Drivecon XT Series User manual

XT Series Hoist Quick Setup Guide (Loadbrake)
Navigating the Keypad
In the parameter addresses shown below, the first character is a letter and should be ignored. (i.e. G4.23.1).
This letter has no relationship to your location in the menu structure. Navigation is determined by the numbers
alone. Focus on the numbers and the decimal points separating them.
Programming your Drive’s Parameters
When viewing a parameter value you want to change, press to edit it. The value of the parameter will
flash on the keypad. Use and to select between the available preset values. If the parameter is a
numeric value, you can press again to select an individual digit and use the and to increase or
decrease its value. Once the desired selection is achieved, press to save the change to the drive’s
memory. A successful parameter change is confirmed when the parameter value stops flashing.
1. Check all power and control connections to the drive.
Ensure all are correct, and there are no loose wires. Refer to “Control Mode Selection
Parameters” and “Control Unit Connections” pages in the back of this manual for drive control
configuration.
2. Apply power to the drive.
The keypad should turn on and display a monitoring page with the motor current, voltage, and
frequency. If the drive displays a fault code, check the service manual for troubleshooting tips.
3. Enter the password into the drive.
Press and hold until the display shows “Password Level: Engineering.” By doing this, you
have just entered the Engineering level password into the drive. This shortcut works from any
location within the parameter menu structure, and allows the user access to all of the necessary
parameters to complete the drive setup process.
4. Edit applicable motor parameters.
Navigate to 3.4.1.1 and enter the following motor and encoder info from the nameplates:
3.4.1.1 - Motor Nominal Voltage (Set to nameplate value)
3.4.1.2 - Motor Nominal Freq. (Set to nameplate value)
3.4.1.3 - Motor Nominal Speed (Set to nameplate value)
3.4.1.4 - Motor Nominal Current (Set to nameplate value)
3.4.1.5 – Nominal Flux Current (If not available, set at 50% of motor rated current)
3.4.1.6 - Motor [Cos Φ] (= Motor Power Factor. If not available, do not change)
3.4.1.7 - Start Current (Set the same as 3.4.1.4)
3.4.1.8 - Current Limit (Set to 120% of 3.4.1.4)
3.4.1.15 - Max. Freq. S1 (Set to nameplate value)
3.4.1.16 - Max. Freq. S2 (Set to nameplate value)
5. Verify the follow parameters are set accordingly:
3.4.1.9 - Control Mode (Set for OL Frequency Control)
3.4.1.10 - Accel Time 1 (Set for 3 seconds)
3.4.1.11 - Decel Time 1 (Set for 3 seconds)
3.4.1.13 - Min. Freq. S1 (Set for 2.5 Hz)
3.4.1.14 - Min. Freq. S2 (Set for 2.5 Hz)
3.4.1.19 - Drive Selection (Must be set for “Travel”)
enter
START

6. Wire in your slow and/or stop limits, or set limit parameters to ‘not used.’
By default, the drive is programmed to operate using 4 limit switches: 2 slow limits and 2 stop
limits.
If you are using limit switches:
•Wire them into the appropriate digital inputs (as shown on the wiring diagram in the
back of this manual).
If you are not using any limit switches:
•Navigate to parameters 3.2.1.17 through 3.2.1.21 and program all 5 parameters to
‘not used’.
7. Perform the Autotuning Process Step 1. (No load on the hook)
Press and hold until the display shows “OL Autotuning.” Then press until the keypad
displays “Tuning” with arrows scrolling across the screen. The tuning process will not turn the
motor or open the brake; it will only magnetize the motor. Once tuning is complete, the keypad will
display “Done.”
8. Change U/f curve parameters.
Navigate to and increase the following parameters by 25%.
3.4.2.1.1 - Zero Freq Volt
3.4.2.1.2 - U/f Mid Volt
3.4.2.1.3 - U/f Mid Freq
9. Change Control Mode & Drive Selection parameters.
Navigate to and change the following parameters:
3.4.1.19 - Drive Selection (Set to “Loadbrake”)
3.4.1.21.9 - Stop Function (Set to “Brake”)
10. Test run the hoist.
Make sure it operates as desired. Double check the motor parameters, and verify correct
operating speeds.
11. Store your parameters in the drive’s keypad.
Once the drive has been programmed, autotuned, and is functioning as desired, navigate to
6.3.2 and upload the drive parameters to the keypad. Doing so causes your programmed
parameters to be saved to the internal memory inside the drive’s keypad.
12. You’re done.
If you want to return to the multimonitor screen, which displays motor voltage, motor current, and
output frequency, navigate to parameter 4.23.1.
enter

(use the numbers in the upper left hand corner for current menu location information)
G3 Parameters G3.1 Basic Parameters
G3.2 I/O Parameters G3.2.1 Di
g
ital In
p
uts
slow down and sto
p
limits
s
p
eed reference and other functions
G3.2.2
A
nalo
g
In
p
ut 1
G3.2.3
A
nalo
g
In
p
ut 2
G3.2.4
A
nalo
g
Out
p
ut
G3.2.5 Rela
y
Out
p
uts
G3.3 Drive Control G3.3.1-4 S-curves
G3.3.6 Limit Functions
G3.3.8
A
dvanced Ram
p
s
+ G3.3.9 Multiste
p
Multiste
p
fre
q
uencies
+ G3.3.12 Multicare
G3.4 Motor Parameters
G3.4.1 Motorset 1 SET EQUAL TO MOTOR NAMEPLATE VALUES
G3.4.1.1 Motor volta
g
e
G3.4.1.2 Motor fre
q
uenc
y
G3.4.1.3 Motor s
p
eed
G3.4.1.4 Motor current
G3.4.1.5 Flux current
G3.4.1.6 Cos Phi
G3.4.1.7 Start current = motor rated current
G3.4.1.8 Current limit =1.25*motor rated current
G3.4.1.9 Control mode
G3.4.1.10 Accel Time
G3.4.1.11 Decel time
G3.4.1.13-16 Minimum and Maximum fre
q
uencies
G3.4.1.19 Drive selection
+ G3.4.2 O
p
en Loo
p
1
G3.4.2.1 U/f Curve
G3.4.2.2 Brake Control
P3.4.2.3 OL Autotunin
g
1
G4 Monitorin
g
G4.1 Parameter backu
p
G4.2 Analo
g
I/O
G4.3 Rela
y
out
p
ut
G4.4 O
p
erate counters
G4.5 Fault counter
G4.7 Di
g
ital in
p
uts
G4.7.1 DI status
G4.7.2 DI functions
V
4.7.3 Basic board
V
4.7.4 Extension board
G4.8 SSU
G4.9 Service
V4.9.1-3 U, V, W
p
hase currents
G4.9.10 Max current
V
4.11 Fre
q
re
f
V
4.12 S
p
eed re
q
V
4.14 DC-link volta
g
e
V
4.15 Heat sink tem
p
V
4.19 Motor tor
q
ue
G4.23 Multimonitor **Default dis
p
la
y
M6 S
y
stem Menu S6.3 Co
py
Parameters **Co
py
p
arameters to or from ke
yp
ad
S6.4 Parameter com
p
arison
M7 Active Faults
M8 Fault Histor
y
CAE Drivecon 5318 S Emmer Drive, New Berlin, WI 1-800-727-8774 www.drivecon.com