Draper FlexShade Programming manual

Overview - Components
Contents
Overview - Components...............................................................................................1
PLEASE READ - Important Safety & Installation Information ...............................2
PLEASE READ - Cleaning and Maintenance ............................................................2
Section 1 - Site Preparation .......................................................................................3
Section 2 - Mounting Headbox with Brackets (Standard Installation Method) ............4
Section 3 - Removing Fascia (Optional Step) ...............................................................5
Section 4 - Removing Shade Roller Assembly (Optional Step) .................................5
Section 5 - Direct Mounting to Ceiling or Wall (Alternate Installation Method) ...........6
Section 6 - Installing Side Channels: Wall or Ceiling Mounted Shade
(Standard Installation Method) .........................................................................7
Section 7 - Installing Side Channels: Jamb Mounted Shade
(Standard Installation Method) .........................................................................8
Section 8 - Mounting Headbox and Side Channels in Recessed Pockets
(Alternate Hardware & Installation Method) ......................................................10
Section 9 - Channel Adaptors (Optional Hardware) .....................................................11
Section 10 - Reinstalling Side Channel Covers .....................................................12
Section 11 - Hem Bar Liner (Optional) .........................................................................12
Section 12 - Anti-Insect Brush Seals ......................................................................12
Section 13 - Replacing Roller Assembly and Fascia (If applicable) .........................13
Section 14 -Component Dimensions .......................................................................14
Section 15 - Overall Dimensions...............................................................................16
FLEX ZIP CRN
Draper, Inc. | 411 S. Pearl St. Spiceland, IN 47385
draperinc.com | 765.987.7999 | 800.238.7999
© 2023 All Rights Reserved | FORM: FS_ZIP_CR_Inst23
FlexShade®Crank-Operated ZIP
Exterior shading system, ZIP detail creates weather/shading barrier
protects against wind, sun, snow, and insects to maintain a comfortable space
INSTRUCTIONS
INSTALLATION & OPERATION
If you have any difficulties installing or servicing your
FlexShade ZIP, call your dealer or Draper, Inc.
Scan code with your
smartphone to view a playlist
of FlexShade®ZIP installation
videos. These videos do not
replace the written instructions,
but offer valuable help.
CAUTION
Read and understand
all warnings before
beginning installation.
21
PERSONNEL
REQUIRED
POWER DRILL
PENCIL TAPEMEASURE
SCREWDRIVER
HARDWARE (by others)
LEVEL
LASER LEVEL
HEX WRENCH
TOOLS REQUIRED
HEADBOX
SHADE FABRIC
FASCIA
MOUNTING BRACKETS
(Wall Mount option)
HEM BAR
ENDCAP
ENDCAP
SIDE
CHANNEL
ZIPPER
SIDE
CHANNEL
CRANK
ASSEMBLY

