Druck DPI 610E User manual

Druck.com
DPI 610E
DPI 610E-IS
Portable Pressure Calibrator
Instruction Manual
DPI 610E-PC DPI 610E-SPC
DPI 610E-HC DPI 610E-SHC

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 3
Contents
1. Overview 9
1.1 DPI 610E Series 9
1.1.1 Firmware Versions 9
1.2 Equipment in the Box 11
1.2.1 Pneumatic Units 11
1.2.2 Hydraulic Units 11
1.3 Specifications for DPI 610E 11
1.4 Accessories 12
1.5 Observance of Manual 12
1.6 Safety 12
1.6.1 General Safety Precautions 13
1.6.2 Operation in a Hazardous Environment 13
1.6.3 General Warnings 13
1.6.4 Electrical Warning 13
1.6.5 Pressure Warnings 14
1.6.6 Overvoltage Categories 14
1.7 Maintenance 15
1.7.1 Visual Inspection 15
1.7.2 Cleaning 15
1.7.3 Calibration 15
1.8 Service and Repair 15
1.9 Spares 16
1.10 Instrument Return 16
1.10.1 Returned Goods Procedure 16
1.10.2 Instrument Disposal 16
1.11 Packaging For Storage or Transportation 16
1.11.1 Environment 16
1.12 Preparing the Instrument 17
1.12.1 Initial Checks 17
1.13 Battery and Charging 17
1.13.1 Battery Status Indicator 18
1.14 Power ON/OFF 18
1.14.1 Power ON 18
1.14.2 Power OFF 18
1.14.3 Auto Power Down 18
1.15 Parts 19
1.15.1 Test Port 21
1.15.2 Reservoir (Hydraulic Version) 21
1.15.3 Pressure Release Valve 21
1.15.4 Electrical Connections 21
1.15.5 Handle and Shoulder Strap 21
1.15.6 Pump (Pneumatic Version) 21
1.15.7 Priming Pump (Hydraulic Version) 21
1.15.8 Volume Adjuster (Pneumatic Version) 21
1.15.9 Volume Adjuster Wheel (Hydraulic Version) 21
1.15.10 Pressure/ Vacuum Selector (Pneumatic Version) 21
1.15.11 Auxiliary Ports 21
1.15.12 External Sensor Port 21
1.15.13 Barometric Port (Pneumatic Version only) 22

Copyright 2022 Baker Hughes Company.
4 | DPI 610E Instruction Manual–English
1.16 Label on Instrument Base. 22
1.17 User Interface 23
1.17.1 Buttons and softkeys 23
1.18 First Use 24
1.19 Dashboard 24
1.19.1 Dashboard Softkeys 24
1.19.2 Dashboard Navigation 25
1.19.3 Set Date, Time and Language 25
2. Pump Operations 27
2.1 Pneumatic System 27
2.1.1 Use of Blanking Plug 27
2.1.2 Flexible hose 27
2.1.3 Venting to atmosphere 27
2.1.4 Attach Instrument Dirt (and Water) Trap to Test Port 28
2.1.5 Attach/Remove Device Under Test 28
2.1.6 Preparing the instrument for Pressure/Vacuum operation 30
2.1.7 Generating Pressure/Vacuum 31
2.2 Hydraulic System 34
2.2.1 Filing the reservoir 34
2.2.2 Priming the Instrument 35
2.2.3 Generating Pressure 39
2.2.4 Releasing Pressure 39
2.2.5 How to achieve 400 bar 39
3. Basic Tasks 40
3.1 Tasks 40
3.1.1 P-I (Pressure to Current measure) 40
3.1.2 P-P (Pressure to Pressure) 40
3.1.3 P-V (Pressure to Voltage) 41
3.1.4 I-P (Pressure to Current source) 41
3.1.5 P-Display (Pressure to Display) 41
3.1.6 Leak Test 41
3.1.7 Switch Test 41
3.1.8 TX SIM (Transmitter Simulation) 41
3.1.9 Relief Valve Test 41
3.2 Tasks Selection 42
3.3 Adding Tasks to the Dashboard 42
3.4 Removing Tasks from the Dashboard 42
4. General Settings 43
4.1 DATE, TIME and LANGUAGE 43
4.2 BACKLIGHT 44
4.3 USB 45
4.4 AUTO POWER DOWN 46
4.5 TOUCHSCREEN LOCK 48
4.6 ENABLE HOLD 49
4.7 ADVANCED 50

