical manufacturers’ recommendation for dispensing their product, and to assure that proper
dosage is being maintained.
Maintenance and Warranty
Dosmatic offers a three year limited warranty from the original date of purchase for manufacturing
or materials defects only. With proper use and care, your injector should provide you long-term
performance. Please review the complete warranty information on page 19.
English
Contents
Operating Principle ...........................................................................................................4
Package Contents .............................................................................................................6
Specifications ................................................................................................................... 6
Safety Precautions ............................................................................................................7
Warranty Compliance ........................................................................................................ 7
General Tips ..................................................................................................................... 7
Operations ........................................................................................................................ 8
Installation and Start-up ................................................................................................... 9
Suggested Installation Diagram ........................................................................................ 9
Maintenance ..................................................................................................................10
Remote Injecting ............................................................................................................. 10
Routine Maintenance Instructions ................................................................................... 11
Troubleshooting ..............................................................................................................12
Injector Repair Parts ......................................................................................................13
Lower end & wear parts kits 0.3% PAA (Rotating): ........................................................... 14
Lower end & wear parts kits 0.3% (Rotating): ................................................................. 15
Lower end & wear parts kits 2.5%: ................................................................................. 16
Lower end & wear parts kits 2.5% WSP: ......................................................................... 17
Lower end & wear parts kits 5%: .................................................................................... 18
Warranty ......................................................................................................................... 19

English: 6
Specifications
Package Contents
194022
2.5% WSP
56 194006
57 194016
58 194017
212005VH (black)
17
44
2.5%
010044
194309
5%
25
0.3% 010025
2.5% 011015
5% 011025
44
5% 011018
27
0.3% 003067
2.5% 011026
14
on the 2.5% & 5%
212005V (brown)
51
0.3%
011803
44
95 195950
Injector (not shown) Mounting Bracket
Dosage Piston Mounting Nuts and Bolts
O-ring Filter
Manual (not shown) Suction Tube
The injector is packaged
with the following items:
SuperDos30gpm(100max.psi)
Model 0.3% 0.025% - 0.3% (1:4000 -1:333)
Model 2.5% 0.2% - 2.5% (1:500 -1:40)
Model 5%*
0.4% - 5% (1:250 -1:20)
Flow Rate: 0.15 - 30 gpm** (0,56 - 114 l/mn)
Operating Pressure: 5 - 100 psi (0,34 - 6,9 bar)
Pipe Coupling: 1” NPT/BSP
*5% model with remote injection kit has maximum
operating pressure of 60 psi (4 bar) and maximum
flow rate of 20 gpm.
Housing Proprietary Engineered
Composite Material
Dosing Accuracy +/- 10% of ratio
Repeatability +/- 3% of ratio
Pressure Loss Available upon request
Maximum Temp. 100ºF (38ºC)
Minimum Temp. 34ºF (1ºC)
Maximum vertical suction
of concentrate
13 Feet (3.6 Meter)
Maximum horizontal
suction of concentrate
49 Feet (15 Meter)
Self-Priming Yes
Seal Material Available:
*Contact your distributor
for specific chemical
information
Aflas
Viton
EPDM
Kalrez
Teflon Coated
Maximum Viscosity 1,500 cP (Ex. Honey)
Recommended
Accessories
140 mesh (104 micron)
filter, check valve, pressure
regulator, flow restrictor.
Model NPT BSP
0.3% Rotating 113229R 113729R
0.3% PAA Rotating 113229RK 113729RK
2.5%
2.5% WSP
113209
113209WSP
113709
113709WSP
5% 113210 113710

