Dosmatic Superdos 45 0.3% PAA User manual
®
Certied ISO 9001:2008 QMS for the Dosmatic Brand
Dosmatic
®
Fluid Flow Range:
Débit d'eau:
Durchussmenge:
Caudal de trabajo:
Vazão Operativa:
0.50 gpm to 45 gpm
1,89 l/mn to 170 l/mn
Injection Range
Dosage:
Dosierung:
Dosicación:
Injeção:
0.025% to 5%
1:4000 to 1:20
Operating Pressure:
Pression:
Druck:
Presión operativa:
Pressão operativa:
5 to 100* psi
0,34 to 6,9* bar
*Specications vary by model.
*Les données techniques
varient selon les modèles.
* Technische Daten sind je nach
Modell unterschiedlich.
* Características técnicas varían
según modelo.
* Características técnicas
variam conforme o modelo.
Model 0.3%
Model 0.3% PAA
Model 2.5%
Model 5%
English: 2
Quick Start Up
Démarrage Rapide
Schnell Antrieb
A
A
2
51
Puesta en marcha rápida
Inicialização rápida
English
English: 3
Dosmatic
®
1230 Crowley Circle
Carrollton, TX USA 75006
Tel: (972) 245-9765
Fax: (972) 245-9000
Email:[email protected]
www.dosmatic.com
20 Route de Taillefer
33450 Montussan
(Bordeaux) France
Tel: +33 (0)5 57 97 13 13
Fax: +33 (0)5 57 97 10 19
Email:info@dosmatic-europe.com
861/8 T.I.T. Tower Rm. 1703
Satupradit Rd.
Bangkok, Thailand 10120
Tel: +66 (0) 26 74 97 58
Fax: +66 (0) 26 74 97 59
Email:[email protected]
Loria 398, 4º Piso Of. 16
Lomas de Zamora
CP B1832 IXH
Provincia de Buenos Aires, Argentina
Tel: +54 11 4115 1235
Fax: +54 11 4115 1481
Email: [email protected]
2-10 Techno Plaza
Kakamigahara City, 504 Japan
Tel: +81 (0) 583 83 0505
Fax: +81 (0) 583 83 1230
Email:info@hytem.com
P.O. Box 9074
Wyoming, NSW 2250 Australia
Tel: +61 (0) 2 43 29 09 05
Fax: +61 (0) 2 43 29 09 04
Email:doug.ro[email protected]
Plasnova Louveira Ind. e Com.Ltda
Estrada Francisco Pagotto 50
Bairro Capivari
Louveira-SP, Brazil 13290--000 BR
Tel: 55-19-38765403
Fax: 55-19-3886-2842
Email: plasnov[email protected]
English: 4
Installed directly in the uid supply line, the injector operates without electricity, using uid (water)
pressure as the power source. The uid drives the injector, which pulls the required percentage of
concentrate directly from the chemical solution container. Inside the Dosmatic patented mixing
chamber, the concentrate is mixed with the uid, and the uid pressure forces the mixed solution
downstream. The amount of concentrate will be directly proportional to the volume of uid entering
the injector, regardless of variations in ow or pressure.
Fluid ow drives
motor piston.
Chemical does not
come in contact
with the motor.
Chemical is mixed
in the patented
mixing chamber.
Blended solution
Intake from chemical
container
Operating Principle
Accurate and Reliable
English
English: 5
This document does not form a contractual engagement on the part of Dosmatic and is for
information only. Dosmatic reserves the right to alter product specications or appearance without prior notice.
The serial number of your Dosmatic injector is located
on the injector body. Please record this number in the
space below and reference it when calling your distributor
or Dosmatic for information, parts and service.
Serial #..............................................................................
Date Purchased ................................................................
This booklet has the information you will need for the use and care of your new Dosmatic injector.
If you have any further questions about your injector, the warranty, routine maintenance or proper
usage, please contact your nearest distributor or Dosmatic customer service.
These models are designed to inject liquid concentrate or soluble powder that are recommended
and approved for injection into uid systems.
lt is the responsibility of the operator to determine the correct dosage settings of the unit using the
chemical manufacturers’ recommendation for dispensing their product, and to assure that proper
dosage is being maintained.
Dosmatic offers a three year limited warranty from the original date of purchase for manufacturing
or materials defects only. With proper use and care, your injector should provide you long-term
performance. Please review the complete warranty information on page 18.