Caution:
1. Inspect all boxes to make sure you have
received the proper shades and parts.
Crank may be shipped separately, or in
same carton as shades.
2. Open cartons lengthwise, taking care not
to cut into cardboard shipping container.
3. Before mounting shades, verify
measurements on label provided with shade,
and ensure unit is installed at correct width.
4. All endcaps, fascia, pocket headbox, and
other hardware must be installed level.
Shades must be level and square.
5. Read the following installation guidelines
thoroughly and follow them carefully.
Failure to do so may cause product to fall or
otherwise fail, and invalidates warranty.
6. Installer is responsible for selecting mounting
hardware appropriate for site conditions.
PLEASE READ - Cleaning and Maintenance
Window covering products manufactured by Draper, when properly installed, should require no operational maintenance or lubrication.
However, exterior shading systems require additional cleaning and maintenance as needed.
Most standard Draper fabrics may be cleaned by vacuuming with a soft brush attachment. They also may be cleaned by using a sponge
or soft cloth and mild solution of warm soapy water. A mild dishwashing liquid is recommended. A clean dry cloth is recommended for
the metal finish.
Please refer to the document Caring For Your Draper@Home Outdoor Window Shades, available on the Draper website.
FlexShade®Crank-Operated ZIP
page 2 of 16
WARNING
Improper installation and use of the FlexShade®ZIP can result in serious injury or death. Primarily, injuries can occur if the unit falls due to impre-
cise installation, mishandling of the shade during installation or installation on an insufficient wall or ceiling structure. Please use extreme care.
1. Please read the following installation guidelines thoroughly and follow them carefully. Failure to do so may cause product to fall or otherwise fail, and could result in
serious injury.
2. Installation and calibration of the shade should only be performed by an authorized, qualified, and experienced professional.
3. Do not affix the unit to wall or ceilings that have inadequate strength to permanently hold the unit during use. It is the owner’s and installer’s responsibility to
confirm the wall or ceiling to which the unit attaches is sufficient to permanently hold the weight and stress loads of the unit at all times. Draper®, Inc., is not
responsible for improper installation, application, testing, or workmanship related to the product at place of installation.
4. It is the installer’s responsibility to make sure appropriate fasteners are used for mounting.
5. All brackets, fascia, headboxes, pockets, wall clips, and other hardware must be installed level. Shade unit must be level and square.
6. Never leave the area while operating the shade during installation, maintenance, or normal operation, unless it is secure and safe.
7. Before testing or operation, carefully inspect the entire area and path of the shade and areas underneath the shade to be sure no persons or objects are in the area.
8. During testing or operation, carefully watch the surrounding area for any potential safety concerns including nearby persons or objects.
9. After installation, the entire system should be carefully tested to ensure safe and normal operation. Extreme care should be taken during testing to remain clear of
moving parts to avoid possible injury.
10. Operation of shade should be performed only by authorized and qualified personnel, who have been trained in the safe and effective operation of the shade and
understand its safety features.
11. The safety features of the shade should never be disabled, bypassed, or overridden. The system should not be operated until all safety features are properly and
completely installed, calibrated, and tested.
12. Shade may need to comply with local, state, or district rules and regulations, in particular when installed in schools. All applicable rules and regulations should be
reviewed before installation and use.
13. Failure to precisely follow installation guidelines invalidates all warranties.
14. Custom products/installations may not be reflected in this manual. Call Draper, Inc., if you have questions regarding your installation.
Important Safety Information Important Safety Information
PLEASE READ - Important Installation Information
PLEASE READ - Safety Information

HEM BAR
ENDCAP
2"
(57 mm)
3" (92mm)
3"
(92mm)
FlexShade®
ZIP 92
Square
Headbox
SECTION 5, PAGE 6: Direct Mounting to Ceiling or Wall
(Alternate Installation Method)
Please Note: Refer to appropriate sections within this document for different installation options:
SECTION 2, PAGE 4: Mounting Headbox with Brackets
(Standard Installation Method)
Please Note: Draper recommends that a team of at least TWO (2) people install this product.
Caution: Before mounting shades, verify measurements on label provided with shade,
and ensure unit is installed at correct width.
Please Note: Installer is responsible for selecting mounting hardware appropriate for site conditions.
1. Inspect all items prior to assembly:
a) Open cartons lengthwise and lay out all pieces.
b) Ensure that product is as ordered by checking
pieces against Page 1 of this document.
c) Arrange all pieces on flat surface in the general
manner they are to be installed.
2. Ensure mounting surface is strong enough to hold unit.
3. Look for any site conditions that could interfere with
installation or operation.
4. Verify unit measurements, ensuring it will fit in the
desired location.
Please Note:
Hem Bar does NOT retract into the Headbox.
Provide at least 2 ¼ " (57mm) clearance if mounting
over a swinging window or door. Refer to Section
16, P. 15 for Hem Bar dimensions and details to
determine adequate clearance.
21
RECOMMENDED
PERSONNEL
Section 1 - Site Preparation
ENDCAP
DIMENSIONS
page 3 of 16
FlexShade®Crank-Operated ZIP