English
English: 7
Remove Red Caps Prior to Installation
Your injector is 100% factory tested before delivery and
may contain a small amount of water. The three red
plastic caps are fitted after testing to ensure cleanliness
of the injector.
Before Applying Aggressive Chemicals
Please consult your distributor, chemical manufacturer
or contact Dosmatic's customer service to confirm
compatibility with your injector. Always wear proper safety
protection as recommended by chemical supplier.
Label all Fluid Lines, Valves and Connections
If the solution that is being injected is not suitable for
drinking, all fluid lines should be labeled:
Warning not for human consumption!
Monitor Outlet Flow
It is the user's responsibility to monitor the output of
chemical injected.
A Filter is Recommended and Required
Install a filter of 140 mesh (104 micron) or finer
depending on your fluid quality to prolong the working
life of the injector and for the warranty to be valid. A
filter is imperative since most fluid contains impurities or
particles, especially if the fluid source comes from a well,
pond or lake.
Safety Precautions
Warranty Compliance
General Tips
For A Long Service Life
Start with clean fluid by using an inline filter to reduce
impurities. Keep the solution container covered and
clean. Keep the suction tube filter 2" (5 cm) from
the bottom of the container. Perform maintenance
procedures as recommended (see Maintenance page 10).
Liquid Concentrate, Soluble Product, Soluble and
Wettable Powder use
Ensure that the chemical, when mixing with water, is
thoroughly mixed and or completely dissolved before using
injector. For soluble and wettable powder injection, it is
recommended to use a Dosmatic WSP injector or install
a WSPL lower end conversion kit to an existing Dosmatic
dosage piston model injector.
!
Please read this instruction manual thoroughly. Following the procedures,
will increase the life of your injector.
Warning,Please read precautions thoroughly before operation. Must meet all applicable
local codes and regulations.
Avoid a Potentially Hazardous Chemical Accident
Select a safe location. Chemical container should be
kept away from children and/or high usage areas and
the location must also not be susceptible to freezing
temperatures.
Avoid Solution Contamination
Use only clean FILTERED fluid. Do not allow contaminants
to enter the solution container. They can be pumped into
the fluid line and may cause the spread of disease. Dirt,
debris and other contaminants in the solution container
may cause excessive wear to the unit.
Fluid Temperature
Min: 34°F (1°C) Max: 100°F (38°C)
Maximum Fluid Pressure
100 psi (6,9 bar)
5% model with remote injection kit has maximum
operating pressure of 60 psi (4 bar).
Install a pressure regulator and/or pressure relief valve to
ensure operating pressure does not exceed the maximum
specification.
Before Removing An Injector From The System
Release fluid pressure. While the system is in operation,
turn off the incoming fluid valve. Leave the out going
valve open this will relieve the pressure at the injector
and all parts of the system after the injector. Injector is
now safe to remove.
Keep From Extreme Temperature
Protect the injector from freezing temperatures or
excessive heat.
Rinse Injector After Each Use
Additive allowed to remain in injector can dry out, foul
or damage the lower end at the next start-up (see
Maintenance page 10).
Injector Not in Use for an Extended Period
If the injector has not been stored properly deposits may
have dried onto the motor (see Maintenance page 10).
Before operation, soak entire unit into room temperature
water approx. 72°F (22°C) for an eight hour period.

English: 8
Operations
Clicking Sound is Normal
Fluid flowing through the injector will automatically cause
the injector to “click” and inject a set amount of solution
into the fluid line. The higher the flow rate the more
frequent the "clicking". The injector is designed to inject
solution proportionally (at the same set ratio) regardless
of fluid flow.
Service Fluid Flow
Fluid flow and pressure must be within the established
specifications (see Specification on page 6) for your
model.
Change Feed (Injection) Rate
The feed rate on the injector is adjustable EVEN WHILE
OPERATING AND UNDER PRESSURE. To change feed
rate see (Fig. 1 and Fig. 2).
* Do not remove #79 when injector is under pressure.
1. Remove Upper Interlock Pin (#65) (Fig. 1).
2. Rotate Ratio Adjuster Sleeve (#61) up or down to the
desired setting (Fig. 2). Use the top of the Ratio Adjuster
Sleeve to line up with the desired feed rate on the
setting (Fig. 2a).
3. Re-insert Upper Interlock Pin (#65). Clip must be
parallel with settings to be able to re-insert.
NOTE: Do not screw Ratio Adjuster Sleeve below lowest
setting line. Measure outlet fluid to assure desired feed
rate is being delivered.
Bypass Operation
Injecting solution into the fluid line can be TEMPORARILY
stopped with the On/Off feature (Fig. 3). Moving the
On/Off Lever to the OFF position allows service fluid to
pass through the injector without injecting chemical. No
"clicking" will be heard.
With the On/Off lever set to the ON position the injector
will operate as normal and “clicking” will be heard when
fluid is flowing. It is recommended to use the three-valve
bypass (see Fig. 5), for continued bypassing or servicing
of the injector.
Fig. 1
Fig. 3
Fig. 2
Fig. 4
Run Position
(clicking)
Off Position
(not clicking)
A
Typical wall
mounting
Fig. 2a
A
#61
#65
#79