English
Contents
Operating Principle ..............................................................................................................4
Package Contents ................................................................................................................6
Specications ......................................................................................................................6
Safety Precautions ...............................................................................................................7
Warranty Compliance ...........................................................................................................7
General Tips ........................................................................................................................7
Operations ...........................................................................................................................8
Installation and Start-up ......................................................................................................9
Suggested Installation Diagram ...........................................................................................9
Maintenance .....................................................................................................................10
Remote Injecting ................................................................................................................10
Routine Maintenance Instructions ......................................................................................11
Troubleshooting .................................................................................................................12
Injector Repair Parts .........................................................................................................13
Lower end & wear parts kits 0.3% PAA (Rotating): ............................................................. 14
Lower end & wear parts kits 0.3% (Rotating): ....................................................................15
Lower end & wear parts kits 2.5%: .................................................................................... 16
Lower end & wear parts kits 5%: ....................................................................................... 17
Warranty ............................................................................................................................18
English: 6
Specications
Package Contents
51 011803
0.3%
212005V (brown)
on the 2.5% & 5%
56 194006
57 194016
58 194017
27
212005VH (black)
17
44
2.5%
010044
194309
5%
2.5% 011849M
0.3% 011015
44
5% 011849M
25
0.3% 011026
14
95 195950
Injector (not shown) Mounting Bracket
Dosage Piston Mounting Nuts and Bolts
O-ring Filter
Manual (not shown) Suction Tube
Lower End Wrench (0.3% only)
The injector is packaged
with the following items:
SuperDos 45 gpm (100 max. psi)
0.025% - 0.3% (1:4000 -1:333)
0.2% - 2.5% (1:500 -1:40)
0.4% - 5% (1:250 -1:20)
0.50 - 45 gpm** (1,89 - 170 l/mn)
5 - 100 psi (0,34 - 6,9 bar)
1 1/4” NPT/BSP
* 5% model with remote injection kit has maximum
operating pressure of 80 psi (5,5 bar).
** 5% model with remote injection kit has maximum
ow rate of 20 gpm (75 l/mn).
Housing Proprietary Engineered
Composite Material
Dosing Accuracy +/- 10% of ratio
Repeatability +/- 3% of ratio
Pressure Loss Available upon request
Maximum Temp. 100ºF (38ºC)
Minimum Temp. 34ºF (1ºC)
Maximum vertical suction
of concentrate
13 Feet (3.6 Meter)
Maximum horizontal
suction of concentrate
49 Feet (15 Meter)
Self-Priming Yes
Seal Material Available:
*Contact your representative for
specic chemical information
Aas
Viton
EPDM
FFKM
Maximum Viscosity 1,500 cP (Ex. Honey)
Recommended
Accessories
140 mesh (104 micron)
lter, check valve, pressure
regulator, ow restrictor.
Certied ISO 9001:2008 QMS
for the Dosmatic Brand
Model NPT BSP
0.3% Rotating 113230R 113730R
0.3% PAA Rotating 113230RK 113730RK
2.5% 113212 113712
5% 113215 113715
English
English: 7
Your injector is 100% factory tested before delivery and
may contain a small amount of water. The three red
plastic caps are tted after testing to ensure cleanliness
of the injector.
Please consult your distributor, chemical manufacturer
or contact Dosmatic's customer service to conrm
compatibility with your injector. Always wear proper safety
protection as recommended by chemical supplier.
If the solution that is being injected is not suitable for
drinking, all uid lines should be labeled:
It is the user's responsibility to monitor the output of
chemical injected.
Install a lter of 140 mesh (104 micron) or ner
depending on your uid quality to prolong the working
life of the injector and for the warranty to be valid. A
lter is imperative since most uid contains impurities or
particles, especially if the uid source comes from a well,
pond or lake.
Safety Precautions
Warranty Compliance
General Tips
Start with clean uid by using an inline lter to reduce
impurities. Keep the solution container covered and
clean. Keep the suction tube lter 2" (5 cm) from
the bottom of the container. Perform maintenance
procedures as recommended (see Maintenance page 10).
Ensure the chemical is completely dissolved before
starting the injector. If necessary, dissolve the chemical
in hot water and allow to cool before using. Failure to
thoroughly dissolve the chemical will cause premature
wear to the dosage piston and the inner cylinder.
!
Warning,
Protect the injector from freezing temperatures or
excessive heat.
Additive allowed to remain in injector can dry out, foul
or damage the lower end at the next start-up (see
Maintenance page 10).
If the injector has not been stored properly deposits may
have dried onto the motor (see Maintenance page 10).
Before operation, soak entire unit into room temperature
water approx. 72°F (22°C) for an eight hour period.
Select a safe location. Chemical container should be
kept away from children and/or high usage areas and
the location must also not be susceptible to freezing
temperatures.
Use only clean FILTERED uid. Do not allow contaminants
to enter the solution container. They can be pumped into
the uid line and may cause the spread of disease. Dirt,
debris and other contaminants in the solution container
may cause excessive wear to the unit.