WALL
WALL
IMPORTANT:
Minimum clearance
of
 " is required
between ceiling
and bracket in order
to tilt headbox
into bracket.
TILT IN
HEM BAR
ENDCAP
MOUNTING
BRACKET
1"
(44 mm)
Section 2 - Mounting Headbox with Brackets
(Standard Installation Method)
Note: Mounting Bracket positioning as directed in Section 1. Ensure brackets are level.
Please Note: Installation requires use of AT LEAST TWO (2) of the top mounting holes.
1.
Attach Mounting Brackets
to mounting surface using
#10 flat head screws.
Install flush with bracket.
2.
Attach Headbox
to brackets.
Note: Mounting height
of product =
Product OM height
Please Note:
Ensure top of bracket is at
least ⁄ " below ceiling.
(See Drawing A at right.)
A. Lift Headbox into Bracket,
ensuring return of Bracket
fits into Headbox channel.
B. Tilt Headbox into
bottom lip of Bracket.
C. Tighten
Set Screws.
Please Note:
Mounting Brackets
MUST be installed with a
minimum gap of 1 ¾ " (44mm)
between the Endcap and
the Mounting Bracket
edge to allow for Side
Channels. Mark wall.
(See Drawing B at right.)
A
B
FlexShade®Crank-Operated ZIP
page 4 of 16

FASCIA
HEM BAR
HEM BAR
Section 3 - Removing Fascia (Optional Step)
Section 4 - Removing Shade Roller Assembly (Optional Step)
Please Note: Shade Roller O N LY requires removal if directly attaching shade to mounting surface (Section 5, Page 6) .
Please Note: Fascia ONLY requires removal if directly attaching shade to mounting surface (Section 5, Page 6) .
Removing fascia is OPTIONAL for all other methods of installation.
1.
Remove the
Quick Release Pin
from Idler End of
Roller Assembly.
1.
Remove Screws
from bottom
of Headbox.
2.
Remove
Fascia
and set
aside.
2.
Remove Crank Operator
and set aside.
3.
Remove the Roller Assembly,
Idler End first, and carefully
set aside.
page 5 of 16
FlexShade®Crank-Operated ZIP

A
B
B
A
WALL
MOUNTING
HOLES
CEILING
MOUNTING
HOLES
1
1
1
1
HEADBOX
TOP COVER
1
1
1
1
HEADBOX
BACK COVER
Section 5 - Direct Mounting to Ceiling or Wall
(Alternate Installation Method)
NOTE: This step requires removing Fascia and Roller Assembly.
See Section 3 - Removing Roller Assembly and Section 4 - Removing Fascia (Page 5) .
2.Attach to mounting surface using appropriate fasteners.
Please Note: Installer is responsible
for selecting mounting hardware
appropriate for site conditions.
5.
Proceed to Section 6 -
Installing Side Channels:
Wall or Ceiling
Mounted Shade.
1.Using the tabs on the endcap as a spacing guide, drill pilot holes through both ends of the Headbox as
applicable for ceiling or wall mounting.
Please Note: Do not drill pilot holes further than 1.5 inches
from ends of the headbox.
3.
A. Replace Operator End
of Roller Assembly.
B. Replace Crank
4.
A. Replace Idler Mounting Gudgeon
on Idler End of Roller Assembly.
B. Replace Quick Release Pin.
FlexShade®Crank-Operated ZIP
page 6 of 16

