Dover Petro Vend FSC3000 User manual

Petro Vend FSC3000 Installation Manual
Part Number: - M1700
Revision: - 15.1
FSC3000

NOTE: Before you use this manual, make sure you have the most recent revision. Look at the
revision of this document to make sure it agrees with the most current revision found at
https://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos/technical-
manuals.
Download the latest revision if necessary.
OPW Fuel Management Systems is a part of Dover Fueling Solutions.
Copyright Information
© 2021 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING
SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.
Inc./Dover Corporation, Dover Fueling Solutions UK Ltd. and their affiliated entities.
Contact OPW Fuel Management Systems
6900 Santa Fe Drive, Hodgkins, IL 60525, USA
Visit us at https://www.doverfuelingsolutions.com/.
Sales Support: [phone] (7:30 a.m. to 4:00 p.m., US CST) • Email orders to:
[email protected] • Send billing inquiries to: [email protected]
Call 1-877-OPW-TECH (877-679-8324)
For calls outside US and Canada, call [phone]
Monday through Friday, 7 a.m. to 6 p.m., US CST
For installation wiring reference, fuel control field wiring diagrams for the equipment that follows that includes
Bennett, Fill-Rite, Wayne and other products, go to the OPW Fuel Management Systems FMS Technical
Library (login required). Scan or click the QR code below or go to:
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https://dover.sharepoint.com/sites/DFS-
SSO/FMS%20Technical%20Library/Forms/AllItems.aspx?e=2%3AGGSaiz&at=9&isAscending=true&viewi
d=e7cd12e5%2D80bc%2D41f8%2D831a%2Df457da7903c3
NOTE: A Technician login is required to access the Technician Portal. For technician
registration, go to the Technician Registration page at http://www.opwglobal.com/opw-
fms/tech-support/technician-registration.
l Bennett 3800 Duo-2
l Bennett 3800 Single
l Bennett Mechanical
l Fill-Rite
l Gasboy 9100 Dispenser
l Gasboy 9100 Duo-1 Pump
l Gasboy 9100 Duo-2 Pump
l Gasboy 9800 Dispenser
l Gasboy Pump
l Gasboy 9850KX
l Wayne Reliance Dual Dispenser
l Wayne Reliance Duo-2
l Wayne Reliance Single Dispenser
l Wayne Reliance Single Pump
l Wayne Select Dual
l Wayne Select Duo-2
l Wayne Select Single Duo-1 Pump
l Wayne Select Single
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Table of Contents
Section 1 Important Safety Information 8
1.1 Safety Warnings 9
1.2 Information Panels 9
1.3 Installer Safety 11
1.4 Electrostatic Sensitive Devices (ESD) 12
1.5 FCC Compliance 13
1.6 Applicable Warnings, Battery Safety 14
1.6.1 Internal Coin Cell Battery Safety 14
Section 2 FSC3000 Controller 15
2.1 PV380 DigiServe & PV384 Lantronix Boards 16
2.2 Technical Specifications 18
2.2.1 Remote vs. Integrated FSC3000 18
2.3 Components & Diagrams 19
2.3.1 Main Board Components 19
2.3.2 Parts Listings & Accessories Exploded View 19
2.3.3 System Wiring Schematics 21
2.4 Ports 23
2.4.1 USB Key 23
2.4.2 Ethernet 24
2.4.3 Phone Line 25
2.4.4 RS-485 26
2.4.5 RS-232 27
2.5 Installation 37
2.5.1 Integrated FSC3000 Communication Conduit 37
2.5.2 Remote FSC3000 37
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2.5.3 SIMM Activation 38
2.5.4 Wireless Radio Modem Installation 38
2.5.5 Additional System Options 38
2.6 Physical Configuration 39
2.6.1 FSC3000 Access Connections – Baud Rate Setting 39
2.6.2 Direct-Connect Serial Communication to PC 39
2.6.3 PC Connection via Dial-In 39
