Dover Petro Vend FSC3000 User manual

Petro Vend FSC3000 Installation Manual
Part Number: - M1700
Revision: - 15.1
FSC3000

NOTE: Before you use this manual, make sure you have the most recent revision. Look at the
revision of this document to make sure it agrees with the most current revision found at
https://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos/technical-
manuals.
Download the latest revision if necessary.
OPW Fuel Management Systems is a part of Dover Fueling Solutions.
Copyright Information
© 2021 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING
SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.
Inc./Dover Corporation, Dover Fueling Solutions UK Ltd. and their affiliated entities.
Contact OPW Fuel Management Systems
6900 Santa Fe Drive, Hodgkins, IL 60525, USA
Visit us at https://www.doverfuelingsolutions.com/.
Sales Support: [phone] (7:30 a.m. to 4:00 p.m., US CST) • Email orders to:
[email protected] • Send billing inquiries to: [email protected]
Call 1-877-OPW-TECH (877-679-8324)
For calls outside US and Canada, call [phone]
Monday through Friday, 7 a.m. to 6 p.m., US CST
For installation wiring reference, fuel control field wiring diagrams for the equipment that follows that includes
Bennett, Fill-Rite, Wayne and other products, go to the OPW Fuel Management Systems FMS Technical
Library (login required). Scan or click the QR code below or go to:
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https://dover.sharepoint.com/sites/DFS-
SSO/FMS%20Technical%20Library/Forms/AllItems.aspx?e=2%3AGGSaiz&at=9&isAscending=true&viewi
d=e7cd12e5%2D80bc%2D41f8%2D831a%2Df457da7903c3
NOTE: A Technician login is required to access the Technician Portal. For technician
registration, go to the Technician Registration page at http://www.opwglobal.com/opw-
fms/tech-support/technician-registration.
l Bennett 3800 Duo-2
l Bennett 3800 Single
l Bennett Mechanical
l Fill-Rite
l Gasboy 9100 Dispenser
l Gasboy 9100 Duo-1 Pump
l Gasboy 9100 Duo-2 Pump
l Gasboy 9800 Dispenser
l Gasboy Pump
l Gasboy 9850KX
l Wayne Reliance Dual Dispenser
l Wayne Reliance Duo-2
l Wayne Reliance Single Dispenser
l Wayne Reliance Single Pump
l Wayne Select Dual
l Wayne Select Duo-2
l Wayne Select Single Duo-1 Pump
l Wayne Select Single
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Table of Contents
Section 1 Important Safety Information 8
1.1 Safety Warnings 9
1.2 Information Panels 9
1.3 Installer Safety 11
1.4 Electrostatic Sensitive Devices (ESD) 12
1.5 FCC Compliance 13
1.6 Applicable Warnings, Battery Safety 14
1.6.1 Internal Coin Cell Battery Safety 14
Section 2 FSC3000 Controller 15
2.1 PV380 DigiServe & PV384 Lantronix Boards 16
2.2 Technical Specifications 18
2.2.1 Remote vs. Integrated FSC3000 18
2.3 Components & Diagrams 19
2.3.1 Main Board Components 19
2.3.2 Parts Listings & Accessories Exploded View 19
2.3.3 System Wiring Schematics 21
2.4 Ports 23
2.4.1 USB Key 23
2.4.2 Ethernet 24
2.4.3 Phone Line 25
2.4.4 RS-485 26
2.4.5 RS-232 27
2.5 Installation 37
2.5.1 Integrated FSC3000 Communication Conduit 37
2.5.2 Remote FSC3000 37
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2.5.3 SIMM Activation 38
2.5.4 Wireless Radio Modem Installation 38
2.5.5 Additional System Options 38
2.6 Physical Configuration 39
2.6.1 FSC3000 Access Connections – Baud Rate Setting 39
2.6.2 Direct-Connect Serial Communication to PC 39
2.6.3 PC Connection via Dial-In 39
2.6.4 PC Connection via Built-in Ethernet Adapter 40
2.7 Startup & Test 41
2.7.1 Cold-Start 41
2.7.2 Software Configuration 41
2.7.3 FSC3000 Ethernet Port Setup 42
Section 3 Pump Control 48
3.1 Direct Pump Control (DPC) 49
3.1.1 Wayne and Gilbarco 49
3.1.2 Gasboy 49
3.1.3 DPC Technical Specifications 49
3.1.4 DPC Installation 50
3.1.5 DPC Pump Control (Electronic Control) Conduit Requirements 50
