Dover MagLink LX4 User manual

Part Number: M2050-EU, Rev. 1
Issue Date: TBD
Installation Manual
MagLink LX4
M2050-EU
Revision: 1

NOTE: Before you use this manual, make sure you have the most recent revision. Look at the
revision of this document to make sure it agrees with the most current revision found at
http://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos. Download the
latest revision if necessary.
ProGauge is a part of Dover Fueling Solutions.
Contact
START ITALIANA S.r.l.
Via Pola 6
20813 Bovisio Masciago (MB)
Italy
Tel. [phone]
Fax [phone]
Copyright Information
© 2020 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING
SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.
Inc./Dover Corporation, Dover Fueling Solutions UK Ltd. and their affiliated entities.
M2050-EU Rev.: 1 Dover Fueling Solutions Page 2

Table of Contents
Section 1 Preface 5
Section 2 General Warnings 6
Section 3 Introduction 7
3.1 Safety Warnings 9
3.2 Information Panels 9
Section 4 General Indications 11
Section 5 Product Labels 13
Section 6 Installation 15
6.1 Installation Warnings 15
6.2 Installation Location 15
6.3 Electrical Connection 16
6.4 Installation Procedure 16
Section 7 Connections 19
7.1 Connection to the Intrinsically Safe XMT-SI and DMP-SI Probes 19
7.2 Connection to the XMT Explosion-proof Probe 20
7.3 Connection to the RF Receiver (for XMT-SI-RF) 21
7.4 Interface to Relay - Diagram of Connectors 22
7.5 IFSF OPTION 24
7.6 DIP-Switch Configuration 25
7.7 Micro SD Card 26
7.8 Close and Start Up the Console 26
7.9 DB9 Connections to a Management System 26
7.9.1 DIALOG Fuel Management System 27
7.9.2 GILBARCO Fuel Management System 27
7.9.3 DRESSER (PIGNONE) Fuel Management System 28
Section 8 Maintenance 29
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Section 9 Technical Support 30
Section 10 Wiring Diagrams 31
10.1 Connect XMT-SI probes 31
10.2 Connect XMT Exd probes 32
10.3 Connect RF Probes 33
10.4 Connect On/Off Sensors 34
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Section 1 Preface
Start Italiana S.r.l. has made every effort possible to see that this document is complete, accurate and
updated. With every revision of the console, the related information is added to the document. Start Italiana
S.r.l. reserves the right to make unannounced improvements and/or changes in the product and/or
associated programs. Start Italiana S.r.l. is not liable for damages of any kind, including those resulting in the
document, including typographical errors.
Making copies, citing quotes or other reproductions of all or part of this document is permitted only after
written consent of Start Italiana S.r.l.
Patents protect trademark or name.
Copyright 2019© Start Italiana S.r.l. – All rights reserved
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Section 2 General Warnings
Carefully read the instructions in this manual before you do the installation procedures.
Only approved persons are permitted to install this equipment and configure the console.
The manufacturer is not responsible for operations that are not included in this manual.
The manufacturer is not liable in regards to competent bodies for changes to the equipment and software that
are not approved.
In case of failure or defect, refer directly to an authorized service provider or manufacturer.
The manufacturer is not liable for injury and/or damage to persons and/or property and/or pets caused by the
failure to obey safety instructions.
All approved personnel must know all safety requirements in this manual, the configuration manual and the
user manual.
Refer directly to an approved service provider or manufacturer for questions about the operation of the
equipment.
IMPORTANT: You must read and obey all safety instructions in this manual before you use
this equipment.
WARNING: Incorrect use of this equipment that does not agree with the
instructions in this manual can cause a risk to safety.
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Section 3 Introduction
This manual was prepared in accordance with IEC 82079-1 standards. “Preparation of instructions for use -
Structuring, content and presentation - Part 1: General principles and detailed requirements and according to
the ATEX Directive 2014/34/EU concerning equipment and protective systems intended for use in potentially
explosive atmospheres."
This manual gives all necessary information about the installation of the MagLink LX4 console.
IMPORTANT: This manual must be used together with the related product manuals:
M2051-EU MagLink LX4 Configuration Manual
M2052-EU MagLink LX4 User Manual
You must install the console as shown in this manual, configure the console as instructed in
the M2051-EU MagLink LX4 Configuration Manual, and use the console in the field as shown
in the M2052-EU MagLink LX4 User Manual.