English
English: 9
Fluid Filter (Required)
Install a filter of 140 mesh (104 micron) or finer depending
on your fluid quality to prolong the working life of the injector
and for the warranty to be valid. Dosmatic recommends a Twist II
Clean®filter that can be ordered with your injector.
Mounting Injector
Securely fasten your injector to a solid object such as a wall or in
a cold fluid line. Note arrow on injector indicates fluid flow.
Backflow Preventor (Recommended)
Install one that meets local code requirements.
Pressure Safety Release Device (Recommended)
Prevents pressure from exceeding specifications of the unit.
Bypass Valve Set-up (Recommended)
Allows the injector to be taken off-line for maintenance
or storage when not in use.
Fluid-Hammer Arrester (Recommended)
Prevents fluid-hammer damage to the injector when operating
quick closing solenoid, pneumatic or hand-operated ball valves
on the fluid system.
Anti-Siphon Valve (Optional)
To prevent solution from being siphoned out (from the solution
container) into the feed lines when the upstream valve is shut off.
The anti-siphon valve must be installed on the downstream outlet.
Additional Siphoning Prevention
Place solution container on a level below the injector suction tube
fitting. Using the inlet side as a shut-off valve could cause full
strength solution to siphon into the feed line.
Solution Container
Use any size container. A lid or cover is recommended. To connect
your solution container, gently push the end of the suction tube
onto the bottom of the suction tube fitting assembly.
Place the filter into the solution container at least 2" (5cm) from
the bottom and fill with at least 2" (5cm) of chemical solution.
Never Use Petroleum Based Lubricants
The injector is shipped with a thin coat of silicone around the
seals for ease-of-assembly. Petroleum based lubricants such
as Vaseline©, baby oil, WD40©, or motor oil on the O-rings or
any part of the injector should never be used as this can cause
particles to adhere and clog or damage the injector.
Check System for Leaks and Start-Up Procedures
Open the bypass valve (A), close inlet valve (B) and outlet
valve (C) to prevent fluid flow into the injector. SLOWLY turn on
the main fluid line. Run fluid flows between 5 -12 gpm (11-45
l/m) through the plumbing system. Open all of the valves located
downstream from your injector to release trapped air. SLOWLY
open the inlet valve (B). Open the outlet valve (C) and close valve
(A). As fluid travels through the injector, you will hear a “clicking”
sound. Check for leaks and correct if necessary.
COVERED CONTAINER
INLET FILTER
INLET VALVE
(RECOMMENDED)
BYPASS VALVE
(RECOMMENDED)
OUTLET VALVE
(RECOMMENDED)
SUCTION TUBE
SOLUTION FILTER
50 MM
2" REQUIRED
(A)
(B) (C)
FLOW INDICATOR
BACK FLOW
PREVENTOR BYPASS
DIRECTION OF FLOW
140 MESH / 104 MICRON
(MINIMUM REQUIRED)
FLOW CONTROL
VALVE @ OUTLET
ANTI-SIPHON
VALVE
(OPTIONAL)
(OPTIONAL)
FLUID HAMMER
ARRESTER
PRESSURE
REGULATOR
(RECOMMENDED)
(RECOMMENDED)
PRESSURE
GAUGE
(OPTIONAL)
(OPTIONAL)
FILL
VALVE
(OPTIONAL)
6" minimum
152.4 mm
PRESSURE SAFETY
DEVICE
(RECOMMENDED)
Installation and Start-up
Fig. 5
Refer to Fig. 4 and Fig. 5
Suggested Installation Diagram
!

English: 10
Remote Injecting
Rinse Injector After Each Use
Additive allowed to remain in injector can dry, foul or
damage the lower end at the next start-up. Place suction
tube into a 1 qt. (0.95 liters) or more container of fresh
filtered water. Flow fresh water through the injector by
operating until container is empty. This procedure is not
needed for continuous operation.
Clean Solution Container
Keep covered to prevent dirt, flies and flying debris from
entering the container. Rinse container thoroughly and often.
Do not mix chemicals together that might react and cause a
precipitate. Use FILTERED fluid when filling container.
Clean Suction Tube Filter Screen
Inspect each time new solution is added. Clean filter
screen (#27) and suction tube (#25) as necessary by
rinsing in fresh water. Replace if necessary. Keep filter
screen off bottom of solution container to prevent dirt
and precipitate from clogging filter.
Clean Inlet Filter
Clean or replace inlet filter as required to increase the life
of the unit as well as reduce pressure loss.
Bypass Injector
When not in use place the injector in bypass mode by
using the three valve bypass (preferred) or turn the
on/off lever on the top of the injector to the off position.
Storage
For extended storage, rinse injector (see "Rinse Injector
After Each Use") and place underwater in a container.
Apply monthly, <0.1 oz. (29 ml) of chlorine bleach to
avoid algae growth. KEEP FROM FREEZING.
Maintenance
Remote Injector Kit (not included)
Is recommended for the following:
Single Injector:
To prevent mineral buildup within the body of the unit.
Use when injecting chemicals that cause minerals to
precipitate from fluid (see Fig. 6)
Injectors In a Series:
When injecting multiple chemical injections, using two
or more injectors. Each injector adds chemical to the
fluid(water) system, while bypassing the next injector and
eliminating the potential damage to that injector (see Fig. 7).
NOTE: when mixing more than one chemical, always
refer to your chemical manufacturer information guide
for proper application. Contact your local distributor or
Dosmatic customer service for information or to order.
Remote Injector
Kit shown in a
series.
Remote Injector
Kit shown on a
single injector.
Fig. 6
Fig. 7
Perform these maintenance
procedures to extend the life of your unit.
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas
(# 17 & 13).
2. Check #17 O-ring,
#68 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring and
#51 Lower Shaft Assy.
2. Clean and/or replace
#13 Check Poppet, #11
Suction Tube Fitting.
1. #68 Cylinder
2. #51 Lower Shaft
Assembly
Refer to page 14 - 15
SuperDos 30 (0.3%) (0.3% PAA) Models
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas (#
13 & 14, #44 - WSP).
2. Check #17 O-ring,
#7 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring
and #44 Dosage piston/
gasket (WSP model).
Clean and/or replace.
2. #13 Check Poppet ,
#11 Suction Tube Fitting.
1. #7 Cylinder
2. #14 (#44 - WSP)
O-ring
Refer to page 16, 17 & 18
SuperDos 30 (2.5%), (2.5% WSP), (5%) Models
Reference numbers refer to Page 13 - 18
Kit Part Numbers
012705