SIDE CHANNEL COVER
SIDE CHANNEL COVER
B
A
Side Channel Guide
SIDE CHANNEL
(Left hand, outside view)
SIDE CHANNEL
(Left hand, outside view)
WALL
MOUNTING
(Left hand, wall side)
Wall Mounting
Side Channel Cross Section
Angled leg of FABRIC RETAINER STRIP
must be oriented towards back
FOAM
CUSHION
FOAM
CUSHION
SIDE CHANNEL COVER
SIDE CHANNEL COVER
B
A
Please Note: Ensure foam
cushions are not pinched,
folded or deformed.
WALL
MOUNTING
(Left hand, wall side)
1.
Section 6 - Installing Side Channels: Wall or Face Mounted Shade
NOTE: Side Channels must be installed parallel, plumb, and square, with a tolerance of +/- ⁄ " (3mm) .
3.
Insert Side Channel Guide into
Side Channels.
Please Note: Guides are labeled
" L" (Left) and "R" (right) .
5.
Move Side
Channel
into final position
while engaging
Side Channel
Guide with
locator tab on
the back side of
Endcap, behind
Roller.
4.
While bringing
Side Channel
into position,
insert shade
fabric Zipper on
one side of Hem
Bar into fabric
retainer in Side
Channels.
WARNING: Do NOT remove the Bottom
Caps from Side Channels.
A. Use a 3mm Hex Wrench to remove screws
from Side Channels.
B. Remove Side Channel Covers.
2.Mark and drill Side Channels at desired mounting points.
Please Note:
REQUIRED attachment
of Side Channel to
structure: MINIMUM of
every 24" (61cm) .
6.
Attach Side Channels
to wall/structure. Use
appropriate fasteners
spaced MINIMUM of
every 24".
7.
Proceed to Section
10 - Reinstalling
Side Channel Covers
(Page 12) .
TIP: Use a pencil to scribe "L" (left)
and "R" (right) on inside of covers.
PENCIL
page 7 of 16
FlexShade®Crank-Operated ZIP

UP
SIDE CHANNEL
(Left hand, outside view)
Side Channel Guide
SIDE CHANNEL
(Left hand, outside view)
JAMB
MOUNTING
(Left hand, jamb side)
Jamb Mounting
SIDE CHANNEL COVER
SIDE CHANNEL COVER
BA
SIDE CHANNEL
(Left hand, outside view)
SIDE CHANNEL COVER
SIDE CHANNEL COVER
B
A
Side Channel Cross Section
Angled leg of FABRIC RETAINER STRIP
must be oriented towards back
FOAM
CUSHION
FOAM
CUSHION
Please Note: Ensure foam
cushions are not pinched,
folded or deformed.
2.
Remove Fabric Retainer Strips
from Side Channels.
Section 7 - Installing Side Channels: Jamb Mounted Shade
1.
WARNING:
Do NOT remove the
Bottom Caps from
Side Channels.
A. Use a 3mm Hex Wrench
to remove screws from
Side Channels.
B. Remove Side
Channel Covers.
IMPORTANT: Side Channels must be installed parallel, plumb, and square,
with a tolerance of +/- ⁄ " (3mm) .
3.
Insert Side Channel Guide
into Side Channels.
Please Note: Guides are labeled
" L" (Left) and "R" (right) .
2.Mark and drill Side Channels at desired mounting points.
Please Note: REQUIRED attachment of
Side Channel to structure: MINIMUM
of every 24" (61cm) .
TIP: Use a pencil
to scribe "L" (left)
and "R" (right) on
inside of covers.
PENCIL
TIP: Use a pencil to scribe "L" (left)
and "R" (right) on inside of covers.
PENCIL
FlexShade®Crank-Operated ZIP
page 8 of 16

SIDE
CHANNEL
CHANNEL
GUIDE
5.
A.Carefully LOWER the Headbox into position
and rest it on top of
Side Channels.
Please Note: At
least TWO (2)
installers are
required for
safe and proper
installation of
this product.
The following
4 steps must
happen AT THE
SAME TIME:
4.
Attach Side Channels
to mounting surface.
21
PERSONNEL
REQUIRED
C.Insert Fabric Retainer Strip into the Side Channels.
B.While lowering Headbox, ensure that the Side Channel Guide (shown in purple, at
right) engages with Locator Tab (shown in
orange, below) on the Endcap.
D.Capture the Zipper with the "funnel" piece at
the top of the Fabric
Retainer Strip.
Please Note:
Fascia and Shade
Roller not shown
for illustration
purposes ONLY.
page 9 of 16
FlexShade®Crank-Operated ZIP