3.1.6 DPC Interface in a Remote Enclosure (for Wayne and Gilbarco) 51
3.1.6.1 Wayne Data Distribution Box Connection to DPC Board 52
3.1.6.2 Gilbarco D-Box Connection to DPC Board 53
3.1.7 Install a DPC Interface in a Terminal Pedestal (for Wayne and Gilbarco) 54
3.1.7.1 20-4428 Board Plate Assembly Installation 54
3.1.7.2 Pedestal Mount DPC Kit Installation (FMS P/N 20-4419-DPC) 55
3.1.8 Install a DPC Interface for Gasboy® 58
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3.1.8.1 Remote DPC Interface for Gasboy Installation 58
3.1.8.2 DPC Interface for Gasboy Pedestal Installation 59
3.1.9 Physical Configuration 61
3.1.9.1 DPC Interface Jumper Setup (for Wayne and Gilbarco) 61
3.1.10 Software Configuration 62
3.1.11 Testing 62
3.2 Dispenser Terminal Control (DTC) 63
3.2.1 Technical Specifications 63
3.2.2 Terminal Types 63
3.2.2.1 Wayne CAT (Card Authorization Terminal) 63
3.2.2.2 Gilbarco CRIND (Card Reader in Dispenser) 63
3.2.3 Diagrams 64
3.2.3.1 Wayne DTC 64
3.2.3.2 Gilbarco DTC 64
3.2.3.3 Gilbarco Secure Prompts DTC 65
3.2.4 DTC Installation 66
3.2.4.1 DTC Remote Enclosure Installation 66
3.2.5 Physical Configuration 67
3.2.5.1 Wayne CAT-specific 67
3.2.5.2 Gilbarco CRIND-specific 68
3.2.6 Software Configuration 69
Section 4 Maintenance & Troubleshooting 70
4.1 FSC3000 (Remote Only) Maintenance 70
4.2 Fuel Island Terminal Maintenance 70
4.3 Remote Enclosures 71
4.4 Journal Printer 71
Appendix A - Pump Control Test Checklist 72
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Warranty 78
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Section 1 Important Safety Information
You must read and understand all safety information in this manual.
IMPORTANT: ONLY APPROVED, TRAINED TECHNICIANS ARE PERMITTED TO
INSTALL OR DO SERVICING ON THE EQUIPMENT AND COMPONENTS SHOWN IN THE
PROCEDURES IN THIS MANUAL.
For your protection, obey all safety panels, warnings and instructions where they occur.
Read the safety and compliance information completely in the sections that follow before you begin
installation.
DANGER: To prevent the possibility of explosion or fire, do not use electrical
or battery operated power tools in or near the Hazardous Area! Only use
pneumatic or hand tools.
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1.1 Safety Warnings
This manual contains many important Safety Alerts. There can be a risk of injury or damage to property if you
do not obey these alerts. The panels below show the types of safety warnings that can be seen and how
each is specified.
DANGER: Indicates an immediately hazardous condition that, if not prevented, will
result in death or serious injury.
WARNING: Indicates a possibly hazardous condition that, if not prevented, could
result in death or serious injury.
CAUTION: Indicates a possibly hazardous situation that, if not prevented, could
result in minor or moderate injury.
NOTICE: Indicates important information not related to hazards. A condition that, if not
prevented, can result in property damage.
SAFETY INSTRUCTIONS: Indicates instructions and procedures related to safety or
gives the location of safety equipment
1.2 Information Panels
NOTE: This panel gives more information about an instruction or procedure.
IMPORTANT: This panel contains special information that is important and must be read and
obeyed.
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REMINDER: This panel shows information that has been given before in the manual that is
important to show again.
TIP: A step or procedure that is recommended to make another step or procedure easier.
INFORMATION: This panel shows references to more information in other sources.
READ CAREFULLY: This panel points to information that must be fully read and understood
before doing the procedure(s) that comes after.
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