English
English: 11
Routine Maintenance Instructions
Step 1.
Unscrew LOWER END
CYLINDER ASSEMBLY from
body. Remove LOWER END
CYLINDER ASSEMBLY
Step 3.
Pry the #15 SEAL RETAINER from
the injector. Pry #17 O-ring from the
unit. NOTE: O-ring may still be
seated at the base of the unit.
Step 2.
Rotate #51 SHAFT 90º and pull
from body.
Step 4. For 2.5% & 5%
Replace #44 DOSAGE PISTON
flared-end up and #14 O-ring.
Step 5.
Reinsert #15 SEAL RETAINER
and #17 O-ring onto # 51
SHAFT ASSEMBLY.
Step 6.
Reinsert #51 SHAFT ASSEMBLY into
body and rotate 90º to lock. Confirm
the shaft is locked in by gently
tugging on the shaft. Shaft should
remain inserted.
Step 7.
Screw LOWER END CYLINDER
ASSEMBLY onto body. Ensure
#16 gasket is seated on the top
of cylinder assembly.
Step 4b. For 0.03%.
Replace LOWER SHAFT assembly
into upper shaft.
↓
Step 4a. For 2.5% WSP
Pinch and pull #44 DOSAGE
GASKET over the retainer lip. Slide
off the #51 SHAFT ASSEMBLY.
↓
↓

English: 12
New Install - Always Pressure Up Slowly (Follow start up on page 9)
Problem Cause Solution
No Clicking
Sound
Fluid not flowing through unit
Are the red plugs at the inlet, outlet and suction tube fitting openings
removed?
Is the unit installed backward? The arrow on the unit must point in the
direction of the fluid flow.
If still not clicking, do not open the upper body. Call Dosmatic Customer
Service.
Fluid flowing through unit
Fluid rate is below or exceeds rated service flow of injector. (see
Specifications page 6).
Has the new injector been stored for an extended period. If so, submerge
the injector in room temperature fluid for 24 hours so that the working
parts can reabsorb fluid and swell back to the proper size.
Operating pressure exceeds maximum limit. Install a pressure reducer
valve. (see Specifications page 6).
On/Off Lever in off position. Place the On/Off lever switch to the ON
position.
By-Pass Valve (A) not closed. Check and set valve to the CLOSED position.
Problem Cause Solution
Clicking
Sound
No Suction Of
Solution
Cylinders #7 or #68 worn Replace
Dosage piston/gasket (WSP model)
#44 (0.3% model #51) worn or
installed incorrectly
Replace. Ensure during maintenance replacement that #44 dosage
piston was installed correctly flared-end up.
O-ring retainer #15 installed
incorrectly
Install correctly.
O-ring seat #14 or dosage piston/
gasket (WSP model) #44 (0.3%
model #51) damaged
Replace.
#17 O-ring worn and/or loose Replace.
Suction tube #25 or suction tube
fitting #11 cracked, leaking or
clogged suction tube filter
Replace and/or clean as necessary.
Check valve #13 leaking Clean & replace as necessary.
Problem Cause Solution
Fluid
Re-filling
Solution Tank
Check valve #13 leaking Check seat area on suction tube fitting #11. Check valve and seal must
fit loose in the suction tube fitting. Clean seal and inside fitting for debris.
Washer seal on #13 is swollen or
chemical attack
Replace with new check valve assembly.
Problem Cause Solution
No Clicking
Sound
Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean fluid filter.
Cover #1 or main body #40 worn
or scored Install or clean fluid filter.
On/Off Lever in off position Place the On/Off lever switch to the ON position.
By-Pass Valve (A) open Set Valve (A) to the closed position.
Dirty or plugged inlet filter Ensure mesh size is correct for proper filtration. Clean filter.
#17 Worn or not seated properly Re-seat #17 or replace.
Troubleshooting
Injector in Operation or After Scheduled Maintenance
Problem Cause Solution
Clicking
Sound.
Under
Injecting
#44 (0.3% model #51) Dosage
Piston/Gasket (WSP model) worn Replace.
#7 (#68 - 0.3%) Inner Cylinder worn Replace.
Unit operates at high-flow and not
at low flow Replace #17 O-ring.
Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean fluid filter.
Cover #1 or main body #40 worn
or scored Install or clean fluid filter.