2.6.4 PC Connection via Built-in Ethernet Adapter 40
2.7 Startup & Test 41
2.7.1 Cold-Start 41
2.7.2 Software Configuration 41
2.7.3 FSC3000 Ethernet Port Setup 42
Section 3 Pump Control 48
3.1 Direct Pump Control (DPC) 49
3.1.1 Wayne and Gilbarco 49
3.1.2 Gasboy 49
3.1.3 DPC Technical Specifications 49
3.1.4 DPC Installation 50
3.1.5 DPC Pump Control (Electronic Control) Conduit Requirements 50
3.1.6 DPC Interface in a Remote Enclosure (for Wayne and Gilbarco) 51
3.1.6.1 Wayne Data Distribution Box Connection to DPC Board 52
3.1.6.2 Gilbarco D-Box Connection to DPC Board 53
3.1.7 Install a DPC Interface in a Terminal Pedestal (for Wayne and Gilbarco) 54
3.1.7.1 20-4428 Board Plate Assembly Installation 54
3.1.7.2 Pedestal Mount DPC Kit Installation (FMS P/N 20-4419-DPC) 55
3.1.8 Install a DPC Interface for Gasboy® 58
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3.1.8.1 Remote DPC Interface for Gasboy Installation 58
3.1.8.2 DPC Interface for Gasboy Pedestal Installation 59
3.1.9 Physical Configuration 61
3.1.9.1 DPC Interface Jumper Setup (for Wayne and Gilbarco) 61
3.1.10 Software Configuration 62
3.1.11 Testing 62
3.2 Dispenser Terminal Control (DTC) 63
3.2.1 Technical Specifications 63
3.2.2 Terminal Types 63
3.2.2.1 Wayne CAT (Card Authorization Terminal) 63
3.2.2.2 Gilbarco CRIND (Card Reader in Dispenser) 63
3.2.3 Diagrams 64
3.2.3.1 Wayne DTC 64
3.2.3.2 Gilbarco DTC 64
3.2.3.3 Gilbarco Secure Prompts DTC 65
3.2.4 DTC Installation 66
3.2.4.1 DTC Remote Enclosure Installation 66
3.2.5 Physical Configuration 67
3.2.5.1 Wayne CAT-specific 67
3.2.5.2 Gilbarco CRIND-specific 68
3.2.6 Software Configuration 69
Section 4 Maintenance & Troubleshooting 70
4.1 FSC3000 (Remote Only) Maintenance 70
4.2 Fuel Island Terminal Maintenance 70
4.3 Remote Enclosures 71
4.4 Journal Printer 71
Appendix A - Pump Control Test Checklist 72
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Warranty 78
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Section 1 Important Safety Information
You must read and understand all safety information in this manual.
IMPORTANT: ONLY APPROVED, TRAINED TECHNICIANS ARE PERMITTED TO
INSTALL OR DO SERVICING ON THE EQUIPMENT AND COMPONENTS SHOWN IN THE
PROCEDURES IN THIS MANUAL.
For your protection, obey all safety panels, warnings and instructions where they occur.
Read the safety and compliance information completely in the sections that follow before you begin
installation.
DANGER: To prevent the possibility of explosion or fire, do not use electrical
or battery operated power tools in or near the Hazardous Area! Only use
pneumatic or hand tools.
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1.1 Safety Warnings
This manual contains many important Safety Alerts. There can be a risk of injury or damage to property if you
do not obey these alerts. The panels below show the types of safety warnings that can be seen and how
each is specified.
DANGER: Indicates an immediately hazardous condition that, if not prevented, will
result in death or serious injury.
WARNING: Indicates a possibly hazardous condition that, if not prevented, could
result in death or serious injury.
CAUTION: Indicates a possibly hazardous situation that, if not prevented, could
result in minor or moderate injury.
NOTICE: Indicates important information not related to hazards. A condition that, if not
prevented, can result in property damage.