SIDE CHANNEL COVER
SIDE CHANNEL COVER
BA
'U'
CHANNEL
WALL
WALL
'U'
CHANNEL
WALL
WALL
2" (51mm)
CUT into
SQUARES
Foam
Padding
C054. 218
1.5"
(38mm)
C
H
A
N
N
E
L
S
I
D
E
C
H
A
N
N
E
L
A
D
A
P
T
O
R
CEILING
CEILING
W
A
L
L
END
CAP
HEM BAR
UP
SIDE CHANNEL
(Left hand, outside view)
FOAM PADDING FOAM PADDING
‘C’ Channel
Mounting Hardware
(by Others)
Specific Fasterner locations
determined by installer
3.
Insert provided 'U' Channel into recessed cavity
in building structure. Drill mounting holes and
secure, using appropriate hardware (by others) .4.
Cut foam strips
(provided) into 1.5"
(38mm) squares and
attach them to the 'U'
Channel at all desired
mounting points of the
Side Channel.
NOTE:
Installer MUST provide a recessed pocket
at the top of the channel large enough
to allow for headbox installation and
accommodate hem bar and fascia install/
removal. (Section ??)
1.
Use a 3 mm Hex Wrench to remove Screws
from Side Channels and Side Channel Covers.
2.
Remove Fabric Retainer
Strips from Side Channels.
Please Note: Do NOT remove the
Bottom Caps from Side Channels.
Section 8 - Mounting Headbox and Side Channels in Recessed Pockets
(Alternate Hardware & Installation Method)
Please Note: Make note
of left & right covers,
to match up correctly
when re-attaching.
Please Note: 2" U Channel Adaptor option MUST be ordered for the channel to be included with unit —
it is not provided standard. Shade MUST be ordered ⁄ " narrower as well.
Please Note: Be sure to provide adequate clearance for removal of Roller Assembly during installation and maintenance.
Minimum depth of ceiling pocket is 7 ⁄ (159mm) or sufficient to conceal hem bar.
Please Note: Installer is responsible
for selecting mounting hardware
appropriate for site conditions.
Please Note: Specific Fastener
locations determined by installer.
Max. spacing between fasteners:
24" (610mm)
Please Note: Make note of left & right
Fabric Retainer Strips, to match up
correctly when re-attaching.
FlexShade®Crank-Operated ZIP
page 10 of 16

'U'
CHANNEL
WALL
WALL
WALL
WALL
FOAM PADDING
Compress
foam padding.
Side Channel
Mounting Hardware
(by others)
Side
Channel
6.
Place modified
Side Channel
into 'U' Channel
and secure it with
appropriate mounting
hardware, through
the center of Foam
Padding, through
'U' Channel, and
then into mounting
surface.
Please Note: Install fasteners
no more than 24" (610mm)
apart.
SIDE CHANNEL
(Left hand, outside view)
Side Channel Guide
SIDE CHANNEL
(Left hand, outside view)
Side Channel Cross Section
Angled leg of FABRIC RETAINER STRIP
must be oriented towards back
FOAM
CUSHION
FOAM
CUSHION
5.
A. Insert Side
Channel Guide
into Side
Channels.
B.Re-Insert Fabric
Retainers into
Side Channels.
1" (29mm)
1" (41mm)
"
(19mm)
¾ " Fur Out
1"
(32mm)
1"
(38mm)
L Angle
1"
(29mm)
1"
(41mm)
1
"
(46mm)
1 ¾ " Fur Out
1" (38mm)
1"
(38mm)
1 ½ " Tube
2"
(51mm)
2"
(51mm)
2" U Channel
Section 9 - Channel Adaptors (Optional Hardware)
If opening is not suitable for direct
mounting due to uneven surfaces,
stonework, trim, or other irregular
element, use Channel Adaptors to
build in or fur out an opening for Side
Channel or headbox attachment.
Channel Adaptors can provide a
mounting surface for both the Side
Channels and headbox. If necessary,
installer can "stack" a sufficient
number of tubes to bring the opening
flush from floor to ceiling.
Use and configuration of Channel Adaptors
is site dependent: Each installation may
require different adaptors or a combination of
adaptors. Installer is responsible for safely and
securely attaching Channel Adaptors to prepare
each opening for best installation of the product.
page 11 of 16
FlexShade®Crank-Operated ZIP