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 5
5. Advanced Menu 52
5.1 CALIBRATION Menu 53
5.2 CHANGE PIN 54
5.3 SOFTWARE UPGRADE 55
5.3.1 How to load a Software Upgrade File 55
5.3.2 How to upgrade the Firmware 57
5.4 FACTORY RESET 59
5.5 FORMAT FILE SYSTEM 61
5.6 SERVICE / ENGINEERING 62
6. Calibrator Tasks 63
6.1 Calibrator Task Screen 63
6.1.1 Calibrator Tasks Screen Shortcuts 64
6.1.2 Error Indications 70
6.2 Functions 71
6.2.1 Functions available by channel 71
6.2.2 None 73
6.2.3 Pressure 73
6.2.4 Sum 80
6.2.5 Difference 82
6.2.6 Barometer 84
6.2.7 Observed 86
6.2.8 RTD 87
6.2.9 Current 88
6.2.10 Voltage 104
6.2.11 Millivolts Measure - Configuration 106
6.2.12 HART 108
6.3 Process Options 110
6.3.1 Tare 110
6.3.2 Min/Max/Mean 112
6.3.3 Filter 115
6.3.4 Flow 117
6.3.5 Alarm 119
6.3.6 Scaling 122
7. Utilities 130
7.1 Leak Test 130
7.2 Switch Test 135
7.3 TX (Transmitter Simulation) Simulator 138
7.4 Relief Valve Test 140
8. External Sensors 142
8.1 PM700E 142
8.1.1 Overview 142
8.1.2 Media Compatibility 142
8.1.3 Setup 143
8.1.4 The Zero Function 144
8.1.5 Available External Pressure Sensors 144
8.1.6 Configuration of an External Pressure Sensor 145
8.2 RTD Probe and Interface 148
8.2.1 Overview 148

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6 | DPI 610E Instruction Manual–English
8.2.2 Temperature Considerations 148
8.2.3 Setup 149
8.2.4 Configuration of a channel for a RTD sensor 151
8.2.5 RTD Profiles 153
9. Data Log 156
9.1 Data Log Setup Menu 156
9.1.1 How to set the Data Log Filename 157
9.2 TRIGGER Menu 159
9.3 Periodic Trigger Options 160
9.3.1 TIME INTERVAL 160
9.3.2 LOG DURATION 162
9.3.3 DATA POINTS 163
9.4 Setting up Manual Data Logging 165
9.5 Setting up Periodic Data Logging 167
9.6 Viewing & Deleting Data Log files 168
9.6.1 Viewing Data Log Files 168
9.6.2 How to use a PC to view Data Log files in the DPI 610E 169
9.6.3 Deleting Data Log Files 170
9.7 How to transfer a Data Log file 173
10. Analysis 175
10.1 Overview 175
10.2 Analysis Setup 175
10.3 Function 176
10.3.1 START/END Values 176
10.3.2 LINEARITY 176
10.3.3 ERROR TYPE 177
10.3.4 TOLERANCE 177
10.4 Analysis Function 177
10.4.1 DATA LOGGING within Analysis 178
11. Documenting 179
11.1 Overview 179
11.1.1 How to start the Documenting application 179
11.2 INTERNAL PROCEDURES 179
11.2.1 How to select the INTERNAL PROCEDURES mode 179
11.2.2 How to create an Internal Procedure 180
11.2.3 How to start a Test Procedure 187
11.2.4 How to delete a Test Procedure 187
11.2.5 Additional Data Required 188
11.2.6 How to proceed after input of additional data 191
11.3 The Documenting Main Screen 193
11.4 Documenting Settings 195
11.5 Example Testing Session 197
11.6 Post Examination of Test Procedure Results 199
11.7 Making an adjustment on the Device Under Test (DUT) 200
11.8 How to redo a Test Procedure 201
11.9 How to View Test Results. 202
11.10 Deleting Asset Data 204
11.11 How to use the Calibration Certificate Wizard 204