English
English: 13
Injector Repair Parts
1194610
85 194612 2193641
011876
9
011031 NPT
011031B BSP
3194605
21 011172
40
87 194616
Reference # Part # Description
1 194610 Upper Body
2 193641 Cotter Ring
3 194605 Mixing Chamber Gasket
9 011876 Piston Assembly
21 011172 Shaft Assembly
40 011031 Lower Body NPT 1"
011031B Lower Body BSP 1"
85 194612 Upper Shaft Pin
87 194616 On/Off Handle

English: 14
Manual
Reference
Part # Description of Part
7 194408 Cylinder, inner
10 194418H Spring
11 011452 Suction tube fitting
12 212120X O-ring
13 011453F Check poppet
15 194004 Seal retainer, O-ring
16 010016S Lower end gasket
17 212005K O-ring
25 010029 Suction tube, 1/4” ID x 5ft
27 005230 Compression fitting
51 011803K Lower shaft assembly
52 194007 Upper shaft
61 194406P Ratio adjustment sleeve
63 212516X O-ring, inner cylinder
64 212017X O-ring, inner cylinder, lower end
65 194310D Interlock pin
66 212025V O-ring, outer cylinder, lower end
67 194611 Cylinder, outer
68 194030 Cylinder, inner for #7
71 194414 Nut, suction tube fitting
78 194620 Lower end stop
79 194410SS Retainer clip, bottom
80 194415 Twistlock
79 194410
16 010016
17 212005K
15 194004
61 194406
78 194620
7194408
68 194030
63 212516X
64 212017X
52 194007
65 194310
66 212025V
67 194611
51 011803K
13 011453F
71 194414
80 194415
10 194418
11 011452
12 212120X
27 005230
25 010029
Lower End
Assembly
Kit A – Wear Parts Kit (dosage piston/shaft
assy, O-ring)
012310K 17, 51
Kit C – Wear Parts Kit (Kit A, inner cylinder,
O-ring)
012311RK 17, 51, 63, 68
Kit D – Suction Tube Fitting Assy (Check
poppet, O-ring, spring, fitting, twistlock)
011463RK 10, 11, 12, 13,
80
Kit E – Wear Parts Kit (Kits C & D, gasket) 012312RK 10, 11, 12, 13,
16, 17, 51, 63,
68, 80
Kit F – Lower End Cylinder Kit (inner & outer
cylinder, ratio adjuster, O-rings, pins, gasket,
lower end stop)
012313RK 7, 16, 61, 63,
64, 65, 66, 67,
68, 78,79
Kit G - Complete Lower End w/ compression
fitting & suction tube
012314RK 7, 10, 11, 12, 13,
15, 16, 17, 25,
27, 51, 52, 61,
63, 64, 65, 66,
67, 68, 71, 78,
79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit (mounting
bracket, 4 hex caps & nuts) See Pg. 6
011432 56, 57, 58
Lower end & wear parts kits 0.3% PAA (Rotating):