SAFETY INSTRUCTIONS: Indicates instructions and procedures related to safety or
gives the location of safety equipment
1.2 Information Panels
NOTE: This panel gives more information about an instruction or procedure.
IMPORTANT: This panel contains special information that is important and must be read and
obeyed.
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REMINDER: This panel shows information that has been given before in the manual that is
important to show again.
TIP: A step or procedure that is recommended to make another step or procedure easier.
INFORMATION: This panel shows references to more information in other sources.
READ CAREFULLY: This panel points to information that must be fully read and understood
before doing the procedure(s) that comes after.
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1.3 Installer Safety
CAUTION: Incorrect installation can cause a risk of injury to installers and
users of this equipment. Incorrect installation can result in environmental
contamination or equipment damage. Read these instructions carefully!
Refer to the National Electrical Code (NFPA No. 70) and the Motor Fuel Dispensing Facilities and Repair
Garages Code (NFPA No. 30A) to make sure your installation is correct.
Installers must obey the instructions in this document to complete a safe installation.
For installations outside the United States, make sure that the installation obeys all applicable local codes.
The installer must know and obey all applicable local codes in the country or county where this unit is
installed.
NOTE: Local codes can specify special installation requirements. Installation is subject to
approval by the local authority with jurisdiction at the site.
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1.4 Electrostatic Sensitive Devices (ESD)
This product contains components that can be damaged by Electrostatic Discharge. See the instructions
below to work safely with these components.
ATTENTION: Electrostatic Sensitive Device - To prevent damage from electrostatic
discharge, obey the precautions below when it is necessary to move or touch electrostatic
sensitive devices.
l Use correct grounding methods.
l Use an ESD Field Service Kit with wrist strap, dissipative mat and grounding cord when possible.
l When possible, do not stand on carpeted surfaces while you do work with Electrostatic Discharge
Sensitive (ESDS) devices.
l Do not keep ESDS components/assemblies where there is a risk of damage.
l A new component should be kept in its anti-static package as long as possible before installation.
l Only touch ESDS components by the edges. Do not touch any of the circuitry.
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1.5 FCC Compliance
This system complies with Part 15 of the Federal Communications Commission (FCC) Rules & Regulations.
Operation is applicable to these conditions:
l This device must not cause harmful interference.
l This device must accept interference received. This includes interference that can cause undesired
operation.
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1.6 Applicable Warnings, Battery Safety
NOTE: Only certified OPW-FMS technicians are authorized to install and program this
system. This is necessary for warranty registration.
1.6.1 Internal Coin Cell Battery Safety
DANGER: The coin cell battery can explode if it is used incorrectly. Do not
recharge, disassemble or discard this battery in fire. Replace the SIMM coin
cell battery with Panasonic or Matsushita Electric Part Number CR-3032 or
equivalent ONLY. There can be a risk of fire or explosion if an incorrect battery
is used.
To avoid possible explosion or fire, do not replace the lithium battery with a
type that is not compatible.
The battery used in this device can present a risk of fire or chemical burn if
used incorrectly. Do not disassemble, heat above 100°C or incinerate.
Discard a used, replaced battery immediately. Keep away from children. Do
not disassemble and do not discard in fire.
The inside of the console contains high-voltage circuitry; ONLY certified
technicians should be permitted access to the console.
INFORMATION: For more safety information on the Panasonic CR-3032 coin cell Lithium
battery used in this device, refer to the Panasonic Product Safety Data Sheet.
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Section 2 FSC3000 Controller
The Fuel Site Controller (FSC) contains the site configuration that manages card and pump processes to and
from the Fuel Island Terminals (FITs) and Pump Control Terminals (PCTs). The FSC communicates to the
FITs and PCT 24/7 through a two-wire RS485 communication circuit (i.e., Petro-Net™).
The FSC verifies the card data, collects all fuel transaction data and stores local proprietary card flies. The
FSC3000 is equipped with the released PCI (Payment Card Industry) Security Standards application
software (a requirement by most credit card and fleet card processors, which assures merchants and their
customers that the FSC3000 Multi-trucking System does not store sensitive credit card data).