Min: 34°F (1°C) Max: 100°F (38°C)
0.3%, 2.5% - 100 psi (6,9 bar)
5% - 80 psi (5,5 bar)
5% model with remote injection kit has maximum
operating pressure of 60 psi (4 bar).
Install a pressure regulator and/or pressure relief valve to
ensure operating pressure does not exceed the maximum
specication.
Release uid pressure.While the system is in operation,
turn off the incoming uid valve. Leave the out going
valve open this will relieve the pressure at the injector
and all parts of the system after the injector. Injector is
now safe to remove.
English: 8
Operations
Fluid owing through the injector will automatically cause
the injector to “click” and inject a set amount of solution
into the uid line. The higher the ow rate the more
frequent the "clicking". The injector is designed to inject
solution proportionally (at the same set ratio) regardless
of uid ow.
Fluid ow and pressure must be within the established
specications (see Specication on page 6) for your
model.
The feed rate on the injector is adjustable EVEN WHILE
OPERATING AND UNDER PRESSURE. To change feed
rate see (Fig. 1 and Fig. 2). Do not remove #79 when
injector is under pressure.
1. Remove Upper Interlock Pin (#65) (Fig. 1).
2. Rotate Ratio Adjuster Sleeve (#61) up or down to the
desired setting (Fig. 2). Use the top of the Ratio Adjuster
Sleeve to line up with the desired feed rate on the
setting (Fig. 2a).
3. Re-insert Upper Interlock Pin (#65). Clip must be
parallel with settings to be able to re-insert.
NOTE: Do not screw Ratio Adjuster Sleeve below lowest
setting line. Measure outlet uid to assure desired feed
rate is being delivered.
Injecting solution into the uid line can be TEMPORARILY
stopped with the On/Off feature (Fig. 3). Moving the
On/Off Lever to the OFF position allows service uid to
pass through the injector without injecting chemical. No
"clicking" will be heard.
With the On/Off lever set to the ON position the injector
will operate as normal and “clicking” will be heard when
uid is owing. It is recommended to use the three-valve
bypass (see Fig. 5), for continued bypassing or servicing
of the injector.
Fig. 1
Fig. 3
Fig. 2
Fig. 4
Run Position
(clicking)
Off Position
(not clicking)
A
Typical wall
mounting
Fig. 2a
A
A
English
English: 9
Install a lter of 140 mesh (104 micron) or ner depending
on your uid quality to prolong the working life of the injector
and for the warranty to be valid. Dosmatic recommends a Twist II
Clean® lter that can be ordered with your injector.
Securely fasten your injector to a solid object such as a wall or in
a cold uid line. Note arrow on injector indicates uid ow.
Install one that meets local code requirements.
Prevents pressure from exceeding specications of the unit.
Allows the injector to be taken off-line for maintenance
or storage when not in use.
Prevents uid-hammer damage to the injector when operating
quick closing solenoid, pneumatic or hand-operated ball valves
on the uid system.
To prevent solution from being siphoned out (from the solution
container) into the feed lines when the upstream valve is shut off.
The anti-siphon valve must be installed on the downstream outlet.
Place solution container on a level below the injector suction tube
tting. Using the inlet side as a shut-off valve could cause full
strength solution to siphon into the feed line.
Use any size container. A lid or cover is recommended. To connect
your solution container, gently push the end of the suction tube
onto the bottom of the suction tube tting assembly.
Place the lter into the solution container at least 2" (5cm) from
the bottom and ll with at least 2" (5cm) of chemical solution.
The injector is shipped with a thin coat of silicone around the
seals for ease-of-assembly. Petroleum based lubricants such
as Vaseline©, baby oil, WD40©, or motor oil on the O-rings or
any part of the injector should never be used as this can cause
particles to adhere and clog or damage the injector.
Open the bypass valve (A), close inlet valve (B) and outlet
valve (C) to prevent uid ow into the injector. SLOWLY
turn on the main uid line. Run uid ows between 5 -12
gpm (11-45 l/m) through the plumbing system. Turn on all of the
valves located downstream from your injector to release trapped
air. SLOWLY turn on the inlet valve (B). Open the outlet valve (C)
and close valve (A). As uid travels through the injector, you will
hear a “clicking” sound. Check for leaks and correct if necessary.