English
English: 15
Lower end & wear parts kits 0.3% (Rotating):
Kit A – Wear Parts Kit (shaft assy, O-ring) 012310 17, 51
Kit C – Wear Parts Kit (Kit A, inner cylinder,
O-ring)
012311R 17, 51, 63, 68
Kit D – Suction Tube Fitting Assy (check
poppet, O-ring, spring, fitting, twistlock)
011463V 10, 11, 12, 13,
80
Kit E – Wear Parts Kit (Kits C & D, gasket) 012312R 10, 11, 12, 13,
16, 17, 51, 63,
68, 80
Kit F – Lower End Cylinder Kit (inner & outer
cylinder, ratio adjuster, O-rings, pins, gasket,
lower end stop)
012313R 7, 16, 61, 63,
64, 65, 66, 67,
68, 78,79
Kit G - Complete Lower End w/filter & suction
tube
012314R 7, 10, 11, 12,
13, 15, 16, 17,
25, 27, 51, 52,
61, 63, 64, 65,
66, 67, 68, 71,
78, 79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit (mounting
bracket, 4 hex caps & nuts) See Pg. 6
011432 56, 57, 58
79 194410
52 194007
17 212005
15 194004
16 010016
51 011803
66 212025
67 194611
61 194406
64 212017
7194408
68 194030
63 212516
65 194310
78 194620
27 003067
25 010025
11 194417
80 194415
10 194418
12 212120
71 194414
13 011453A
7
0
5
4
0
16
25
Lower End
Assembly
Manual
Reference
Part # Description of Part
7 194408 Cylinder, inner
10 194418H Spring
11 194417 Fitting, suction tube, ¼”
12 212120
*Must specify material
O-ring
13 011453A Check poppet
15 194004 Seal retainer, O-ring
16 010016
*Must specify material
Lower end gasket
17 212005
*Must specify material
O-ring
25 010025 Suction tube, ¼” x 5’
27 003067 Foot valve ¼” ID
51 011803
*Must specify material
Lower shaft assembly
52 194007 Upper shaft
61 194406P Ratio adjustment sleeve
63 212516
*Must specify material
O-ring, inner cylinder
(#68)
64 212017
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Interlock pin
66 212025
*Must specify material
O-ring, outer cylinder,
lower end
67 194611 Cylinder, outer
68 194030 Cylinder, inner for #7
71 194414 Nut, suction tube fitting
78 194620 Lower end stop
79 194410SS Retainer clip, bottom
80 194415 Twistlock

English: 16
Lower end & wear parts kits 2.5%:
194416
80 194415
10 194418
12 212120
194414
194412
71
194413
011015
011026
66 212025
44 010044
16 010016
15 194004
51 194301
61 194406
7194404
13 011453A
27
11
25
79 194410
65 194310
17 212005
14 212005
67 194407P
64 212017
Kit A – Wear Parts Kit (dosage
piston and O-rings)
011850V 14, 17, 44
Kit B – Wear Parts Kit (Kit A &
shaft)
011945V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A,
inner cylinder and O-ring)
011850CV 7, 14, 17, 44, 64
Kit D – Suction Tube Fitting Assy
(poppet, O-ring, spring, fitting,
twistlock)
011461V 10, 11, 12, 13, 80
Kit E – Wear Parts Kit (Kits C &
D, shaft, gasket)
011831PV 7, 10, 11, 12, 13,
14, 16, 17, 44, 51,
64, 80
Kit F – Lower End Cylinder Kit
(inner & outer cylinder, ratio
adjuster, O-rings, pins, gasket)
011961V 7, 16, 61, 64, 65, 66,
67, 79
Kit G - Complete Lower End w/
filter & suction tube
011841PV 7, 10, 11, 12, 13, 14,
15, 16, 17, 25, 27,
44, 51, 61, 64, 65,
66, 67, 71, 79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts) See Pg. 6
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 194404P Cylinder, inner
10 194418H Spring
11 194412 Fitting, suction tube,
3/8”
12 212120
*Must specify material
O-ring
13 011453A Check poppet
14 212005
*Must specify material
O-ring
15 194004 Seal retainer, O-ring
16 010016
*Must specify material
Lower end gasket
17 212005
*Must specify material
O-ring
25 011015 Suction tube, 3/8” x 5’
27 011026 Filter, for suction tube
44 010044P Dosage Piston
51 194301F Shaft
61 194406P Ratio adjustment sleeve
64 212017
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Interlock pin
66 212025
*Must specify material
O-ring, outer cylinder,
lower end
67 194407P Cylinder, outer
71 194414 Nut, suction tube fitting
79 194410SS Retainer clip, bottom
80 194415 Twistlock
P
Lower End
Assembly