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 7
12. HART 206
12.1 HART® Connection 206
12.1.1 Starting the HART application (1st Method) 206
12.1.2 Starting the HART application (2nd Method) 208
12.1.3 HART device electrical connection 209
12.2 HART Device Configuration 210
12.3 HART Dashboard 215
12.3.1 Unique ID 216
12.3.2 Device Information 216
12.3.3 Measure Variables 217
12.3.4 Signal Condition 217
12.3.5 Sensor Information 218
12.4 HART Service Methods 219
12.4.1 LOOP TEST 219
12.4.2 D/A OUTPUT TRIM 221
12.4.3 PRESSURE ZERO TRIM 225
12.5 HART Error and Message Codes 226
13. Instrument Calibration 227
13.1 How to show the Instrument Calibration screen 227
13.1.1 The Instrument Calibration screen options 229
13.2 PERFORM CALIBRATION 230
13.2.1 Calibration - Electrical Functions 230
13.2.2 Calibration - Internal Pressure Sensor 235
13.2.3 Calibration – Internal Barometer 239
13.3 INTERNAL PRESSURE SENSOR STATUS 243
13.4 SET CALIBRATION DATE & INTERVAL 244
13.4.1 Change Last Calibration Date 245
13.4.2 Change Calibration Interval 246
13.4.3 Change Calibration Due Date 247
13.5 BACKUP CALIBRATION 248
13.6 RESTORE CALIBRATION 249
13.7 RESTORE FACTORY CALIBRATION 250
13.8 EXTERNAL PRESSURE SENSOR CALIBRATION MENU 251
13.8.1 PERFORM CALIBRATION 251
13.8.2 VIEW EXTERNAL PRESSURE SENSOR STATUS 252
13.8.3 SET CALIBRATION DATE & INTERVAL 253
13.9 EXTERNAL RTD SENSOR CALIBRATION MENU 257
13.9.1 PERFORM CALIBRATION 257
13.9.2 SET CALIBRATION DATE & INTERVAL 261
14. File System 265
14.1 How to access the Files system menu 265
14.1.1 The Files system screen options 266
14.2 Calibration 266
14.3 Data Log 267
14.4 Procedures 267
14.5 Leak Test 268
14.6 Switch Test 268
14.7 Relief Valve 269
14.8 How to view the File System on a PC 269

Copyright 2022 Baker Hughes Company.
8 | DPI 610E Instruction Manual–English
14.9 Favorites, Error Log and Event Log 270
15. Status Menu 271
15.1 Status Menu Options 271
15.2 How to show the Status menu screen 271
15.3 SOFTWARE BUILD 272
15.4 CALIBRATION 273
15.5 BATTERY 274
15.6 MEMORY 275
15.7 SENSOR 276
15.8 ERROR LOG 277
15.8.1 How to export and view Exported Error Log files 277
15.9 EVENT LOG 278
15.9.1 How to export and view Exported Event Log files 278
16. General Specification 279
16.1 Open Source Software Licenses 279
17. Manufacturer 280
17.1 Contact details 280