COVERED CONTAINER
INLET FILTER
INLET VALVE
(RECOMMENDED)
BYPASS VALVE
(RECOMMENDED)
OUTLET VALVE
(RECOMMENDED)
SUCTION TUBE
SOLUTION FILTER
50 MM
2" REQUIRED
(A)
(B) (C)
FLOW INDICATOR
BACK FLOW
PREVENTOR BYPASS
DIRECTION OF FLOW
140 MESH / 104 MICRON
(MINIMUM REQUIRED)
FLOW CONTROL
VALVE @ OUTLET
ANTI-SIPHON
VALVE
(OPTIONAL)
(OPTIONAL)
FLUID HAMMER
ARRESTER
PRESSURE
REGULATOR
(RECOMMENDED)
(RECOMMENDED)
PRESSURE
GAUGE
(OPTIONAL)
(OPTIONAL)
FILL
VALVE
(OPTIONAL)
6" minimum
152.4 mm
PRESSURE SAFETY
DEVICE
(RECOMMENDED)
Installation and Start-up
Fig. 5
Suggested Installation Diagram
!
English: 10
Remote Injecting
Additive allowed to remain in injector can dry, foul or
damage the lower end at the next start-up. Place suction
tube into a 1 qt. (0.95 liters) or more container of fresh
ltered water. Flow fresh water through the injector by
operating until container is empty. This procedure is not
needed for continuous operation.
Keep covered to prevent dirt, ies, feathers and other
ying debris from entering the container. Rinse container
thoroughly and often. Do not mix chemicals together that
might react and cause a precipitate. Use FILTERED uid
when lling container.
Inspect each time new solution is added. Clean lter
screen (#27) and suction tube (#25) as necessary by
rinsing in fresh water. Replace if necessary. Keep lter
screen off bottom of solution container to prevent dirt
and precipitate from clogging lter.
Clean or replace inlet lter as required to increase the life
of the unit as well as reduce pressure loss.
When not in use place the injector in bypass mode by
using the three valve bypass (preferred) or turn the
on/off lever on the top of the injector to the off position.
For extended storage, rinse injector (see "Rinse Injector
After Each Use") and place underwater in a container.
Apply monthly, <0.1 oz. (29 ml) of chlorine bleach to
avoid algae growth. KEEP FROM FREEZING.
Maintenance
Is recommended for the following:
Single Injector:
To prevent mineral buildup within the body of the unit.
Use when injecting chemicals that cause minerals to
precipitate from uid (see Fig. 6)
Injectors In a Series:
When injecting multiple chemical injections, using two
or more injectors. Each injector adds chemical to the
uid(water) system, while bypassing the next injector and
eliminating the potential damage to that injector (see Fig. 7).
NOTE: when mixing more than one chemical, always
refer to your chemical manufacturer information guide
for proper application. Contact your local distributor or
Dosmatic customer service for information or to order.
Remote Injector
Kit shown in a
series.
Remote Injector
Kit shown on a
single injector.
Fig. 6
Fig. 7
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas
(# 17, 14 & 13).
2. Check #17 O-ring,
#7 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring
and #44 (0.3% - #51)
Dosage Piston.
2. Clean and/or replace
#13 Check Poppet, #11
Suction Tube Fitting.
1. #7 Cylinder
2. #14 O-ring
3. #51 Shaft
Assembly Dosage
Piston
Refer to pages 14 & 15
SuperDos 45 (0.3%) Model (Including PAA)
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas
(# 17, 14 & 13).
2. Check #17 O-ring,
#7 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring
and #44 Dosage Piston.
Clean and/or replace.
2. #13 Check Poppet ,
#11 Suction Tube Fitting.
1. #7 Cylinder
2. #14 O-ring
Refer to pages 16 & 17
Reference numbers refer to Page 13 - 17
Kit Part Numbers
012705
English
English: 11
Routine Maintenance Instructions
Step 1.
Unscrew LOWER END
CYLINDER ASSEMBLY
from body.
Step 2.
Remove LOWER END
CYLINDER ASSEMBLY .
Step 4.
Pry the #15 SEAL RETAINER from
the injector. Pry #17 O-ring from the
unit. NOTE: O-ring may still be
seated at the base of the unit.
Step 3.
Rotate #51 SHAFT 90º and pull
from body.
Step 5. For 2.5% & 5%
Replace #44 DOSAGE PISTON
ared-end up and #14 O-ring.
0.3% only: Replace # 51 SHAFT
ASSEMBLY. See Step 5a.
Step 6.
Reinsert #15 SEAL RETAINER
and #17 O-ring onto # 51
SHAFT ASSEMBLY.
Step 7.
Reinsert #51 SHAFT ASSEMBLY into
body and rotate 90º to lock. Conrm
the shaft is locked in by gently
tugging on the shaft. Shaft should
remain inserted.
Step 8.
Screw LOWER END CYLINDER
ASSEMBLY onto body. Ensure
#16 gasket is seated on the top
of cylinder assembly.
Step 5a. For 0.3%.
Replace LOWER SHAFT assembly
into upper shaft.
↓
↓
English: 12
Problem Cause Solution
Fluid not owing through unit
Are the red plugs at the inlet, outlet and suction tube tting openings removed?