English
English: 17
Lower end & wear parts kits 2.5% WSP:
25 011015
27 011026
16 010016
15 194004
17 212005
51 194019
44 194022
67 194407P
66 212025
64 212027
7194023
61 194406
65 194310
79 194410
13 011453A
194416
80 194415
10 194418
12 212120
11 194412
194414
71
194413
Kit A – Wear Parts Kit
(dosage gasket and O-ring)
011850WSP 17, 44
Kit B – Wear Parts Kit (Kit A,
& shaft)
011945WSP 17, 44, 51
Kit C – Wear Parts Kit (Kit A,
inner cylinder and O-ring)
011850CWSP 7, 17, 44, 64
Kit D – Suction Tube Fitting
Assy (poppet, O-ring, spring,
fitting, twistlock)
011461V 10, 11, 12,13, 80
Kit E – Wear Parts Kit (Kits C
& D, shaft, gasket)
011831WSP 7, 10, 11, 12, 13,
16, 17, 44, 51,
64, 80
Kit F – Lower End Cylinder
Kit (inner & outer cylinder,
ratio adjuster, O-rings, pins,
gasket)
011961WSP 7, 16, 61, 64, 65,
66, 67, 79
Kit G - Complete Lower End
w/filter & suction tube
011841WSP 7, 10, 11, 12, 13,
15, 16, 17, 25, 27,
44, 51, 61, 64, 65,
66, 67, 71, 79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket
Kit (mounting bracket, 4 hex
caps & nuts) See Pg. 6
011432 56, 57, 58
Lower End
Assembly
Manual
Reference
Part # Description of Part
7 194023 Cylinder, inner
10 194418H Spring
11 194412 Fitting, suction tube,
3/8”
12 212120
*Must specify material
O-ring
13 011453A Check poppet
15 194004 Seal retainer, O-ring
16 010016
*Must specify material
Lower end gasket
17 212005
*Must specify material
O-ring
25 011015 Suction tube, 3/8” x 5’
27 011026 Filter, for suction tube
44 194022 Dosage gasket
51 194019 Shaft
61 194406P Ratio adjustment sleeve
64 212027
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Interlock pin
66 212025
*Must specify material
O-ring, outer cylinder,
lower end
67 194407P Cylinder, outer
71 194414 Nut, suction tube fitting
79 194410SS Retainer clip, bottom
80 194415 Twistlock

English: 18
Lower end & wear parts kits 5%:
6
P
Lower End
Assembly
Kit A – Wear Parts Kit (dosage
piston and O-rings)
011852PV 14, 17, 44
Kit B – Wear Parts Kit (Kit A & shaft) 011950V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A, inner
cylinder and O-ring)
011856PV 7, 14, 17, 44,
64
Kit D – Suction Tube Fitting Assy
(poppet, O-ring, spring, fitting, barb,
twistlock)
011462V 10, 11, 12, 13,
77, 80
Kit E – Wear Parts Kit (Kits C & D,
shaft, gasket)
011836PV 7, 10, 11, 12,
13, 14, 16, 17,
44, 51, 64,
77, 80
Kit F – Lower End Cylinder Kit (inner
& outer cylinder, ratio adjuster,
O-rings, pins, gasket)
011963PV 7, 16, 61, 64,
65, 66, 67, 79
Kit G - Complete Lower End w/filter
& suction tube
011846PV 7, 10, 11, 12,
13, 14, 15, 16,
17, 25, 27, 44,
51, 61, 64, 65,
66, 67, 71, 77,
79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts) See Pg. 6
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 194405P Cylinder, inner
10 194418H Spring
11 011452 Fitting, suction tube, 1/2”
12 212120
*Must specify material
O-ring
13 011453A Check poppet
14 212005
*Must specify material
O-ring
15 194004 Seal retainer, O-ring
16 010016
*Must specify material
Lower end gasket
17 212005
*Must specify material
O-ring
25 011025 Suction tube, 1/2” x 5’
27 011018 Filter, for suction tube, 1/2” ID
44 194309 Dosage Piston
51 194301F Shaft
61 194406P Ratio adjustment sleeve
64 212017
*Must specify material
O-ring, inner cylinder, lower end
65 194310D Pin, upper interlock
66 212025
*Must specify material
O-ring, outer cylinder, lower end
67 011918P Cylinder, outer
71 194414 Nut, suction tube fitting
77 003039 Hose Barb 1/2” x 3/8”
79 194410SS Retainer clip, bottom
80 194415 Twistlock
25 011025
27 011018
64 212017
15 194004
44 194309
51 194301
61 194406
7194405
79 194410
67 011918P
011453A
13
17 212005
16 010016
14 212005
66 212025
65 194310
77 003039
194415
194413 80
194416
11 011452
71 194414
10 194418
12 212120