SIDE CHANNEL COVER
SIDE CHANNEL COVER
2.Replace the screws removed in
Sec. 4, Step 1.
Please Note:
Failure to use
provided fasteners
to re-attach Side
Channel covers
may result in
product failure in
high wind.
Section 10 - Reinstalling Side Channel Covers
1.Re-attach Side Channel
Covers.
HEM
BAR
VINYL BULB SEAL
HEM BAR LINER

(17 ½mm)
HEM
BAR
HEM BAR
LINER
Section 11 - Hem Bar Liner (Optional)
Please Note: Liner is factory installed (if ordered) .
TOP OF
SIDE
CHANNEL
Section 12 -
Anti-Insect
Brush Seals
Optional. If ordered, comes
pre-installed along the width
of the fascia. The brush seals
supplied for each of the side
channels need to be installed.
Remove the double-sided
tape and apply to the side
channels.
FlexShade®Crank-Operated ZIP
page 12 of 16

1. A. Replace Operator End
of Roller Assembly.
A
Please Note: Section 10 (Reinstalling Side Channel Covers) must be completed before replacing the Fascia.
Section 13 - Replacing Roller Assembly and Fascia (If applicable)
Please Note: Fascia and Roller Assembly only require removal if shade is directly mounted to mounting surface.
Removing fascia is OPTIONAL for all other methods of installation.
2. A. Replace
Idler End
of Roller
Assembly.
3. A. Replace Fascia.
B. Replace Quick
Release Pin.
B. Replace screws
on bottom of
Headbox.
page 13 of 16
FlexShade®Crank-Operated ZIP

2"
(51mm)
1"
(25mm)
1  "
(41mm)

(9.5mm)
1  "
(41mm)
 (19mm)
Section 14 -Component Dimensions
1"
(38mm)
1"
(38mm)
"
(19mm)
"
(19mm)
5"
(135mm)
6"
(152mm)
"
(8mm)
1"
(45mm)
2"
(57mm)
1"
(25mm)
5"
(127mm)
1"
(38mm)
1"
(38mm)
"
(19mm)
"
(19mm)
4"
(102mm)
1"
(45mm)
2"
(57mm)
1"
(25mm)
Wall Mounting Bracket
Ceiling Mounting Bracket
Side Channel
Hem Bar
FlexShade®Crank-Operated ZIP
page 14 of 16

WALL
7  "
(184mm)
5"
(127mm)
5" (127mm)
min. 6  " (159mm)
min.
6
 "
(159mm)
min.
1
 "
(32mm)
SHADE
HEIGHT
Wall Mounted Headbox with
Wall Mounted Side Channels
FlexShade Zip 92
5  "
(148mm)
3  "
(92mm)
2  "
(57mm)
1  "
(41mm)
1  "
(33mm)
 "
(3mm)
3  "
(92mm)
Top View
Down
SHADE
HEIGHT
Ceiling Mounted Headbox with
Jamb Mounted Side Channels
FlexShade Zip 92
5  "
(148mm)
3  "
(92mm)
2  "
(57mm)
1  "
(41mm)
 "
(3mm)
3  "
(92mm)
Recessed Headbox Installation
(Angled Headbox Endcap shown)
Please Note: Be sure to provide
adequate clearance for removal
of Roller Assembly during
installation and maintenance.
Minimum depth of ceiling
pocket is 7 ⁄ (159mm) or
sufficient to conceal hem bar.
Wall Mount Installation
(Curved Headbox Endcap shown)
Ceiling Mount Installation
(Curved Headbox Endcap shown)
page 15 of 16
FlexShade®Crank-Operated ZIP

1"
(30mm)
Shade Width
Shade
Height
Side
Channel
Length
Hem Bar Length
Fabric Width
B
2 "
(57mm)
A
1
(41mm)
1
(41mm)
Headbox
Height
A:
FOR ZIP 92
+ =
Hem
Bar 5
(149mm)
Headbox
Height
B:
=
3
(92mm)
Available Crank Handle Sizes:
48"
(122cm)
60" (152cm)
72" (183cm)
Crank Handle
Section 15 - Overall Dimensions
FlexShade®Crank-Operated ZIP
page 16 of 16