Is the unit installed backward? The arrow on the unit must point in the
direction of the uid ow.
Has the new injector been stored for an extended period. If so, submerge the
injector in room temperature uid for 24 hours so that the working parts can
reabsorb uid and swell back to the proper size.
If still not clicking, do not open the upper body. Call Dosmatic Customer
Service.
Fluid owing through unit
Fluid rate is below or exceeds rated service ow of injector. (see Specications
for maximum ow rate page 6).
If below increase ow rate, if above, reduce ow rate.
Operating pressure exceeds maximum limit. Install a pressure reducer valve.
(see Specications for maximum ow rate page 6).
On/Off Lever in off position. Place the On/Off lever switch to the ON position.
By-Pass Valve not closed. Check and set valve to the ON position.
Problem Cause Solution
Cracked or loose Suction Hose Check for proper t and /or replace.
Dosage piston #44 (0.3% model
#51) worn or installed incorrectly
Replace. Ensure during maintenance replacement that #44 dosage
piston was installed correctly ared-end up.
O-ring retainer #15 installed
incorrectly
Install correctly.
O-ring seat #14 or dosage piston
#44 (0.3% model #51) damaged
Replace.
#17 O-ring worn and/or loose Replace.
Suction tube #25 or suction tube
tting #11 cracked, leaking or
clogged suction tube lter
Replace and/or clean as necessary.
Check valve #13 leaking Clean & replace as necessary.
Problem Cause Solution
Check valve #13 leaking Check seat area on suction tube tting #11. Check valve and seal must
t loose in the suction tube tting. Clean seal and inside tting for debris.
Washer seal on #13 is swollen or
chemical attack
Replace with new check valve assembly.
Problem Cause Solution
Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean uid lter.
Cover #1 or main body #40 worn
or scored Lightly sand inside diameter of bores to remove grooves. Install or clean
uid lter.
On/Off Lever in off position Place the On/Off lever switch to the ON position.
By-Pass Valve not open Set Valve to the closed position.
Dirty or plugged inlet lter Ensure mesh size is correct for proper ltration. Clean lter.
#17 Worn or not seated properly Re-seat #17 or replace.
Troubleshooting
Problem Cause Solution
#44 (0.3% model #51) Dosage
Piston worn Replace.
#7 Inner Cylinder worn Replace.
Unit operates at high-ow and not
at low ow Replace #17 O-ring.
Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean uid lter.
Cover #1 or main body #40 worn
or scored Lightly sand inside diameter of bores to remove O-ring grooves. Install or
clean uid lter.
English
English: 13
Injector Repair Parts
011032 NPT
011032B BSP
1194610
21 011172
3194605
85 194612
34 193641
011869
9
40
87 194616
1 194610 Upper Body
3 194605 Mixing Chamber Gasket
9 011869 Piston Assembly
21 011172 Shaft Assembly
34 193641 Cotter ring
40 011032 Lower Body NPT 1 1/4"
011032B Lower Body BSP 1 1/4"
85 194612 Upper Shaft Pin
87 194616 On/Off Handle
English: 14
Lower end & wear parts kits 0.3% PAA (Rotating):
7 194408P Cylinder, inner
10 194418H Spring
11 011452 Suction tube tting
12 212120X O-ring
13 011453F Check poppet
15 194004 Seal retainer, O-ring
16 010016S Gasket, inlet/outlet and cylinder
17 212005K O-ring
25 010029 Suction tube, 1/4” ID x 5ft
27 005230 Compression tting
51 011803K Lower shaft
52 194007 Upper shaft
61 194406P Ratio adjustment sleeve
63 212516X O-ring
64 212017X O-ring, inner cylinder, lower end
65 194310D Pin, upper interlock
66 212025V O-ring, outer cylinder, lower end
67 194611 Cylinder, outer
68 194030 Cylinder, inner for #7
71 194414 Nut, suction tube tting
78 194620 Lower end stop
79 194410SS Pin, narrow interlock
80 194415 Twistlock
79 194410
16 010016
17 212005K
15 194004
61 194406
78 194620
7194408
68 194030
63 212516X
64 212017X
52 194007
65 194310
66 212025V
67 194611
51 011803K
13 011453F
71 194414
80 194415
10 194418
11 011452
12 212120X
27 005230
25 010029
79 194410
16 010016
17 212005K
15 194004
61 194406
78 194620
7194408
68 194030
63 212516X
64 212017X
52 194007