English
English: 19
Congratulations on Your Purchase
We make the best and most reliable fluid-driven injectors
available. Our warranty provides the best coverage in the
industry. Dosmatic will provide for replacement of all parts
proven to be defective in material or workmanship from the
date of purchase for the following periods:
3years The cover and body
2 years The motor piston assembly
1year The lower end (Chemical pump)
Dosmatic products are warranted to be free from defects in
materials and workmanship for the above time frames. Dosmatic
will at its sole option repair or replace any component that fails
in normal use. Any repairs made under warranty shall not extend
the initial warranty period.
To Maintain Your Warranty
Your only responsibility is ordinary maintenance - filtering
incoming fluid, replacing the O-ring and dosage piston when
worn. Seals and O-rings are not covered under the warranty.
This warranty is not valid if the defects are found to be
due to the product’s misuse, lack of maintenance, fluid
impurities such as sand or iron, defective installation,
To Return an injector for Warranty or Non-Warranty repair:
See page 3 for Dosmatic country contact information.
1. Thoroughly flush the injector with water of any chemical and drain. Ensure proper packing for shipment.
2. To EXPEDITE warranty evaluation and repair or non-warranty product repair, please include the following:
a copy of the original invoice, serial number of the unit, chemical used, contact information and a Return
Authorization (RA) number, contact your country's Dosmatic Customer Service to obtain.
3. Send freight prepaid and ship to Dosmatic or your local distributor. For the name of your local distributor or if
returning to Dosmatic, contact your country's Dosmatic Customer Service.
4. For a WARRANTED injector: upon inspection and determination that the unit has defects in materials or
workmanship, the unit will be repaired or replaced at Dosmatic’s option, free of charge and shipped back
freight prepaid.
5. For a NON-WARRANTED injector: upon inspection Dosmatic or a local distributor will call the customer with a
repair estimate.
Warranty
freezing, fluid hammer, abuse, unwanted side effects due
to the chemicals you choose to inject or service provided by
anyone who is not an authorized service provider. Dosmatic
declines any responsibility if the product is not used in
compliance with the operating instructions and specifications
as indicated in this owner’s manual.
Warranty may be void if injector body is disassembled. If
you suspect you are having a problem in the motor piston
assembly or inside the body please contact Dosmatic or any
authorized repair center to arrange to send the injector in to
be evaluated and/or repaired.
IN NO EVENT SHALL Dosmatic BE LIABLE FOR ANY INCIDENTAL,
SPECIAL; INDIRECT, OR CONSEQUENTIAL DAMAGES, WHETHER
RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THIS
PRODUCT OR FROM DEFECTS IN THE PRODUCT.
There is no warranty expressed or implied relating in any way
to products used in conjunction with Dosmatic.
Dosmatic or authorized distributor shall not be liable for
incidental or consequential damage, such as any economic
loss. Dosmatic retains the exclusive right to repair or replace the
product. Such remedy shall be your sole and exclusive remedy
for any breach of warranty. There are no warranties, expressed
or implied, which extend beyond those described above.
continued...

Français: 20
Ce document ne constitue pas un engagement contractuel de la part de Dosmatic et il est à titre
d'information seulement. Dosmatic se réserve le droit de modifier les données ou l’aspect du produit sans préavis.*
Pour votre information
Les numéros de séries Dosmatic sont écrits seulement
sur le corps de pompe. Veuillez écrire ce numéro dans
l’espace ci-dessous et l’indiquer lorsque vous appellerez
votre distributeur ou la société Dosmatic pour obtenir des
informations, pièces détachées ou autres services.
N°de série..............................................................................
Date d’achat ................................................................
IMPORTANT :
Pour l’enregistrement des
produits, visiter notre site
internet www.dosmatic.com
afin de remplir le formulaire
d’enregistrement!
Veuillez lire ce manuel attentivement avant de mettre en marche la pompe.
Ce livret vous donne les informations dont vous aurez besoin pour utiliser et prendre soin de la
pompe Dosmatic. Si vous avez d’autres questions sur la garantie, l’entretien quotidien ou sur le
simple usage de l’appareil, veuillez contacter votre distributeur le plus proche ou le service après
vente de Dosmatic.
Ces modèles sont fabriqués pour injecter des produits chimiques liquides ou solubles qui sont
appropriés et qui acceptent des injections pour des systèmes hydrauliques
Il est de la responsabilité de l’utilisateur de déterminer les paramètres de dosages corrects de
l’appareil grâce aux recommandations du fabricant de produits chimiques qui les distribuent et de
s’assurer qu’un dosage correct est respecté.
Entretien et garantie
Dosmatic offre une garantie limitée de 3 ans à compter de la date d’achat de l’appareil et le couvre
uniquement contre les défauts de fabrication ou les comosants défectueux. Si vous l’entretenez et
l’utilisez soigneusement, votre injecteur aura une durée de vie plus longue. Vous trouverez toutes les
informations sur la garantie à la page 29.
Français
SOMMAIRE
Principe De Fonctionnement ..............................................................................................21
Contenu Des Boites ...........................................................................................................22
Specifications ....................................................................................................................22
Mesures De Sécurité ..........................................................................................................23
Conformité de Garantie ......................................................................................................23
Conseils Généraux .............................................................................................................23
Fonctionnement .................................................................................................................24
Installation Et Mise En Marche ...........................................................................................25
Conseil schéma d’installation ............................................................................................25
Entretien ............................................................................................................................26
Injection Extérieure ............................................................................................................26
Instructions pour l'entretien courant ..................................................................................27
Diagnostic Des Anomalies ..................................................................................................28
Garantie ............................................................................................................................29
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