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 9
DPI 610E Series
1. Overview
The DPI 610E series instrument comprises a portable pressure calibrator with an in-built
pressure generation manual pump, with pressure measurement and simulation capability. It is
intendedtobeusedtocalibratepressuresensorsandtransmitters. It has a smartandsimpleuser
interface allowing it to be operated by any technician, service or maintenance engineer.
The DPI 610E series combines a practical and robust design with reliable and accurate
measurements. It is battery-powered and features highly reliable pneumatic and hydraulic
assemblies for continuous and reliable performance for field calibration, even in harsh
environmental conditions.
A flexible hose is supplied with the instrument to enable connection to other equipment.
Thiscalibratorisenhancedwithdataloggingfunctionalitywithreliableinternalmemory for secure
file storage.
The analysis feature includes field error calculations with PASS/FAIL status with the ability to
create or download procedures which can be run on multiple devices, providing calibration
certification for asset management and maintenance purposes.
The DPI 610E supports the HART (Highway Addressable Remote Transducer) communication
protocol and allows basic HART operation and configuration on HART supported devices.
1.1 DPI 610E Series
1.1.1 Firmware Versions
This manual is based on the use of application firmware DK0492 version V01.00.10. For further
details see End User Software Release Note document 169M2231 available at
Druck.com/DPI610E.Table 1-1: DPI 610E Series
Photographs of these Calibrator types are on the next page.
Product Name Case Color Pressure Range Calibrator Type
DPI 610E-PC Blue 0.35 bar - 35 bar (5 - 500 psi)
(0.035 MPa - 3.5 MPa) Pneumatic
DPI 610E-SPC Yellow 0.35 bar - 35 bar (5 - 500 psi)
(0.035 MPa - 3.5 MPa Pneumatic - Intrinsically Safe
DPI 610E-HC Blue 70 bar - 1000 bar (1000 psi - 15000 psi)
(7 MPa - 100 MPa) Hydraulic
DPI 610E-SHC Yellow 70 bar - 1000 bar (1000 psi - 15000 psi)
(7 MPa - 100 MPa) Hydraulic- Intrinsically Safe
Overview

Copyright 2022 Baker Hughes Company.
10 | DPI 610E Instruction Manual–English
Chapter 1. Overview
Model: DPI 610E-SPC
Type: Pneumatic - Intrinsically Safe
Pressure Range: 0.35 - 35 bar,
5 - 500 psi, 0.035 - 3.5 MPa
Model: DPI 610E-PC
Type: Pneumatic
Pressure Range: 0.35 - 35 bar,
5 - 500 psi, 0.035 - 3.5 MPa
Model: DPI 610E-HC
Type: Hydraulic
Pressure Range: 70 - 1000 bar,
1000 - 15000 psi, 7 - 1000 MPa
Model: DPI 610E-SHC
Type: Hydraulic - Intrinsically Safe
Pressure Range: 70 - 1000 bar,
1000 - 15000 psi, 7 - 1000 MPa

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 11
Equipment in the Box
1.2 Equipment in the Box
The following items are supplied with the instruments in the DPI 610E series. When unpacking
the instrument, make sure that there are no missing items.
Note: When the hydraulic instrument is delivered thereis a protective cap in the reservoir socket.
Keep this cap for future use: this is for sealing the socket when no reservoir is attached.
1.2.1 Pneumatic Units
1. DC Power Supply (IO610E-PSU)
2. BSP Swivel Adapter (184-203)
3. NPT Swivel Adapter (184-226)
4. Blanking Plug (111M7272-1)
5. (IDT) Instrument Dirt Trap (IO620-IDT621-NEW) - packed separately, OR
(IDT) Instrument Dirt Trap (IO620-IDT621-IS) - packed separately
6. Hose sets: 1m (IO620-HOSE-P1) or Intrinsically Safe (IO620-HOSE-P1-IS)
7. Electrical Test Lead Set (I06X-LEAD)
8. 2m USB Cable (IO610E-USB-CABLE)
9. DPI 610E Quick Start and Safety Manual (165M0437)
10. Certificates Document Pack (IS product only)
11. Factory Calibration Certificate.
1.2.2 Hydraulic Units
1. DC Power Supply (I0610E-PSU)
2. BSP Swivel Adapter (184-203)
3. NPT Swivel Adapter (184-226)
4. Blanking Plug (111M7272-1)
5. Hose sets: 1m long (IO620-HOSE-H1) or Intrinsically Safe (IO620-HOSE-H1-IS)
6. Reservoir (PV411-115 or Intrinsically Safe PV411-115-IS) - packed separately
7. 250 mL Reservoir Filler Bottle (1S-11-0085)
8. Electrical Test Lead Set (I06X-LEAD)
9. 2m USB Cable (IO610E-USB-CABLE)
10. DPI 610E Quick Start and Safety Manual (165M0437)
11. Certificates Document Pack (IS product only)
12. Factory Calibration Certificate.
1.3 Specifications for DPI 610E
Refer to www.druck.com/dpi610e for the Datasheet that gives the technical specifications for
the DPI 610E.