65 194310
66 212025V
67 194611
51 011803K
13 011453F
71 194414
80 194415
10 194418
11 011452
12 212120X
27 005230
25 010029
Lower End
Assembly
– Wear Parts Kit (dosage piston/shaft
assy, O-ring)
012310K 17, 51
– Wear Parts Kit (Kit A, inner cylinder,
O-ring)
012311RK 17, 51, 63, 68
– Suction Tube Fitting Assy (poppet, nut,
washer, O-ring, spring, tting)
011463RK 10, 11, 12, 13,
80
– Wear Parts Kit (Kits C & D, inner
cylinder (2nd inner cylinder), shaft, pin,
gasket)
012312RK 10, 11, 12, 13,
16, 17, 51, 63,
68, 80
– Lower End Cylinder Kit (inner & outer
cylinder, ratio adjuster, O-ring, retainer clip,
pin, gasket)
012313RK 7, 16, 61, 63,
64, 65, 66, 67,
68, 78,79
- Lower End Kit, complete (Kit E, outer
cylinder, ratio adjuster, O-ring, retainer clip,
pin, retainer, lter, solution tube)
012314RK 7, 11, 12, 13,
15, 16, 17, 25,
27, 51, 52, 61,
63, 64, 65, 66,
67, 68, 71, 78,
79
– Motor Piston Assy (upper end kit) 011861 9, 21
– Mounting Bracket Kit (mounting
bracket, 4 hex caps & nuts)
011432 56, 57, 58
English
English: 15
Lower end & wear parts kits 0.3% (Rotating):
Kit A – Wear Parts Kit (dosage piston and
O-ring)
012310 17, 51
Kit C – Wear Parts Kit (Kit A, inner cylinder and
O-ring)
012311R 17, 51, 63,68
Kit D – Dip tube Fitting (poppet, O-ring, washer,
spring, tting
011461V 10, 11, 12, 13,
80
Kit E - Wear Parts (Kits C & D, inner cylinder
(2nd inner cylinder), shaft, pin, gasket)
012315R 10, 11, 12, 13,
16, 17, 51, 63,
68, 80
Kit F – Lower End Cylinder Kit (inner & outer
cylinder, ratio adjuster, O-rings, retainer clip,
pin, gasket)
012313R 7, 16, 61, 63,
64, 65, 66, 67,
68, 78, 79
Kit G - Lower End Kit, complete (Kit E, outer
cylinder, ratio adjuster, O-ring, retainer clip, pin,
retainer, lter, solution tube)
012317R 7, 10, 11, 12,
13, 15, 16, 17,
25, 27, 51, 52,
61, 63, 64, 65,
66, 67, 68, 71,
78, 79, 80
Kit H - Motor Piston Assy (upper end kit) 011861 9, 21
Kit M – Mounting Bracket Kit (mounting bracket,
4 hex caps & nuts)
011432 56, 57, 58
11 194412
80 194415
10 194418
12 212120
71 194414
13 011453A
25 011015
27 011026
79 194410
17 212005
15 194004
16 010016
52 194007
51 011803
67 194611
61 194406
78 194620
7194408
68 194030
63 212516
64 212017
66 212025
65 194310
11 194412
80 194415
10 194418
12 212120
71 194414
13 011453A
25 011015
27 011026
79 194410
17 212005
15 194004
16 010016
52 194007
51 011803
67 194611
61 194406
78 194620
7194408
68 194030
63 212516
64 212017
66 212025
65 194310
7 194408 Cylinder, Inner
10 194418H Spring
11 194412 Fitting, Suction Tube, 3/8”
12 212120
*Must spedify material
O-ring
13 011453A Check poppet
15 194004 Seal Retainer, O-ring
16 010016S Gasket
17 212005
*Must specify material
O-ring
25 011015 Suction Tube, 3/8” X 5’
27 011026 Filter Suction Tube 3/8” Id
51 011803 Shaft, Assy With Dosage
Piston
52 194007 Upper Shaft
61 194406P Ratio Adjustment Sleeve
63 212516
*Must specify material
O-ring, Inner Cylinder
(#68)
64 212017
*Must specify material
O-ring, Inner Cylinder,
Lower End
65 194310D Pin, Upper Interlock
66 212025
*Must specify material
O-ring, Outer Cylinder,
Lower End
67 194611 Ratio Adjuster
68 194030 Cylinder, Inner For #7
71 194414 Nut, Suction Tube Fitting
78 194620 Lower End Stop
79 194410SS Pin, Narrow Interlock
80 194415 Twistlock
Lower End
Assembly
English: 16
Lower end & wear parts kits 2.5%:
60 011849M (kit)
66 212025
15 194004
16 010016
44 010044
51 194301
67 194407P
61 194406
7194404
79 194410
65 194310
17 212005
14 212005
64 212017
60 011849M (kit)
66 212025
15 194004
16 010016
44 010044
51 194301
67 194407P
61 194406
7194404
79 194410
65 194310
17 212005
14 212005
64 212017
Lower End
Assembly
Kit A – Wear Parts Kit (dosage
piston and O-ring)
011850V 14, 17, 44
Kit B – Wear Parts Kit (Kit A, &
shaft)
011945V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A,
inner cylinder and O-ring)
011850CV 7, 14, 17, 44, 64
Kit D – Hose Kit (O-ring, dip tube
tting, check valve, 2 adapters,
clamp, hose, lter)
011849M 60
Kit F – Lower End Cylinder Kit
(inner & outer cylinder, ratio
adjuster, O-rings, retainer clip,