WARNING: This device must not be discarded with household waste. This
device is labeled in accordance with European Directive 2012/19/UE
concerning used electrical and electronic appliances (waste electrical and
electronic equipment – WEEE).
This guideline gives the methods for the return and recycling of used
electronic devices as applicable throughout the EU. To return your used
device, use the return and collection systems available to you.
The battery used in this device may present a risk of fire or chemical burn if
mistreated. Do not disassemble, heat above 50°C or incinerate.
The table that follows lists reference data of the manufacturer:
Data Description
Name START ITALIANA S.r.l.
Address
Via Pola 6
20813 Bovisio Masciago (MB)
Italy
Telephone [phone]
Fax [phone]
Website www.startitaliana.com
e-Mail [e-mail]
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INFORMATION: The units of measurement contained in this manual refer to a specified
selection by the user. Refer to the M2051-EU MagLink LX4 Configuration Manual for more
information on how to set units of measure.
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3.1 Safety Warnings
This manual contains many important Safety Alerts. There can be a risk of injury or damage to property if you
do not obey these alerts. The panels below show the types of safety warnings that can be seen and how
each is specified.
DANGER: Indicates an immediately hazardous condition that, if not prevented,
will result in death or serious injury.
WARNING: Indicates a possibly hazardous condition that, if not prevented,
could result in death or serious injury.
CAUTION: Indicates a possibly hazardous situation that, if not prevented,
could result in minor or moderate injury.
NOTICE: Indicates important information not related to hazards. A condition that, if not
prevented, can result in property damage.
SAFETY INSTRUCTIONS: Indicates instructions and procedures related to safety or
gives the location of safety equipment
3.2 Information Panels
NOTE: This panel gives more information about an instruction or procedure.
IMPORTANT: This panel contains special information that is important and must be read
and obeyed.
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REMINDER: This panel shows information that has been given before in the manual that is
important to show again.
TIP: A step or procedure that is recommended to make another step or procedure easier.
INFORMATION: This panel shows references to more information in other sources.
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Section 4 General Indications
The MagLink LX4 console is shipped in a cardboard box (L 450 x H 300 x D 200 [mm]) and includes the
components as follows:
lMagLink LX4 console
lConnection cable (220 V AC with Schuko plug)
lQuality control certification checklist
lUser manual, installation manual and web configuration manual
Weight of the console with its carton: 2 kg.
The table below shows the primary technical characteristics of the console:
Element Characteristic
Display
Display TFT 7inch
Dimensions 155 x 88 [mm]
Console
Dimensions
·Width 267 mm
·Height with cable: 215 mm
·Depth 80 mm
The illustration below shows the ports and connections on the bottom of the console:
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Element Description
USB For USB printer connection. It can also be used for firmware updates and back-up of the console (Refer to the
M2052-EU MagLink LX4 User Manual)
RJ45 For console configuration, and local network connections (Refer to the M2051-EU MagLink LX4 Configuration
Manual )
RS232
Com 1 Serial port for connection to management systems (FCC/POS/DCD)
RS232
Com 2 Serial port for connection to management systems (FCC/POS/DCD)
Ground
connection
Ground connection of the internal Intrinsically Safe barrier. Use a dedicated 4.0 mm2copper cable to connect to
the main ground lug in the electrical panel of the station. This will prevent high voltages sent to the Intrinsically
Safe wiring side if there is an electrical fault in the power side.
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Section 5 Product Labels
lName and address of the manufacturer
lCE marking with the Notified Body
lProduct Name
lThe "Caution" symbol (0434B of 01/2004), according to ISO 7000
lSerial number
lYear of production
lPower Supply(VAC and Hz)
lPower consumption (VA)
lOperating temperature (°C)
lIngress protection (IP grade)
lFuse rating
lIndication that inside there is intrinsically safe circuit
lName and address of the manufacturer
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lEquipment Type (BRA-SI, BRA-SIP, or BRA-2SIP)
lATEX Reference number of the certificate
lATEX Marking: Ex II (1) G [Ex ia Ga] IIB
lSerial number
lElectrical data
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Section 6 Installation
6.1 Installation Warnings
DANGER: Do not install the console in a hazardous area!