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2.1 PV380 DigiServe & PV384 Lantronix Boards
Older models of the FSC3000 contain the DigiServe main board. Models manufactured after March, 2022
contain the Lantronix main board.
To find the type of board that is installed in your FSC3000, look at the Ethernet port on the back panel. The
image above shows the differences between the ports.
Another way to see what board is installed in your unit is to remove the cover and look for the part number
printed on the board. Alternatively, you can look for the Digi or Lantronix logo on the Ethernet port label. See
the image above.
You will need the correct PC software for the type of main board in your unit to configure the IP Address of
the FSC3000 Fuel Site Controller's network adaptor.
Go to https://www.opwglobal.com/opw-fms/tech-support/software/other-software-downloads to find the
software download you need. For the PV384 Lantronix board files, look for the file "Lantronix Device Finder."
For the PV380 Digi board you will need the "Digi Device Discovery" download.
For the PV384 Lantronix board you will need to download the Lantronix Device Finder ZIP file. When you
open the file, look for the pdf Lantronix Device Installer for instructions on how to configure the IP Address of
the FSC3000 Fuel Site Controller's network adapter.
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For the PV380 Digi board, see "Configuring the FSC IP Address" on page 42 for instructions on how to
configure the IP Address of the FSC3000 Fuel Site Controller's network adaptor.
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2.2 Technical Specifications
The FSC3000 Fuel Site Controller can be contained in its own remote/desktop enclosure or installed inside a
FIT. See below for additional information of a remote FSC and an integrated FSC.
2.2.1 Remote vs. Integrated FSC3000
FSC3000 Remote Enclosure
FSC3000 Board (Integrated)
Remote vs. Integrated FSC3000 Specifications
Remote FSC3000 Integrated FSC3000
Cabinet Dimensions (H x W x D)
2.25” x 10” x 8.25”
(5.7 cm x 25.4 cm x 21 cm)
See specific FIT specifications
Power Requirements
85-240 VAC, 50/60 Hz;
25 watts maximum
See specific FIT specifications
Operating Temperature Range 32°F - 122°F (0°C – 50°C) See specific FIT specifications
One (1) DIN (RS-485) Petro-Net Max. Length 5,000' (1,524 m) 5,000' (1,524 m)
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2.3 Components & Diagrams
2.3.1 Main Board Components
Components of the FSC3000 Main Board
The power supply supplies 12 VDC to the main board. This lets the main board run logic and
communication circuit devices. The main board contains all communication circuits for a back-office PC,
Petro-Net communication to the FITs and PCMs, and Ethernet communication. The main board also
manages fleet network host modem, journal printer, pass-thru port communications and USB key operation.
The SIMM card contains the application program for the operattion of all ordered options (i.e.,
card/transaction memory, fleet networks, DPC, etc.) The SIMM card also contains a backup battery to
maintain all data in memory in the event of a power loss. Remove the battery-insulating strip to activate a
SIMM memory module. Gently remove the yellow strip at this time. It is recommended that the SIMM module
be reseated.
2.3.2 Parts Listings & Accessories Exploded View
FSC3000 Parts List
Item No. Part Number Description
1 75-2037 FSC3000 Internal Modem
2 R20-0380 FSC3000 Main Board
3 R20-0381-03* FSC3000 SIMM Module (*requires configuration)
4 20-1517-05 FSC3000 Printer Cable
5 20-1613 RJ45 to RJ45 Ethernet Cable
6 20-1517-01 Network Modem Cable
7 20-1520-01 PC/CRT Cable
8 75-0108 USB Key
9 20-4089 Display Assy. External FSC3000
10 75-2059 Bluetooth M-7EM
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FSC3000 Parts List
Item No. Part Number Description
11 20-4089-01 Internal FSC3000 Display
12 20-7073 Journal Printer with Cable
13 20-7078 Network Modem
14 75-2047 Indoor Wireless Modem
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