pin, gasket)
011961V 7, 16, 61, 64, 65, 66,
67, 79
Kit H – Motor Piston Assy 011861 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts)
011432 56,57,58
7 194404P Cylinder, Inner
14 212005
*Must specify material
O-ring
15 194004 Seal Retainer, O-ring
16 010016S Gasket
17 212005
*Must specify material
O-ring
44 010044P Dosage Piston
51 194301F Shaft
60 011849M Hose Braid Kit
61 194406P Ratio Adjustment Sleeve
64 212017
*Must specify material
O-ring, Inner Cylinder,
Lower End
65 194310D Pin, Upper Interlock
66 212025
*Must specify material
O-ring, Outer Cylinder,
Lower End
67 194407P Cylinder, Outer
79 194410SS Pin, Narrow Interlock
English
English: 17
Lower end & wear parts kits 5%:
65
17
15
16
44
14
51
67
66
61
64
7
60
79
011849M (kit)
194310
194004
010016
194309
011918P
194406
194405
194410
212005
212005VH*
194301
212025
212017
*This O-ring must
be viton hard
and needs to be
checked monthly
65
17
15
16
44
14
51
67
66
61
64
7
60
79
011849M (kit)
194310
194004
010016
194309
011918P
194406
194405
194410
212005
212005VH*
194301
212025
212017
*This O-ring must
be viton hard
and needs to be
checked monthly
Lower End
Assembly
Kit A – Wear Parts Kit (dosage piston
and O-ring)
011852PV 14, 17, 44
Kit B – Wear Parts Kit (Kit A, & shaft) 011950V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A, inner
cylinder and O-ring)
011856PV 7, 14, 17, 44,
64
Kit D – Hose Kit (O-ring, dip tube
tting, check valve, 2 adapters,
clamp, hose, lter)
011849M 60
Kit F – Lower End Cylinder Kit (inner
& outer cylinder, ratio adjuster,
O-rings, retainer clip, pin, gasket)
011963PV 7, 16, 61, 64,
65, 66, 67, 79
Kit H – Motor Piston Assy 011861 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts)
011432 56, 57, 58
7 194405P Cylinder, Inner
14 212005
*Must specify material
O-ring
15 194004 Seal Retainer, O-ring
16 010016S Gasket
17 212005
*Must specify material
O-ring
44 194309 Dosage Piston
51 194301F Shaft
60 011849M Hose Braid Kit
61 194406P Ratio Adjustment Sleeve
64 212017
*Must specify material
O-ring, Inner Cylinder, Lower End
65 194310D Pin, Upper Interlock
66 212025
*Must specify material
O-ring, Outer Cylinder, Lower End
67 011918P Cylinder, Outer
79 194410SS Pin, Narrow Interlock
English: 18
See page 3 for Dosmatic contact information.
Thoroughlyush the injector with water of any chemical and drain. Ensure proper packing for shipment.
To EXPEDITE warranty evaluation and repair or non-warranty product repair, please include the following:
a copy of the original invoice, serial number of the unit, chemical used, contact information and a Return
Authorization (RA) number, contact your country's Dosmatic Customer Service to obtain.
Send freight prepaid and ship to Dosmatic or your local distributor. For the name of your local distributor or if
returning to Dosmatic, contact your country's Dosmatic Customer Service.
For a WARRANTED injector: upon inspection and determination that the unit has defects in materials or
workmanship, the unit will be repaired or replaced at Dosmatic’s option, free of charge and shipped back
freight prepaid.
For a NON-WARRANTED injector: upon inspection Dosmatic or a local distributor will call the customer with a
repair estimate.
Warranty
We make the best and most reliable uid-driven injectors
available. Our warranty provides the best coverage in the
industry. Dosmatic will provide for replacement of all parts
proven to be defective in material or workmanship from the
date of purchase for the following periods:
3 years The cover and body
2 years The motor piston assembly
1 year The lower end (Chemical pump)
Dosmatic products are warranted to be free from defects in
materials and workmanship for the above time frames. Dosmatic
will at its sole option repair or replace any component that fails
in normal use. Any repairs made under warranty shall not extend
the initial warranty period.
Your only responsibility is ordinary maintenance - ltering
incoming uid, replacing the O-ring and dosage piston when
worn. Seals and O-rings are not covered under the warranty.