Flammable fumes can cause an explosion when mixed with air.
Dangerous areas can occur where there are gases or fumes.
The MagLink LX4 console is NOT explosion-proof.
WARNING: Only use fuses of 250 V - 1 A for input power.
WARNING: connect the Intrinsically Safe Ground connection of the
console to the earth system of the site. A possible explosion or fire can occur
if damage is caused to the intrinsic safety of the device and high voltages are
sent to the Hazardous Area.
6.2 Installation Location
Select a location for the console installation where weather cannot cause negative effects or damage to the
electrical circuits (high and low temperatures, high humidity, direct sunlight etc.).
NOTICE: Install the console in a place that is protected from moisture, direct sun, and
water splashes. The console should be installed indoors in a climate controlled room.
CAUTION: The console must be installed in a safe area.
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6.3 Electrical Connection
To make a connection to 220 VAC:
lDe-energize all power switches at the main electrical panel.
lMake sure to use the applicable connections to connect the console to the electrical panel.
lFor power connections, use a single-phase cable, a section of which is not less than 1.5 mm2and
one which is sufficiently protected. The power cord must comply with the standards IEC 60227 and
IEC 60245. The cable supplied with the console already complies with these regulations.
lMake sure the power plug is connected to the ground and protected against short circuits and
power surges.
lMake sure to connect the I.S. ground to the site's earth system. Use a dedicated 4.0 mm2copper
cable (see the illustration below).
.
lThe power cord must be easy to identify and must have easy access so it can be used to remove
power.
WARNING: There is high voltage within the console.
IMPORTANT: The electrical connection procedure must be done by approved personnel
only!
6.4 Installation Procedure
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1. Remove the three (3) cover screws as shown in the illustration above.
2. Lift the cover carefully and disconnect the ribbon cable from the rear panel of the console as shown
in the illustration above. Put the cover and screws in a temporary safe location where they can be
found later and where the components cannot be damaged.
3. Attach the rear panel to a wall.
a. Select a location to attach the console to an indoor wall where it can be easily seen. Make
sure to keep sufficient access to the connection ports on the bottom of the console.
b. Hold the unit against the wall where it will be attached. There are four (4) mounting screw
holes in the unit (see the illustration above for the locations of the holes).
c. Use a pen to identify the screw hole locations on the wall.
d. Drill the holes at the screw hole location marks.
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e. Tap the holes for an applicable screw size or put screw anchors in the hole. It is
recommended to use size 6 Fischer wall anchors.
f. Attach the unit to the wall with the applicable screws.
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Section 7 Connections
The table that follows shows a list of the inner components of the rear of the console.
Component Description
1 Power Supply Unit (PSU) protection panel
2 BRA-2SIP barrier for connection to the DMP-SI-485 and XMT-SI-485 probes (8+8)
3Four (4) Built-in Relays, Six (6) Inputs, OPTIONAL IFSF/GSM card (International Fore-
court Standards Forum/Global Systems for Mobile Communications)
7.1 Connection to the Intrinsically Safe XMT-SI and DMP-SI Probes
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The table that follows shows the wiring connections between the XMT-SI and DMP-SI Probes and the LX4
Console:
Connection Specification
MR1 Barrier Input
MR3
Safety Barrier Input (up to eight [8] probes)
Red (+ 12V) - Terminal 1
Brown (RS485A) - Terminal 2
Blue (RS485B) - Terminal 3
White (-0 V) - Terminal 4
MR4
Safety Barrier Input (up to eight [8] probes)
Red (+ 12V) - Terminal 1
Brown (RS485A) - Terminal 2
Blue (RS485B) - Terminal 3
White (-0 V) - Terminal 4
If a site installation has more than 16 probes/tanks you must use an external MagDirect barrier connected to
the console MR1 or CN7 (see below) terminal blocks. Each MagDirect barrier can hold up to eight (8) probes.
See the Wiring Diagram section for more information.
7.2 Connection to the XMT Explosion-proof Probe
You can install up to 32 XMT probes on CN7.
The XMT model explosion probes must be connected in parallel to the console and directly to the connector
CN7. It does not go through the intrinsically safe barrier (the barrier is not applicable in this installation).
The table that follows shows the wiring connections between the XMT Probes and the LX4 Console main
board CN7 terminal block:
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