This warranty is not valid if the defects are found to be
due to the product’s misuse, lack of maintenance, uid
impurities such as sand or iron, defective installation,
freezing, uid hammer, abuse, unwanted side effects due
to the chemicals you choose to inject or service provided by
anyone who is not an authorized service provider. Dosmatic
declines any responsibility if the product is not used in
compliance with the operating instructions and specications
as indicated in this owner’s manual.
Warranty may be void if injector body is disassembled. If
you suspect you are having a problem in the motor piston
assembly or inside the body please contact Dosmatic or any
authorized repair center to arrange to send the injector in to
be evaluated and/or repaired.
IN NO EVENT SHALL Dosmatic BE LIABLE FOR ANY INCIDENTAL,
SPECIAL; INDIRECT, OR CONSEQUENTIAL DAMAGES, WHETHER
RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THIS
PRODUCT OR FROM DEFECTS IN THE PRODUCT.
There is no warranty expressed or implied relating in any way
to products used in conjunction with Dosmatic.
Dosmatic or authorized distributor shall not be liable for
incidental or consequential damage, such as any economic
loss. Dosmatic retains the exclusive right to repair or replace the
product. Such remedy shall be your sole and exclusive remedy
for any breach of warranty. There are no warranties, expressed
or implied, which extend beyond those described above.
continued...
Français: 19
Français
Ce document ne constitue pas un engagement contractuel de la part de Dosmatic et il est à titre
d'information seulement. Dosmatic se réserve le droit de modier les données ou l’aspect du produit sans préavis.*
Les numéros de séries Dosmatic sont écrits seulement
sur le corps de pompe. Veuillez écrire ce numéro dans
l’espace ci-dessous et l’indiquer lorsque vous appellerez
votre distributeur ou la société Dosmatic pour obtenir des
informations, pièces détachées ou autres services.
N°de série..............................................................................
Date d’achat ................................................................
Ce livret vous donne les informations dont vous aurez besoin pour utiliser et prendre soin de la
pompe Dosmatic. Si vous avez d’autres questions sur la garantie, l’entretien quotidien ou sur le
simple usage de l’appareil, veuillez contacter votre distributeur le plus proche ou le service après
vente de Dosmatic.
Ces modèles sont fabriqués pour injecter des produits chimiques liquides ou solubles qui sont
appropriés et qui acceptent des injections pour des systèmes hydrauliques
Il est de la responsabilité de l’utilisateur de déterminer les paramètres de dosages corrects de
l’appareil grâce aux recommandations du fabricant de produits chimiques qui les distribuent et de
s’assurer qu’un dosage correct est respecté.
Dosmatic offre une garantie limitée de 3 ans à compter de la date d’achat de l’appareil et le couvre
uniquement contreles défauts de fabrication ou les comosants défectueux. Si vous l’entretenez et
l’utilisez soigneusement, votre injecteur aura une durée de vie plus longue. Vous trouverez toutes les
informations sur la garantie à la page 28.
Français
SOMMAIRE
Principe De Fonctionnement ............................................................................................... 20
Contenu Des Boites ............................................................................................................ 21
Specications ..................................................................................................................... 21
Mesures De Sécurité ........................................................................................................... 22
Warranty Compliance ..........................................................................................................22
Conseils Généraux ..............................................................................................................22
Fonctionnement .................................................................................................................. 23
Installation Et Mise En Marche ............................................................................................ 24
Conseil schéma d’installation ............................................................................................. 24
Entretien .............................................................................................................................25
Injection Extérieure .............................................................................................................25
Instructions Pour L'entretien Courant .................................................................................. 26
Diagnostic Des Anomalies ................................................................................................... 27
Garantie .............................................................................................................................28
Français: 20
Directement installée sur le réseau d’eau, la pompe doseuse Dosmatic fonctionne sans électricité,
utilisant la pression d’eau comme unique force motrice. L’eau actionne la pompe doseuse, qui
aspire le pourcentage désiré de concentré directement depuis son contenant. Dans la chambre
de mélange brevetée, le concentré est alors mélangé à l’eau, puis le mélange parfaitement
homogénéisé est alors expulsé en sortie de pompe. Le volume du concentré du concentré sera
toujours proportionnel au volume d’eau entrant dans la pompe, et ce quelles que soient les
variations de débit ou de pression.
Le débit d'eau traverse la
pompe ce qui entraîne le
piston moteur.
Le produit chimique
n'est pas en contact
avec le moteur.
Le concentré est
mélangé à l'eau
dans une chambre
de mélange.
Solution mélangée
Aspiration du produit
chimique venant
directement du bac.
PRINCIPE DE FONCTIONNEMENT
Précis et Fiable
This manual suits for next models
2
Table of contents
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