Copyright 2022 Baker Hughes Company.
12 | DPI 610E Instruction Manual–English
Chapter 1. Overview
1.4 Accessories
Table 1-2 shows common accessories for the DPI 610E series. See Datasheet (BHCS39207) for
a full list of accessories.
1.5 Observance of Manual
Note: Before operating or using the equipment, read and obey all warnings and cautions given
in the Quick Start and Safety Manual.
1.6 Safety
When performing a procedure or task:
1. Do not use this instrument for any other purpose than stated in this manual. Incorrect use
may impair safety.
2. Follow all operating and safety instructions in the Quick Start and Safety Manual.
3. Use suitably qualified Technicians and good engineering practice for all procedures in this
documentation.
Table 1-2: Common accessories
Part Code Description
RTD-INTERFACE-485 RTD Interface only (IS area)
RTD-INTERFACE-IS RTD IS Interface (non-IS area)
RTD-PROBE-485 RTD Interface with PT100 Probe (IS)
RTD-PROBE-IS RTD Interface with PT100 Probe (non-IS area)
IO-RTD-M12CON M12 Field Wireable Connector to fit RTD Interface
(IS and non-IS area)
IO-RTD-M12EXT RTD M12 male to female extension lead 2 m 
(6.5 ft) 4-wire
IO-RTD-PRB150 150 mm length 6 mm diameter PT100 steel RTD
probe, Class A
PM700E Remote Pressure Sensor (IS area)
PM700E-IS Remote Pressure Sensor (non-IS area)
PM700E-CABLE Remote Sensor Extension Cable 2.9 m (9.5 ft)
IO620-IDT621-NEW Bar Dirt and Moisture Trap (IS area)
IO620-IDT621-IS Bar Dirt and Moisture (non-IS area)
IO610E-CASE Carrying Case (suitable for IS and non-IS use)
INFORMATION This manual contains operating procedures and safety
information for the DPI 610E series. It is the responsibility of the customer to
make sure that all personnel operating and maintaining the equipment are
correctly trained and qualified.
INFORMATION The manufacturer has designed this equipment to be safe
when used as detailed in this manual. Operators should read and obey all local
Health and Safety regulations and Safe Working Procedures or Practices.

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 13
Safety
1.6.1 General Safety Precautions
• Use only the approved tools, consumable materials and spares to operate and maintain the
equipment.
• Make sure all work areas are clean and clear of unwanted tools, equipment and materials.
• Makesureallunwantedconsumablematerialsarediscardedinaccordancewithlocalhealth
and safety and environmental regulations.
1.6.2 Operation in a Hazardous Environment
Refer to the Quick Start and Safety Manual provided with the instrument.
1.6.3 General Warnings
1.6.4 Electrical Warning
Note: Position the power supply without obstructing the supply disconnecting device.
Note: The instrument is suitable for short-term and long-term temporary overvoltage that may
occur between the line conductor and earth in electrical installations.
Note: Keep all leads free from contaminants.
WARNING Do not use the DPI 610E-HC or DPI 610E-PC in locations where
explosive gas, vapor or dust are present. There is a risk of an explosion.
Make sure that the instrument is safe to use with the proposed media. Some
liquid and gas mixtures are dangerous. This includes mixtures that result from
contamination.
Do not use in an enriched oxygen environment or with other strong oxidizers -
this can cause an explosion.
Do not use tools on the instrument that might cause incendive sparks - this can
cause an explosion.
It is dangerous to ignore the specified limits (refer to data sheet) for the DPI 610E
series or to use the instrument when it is not in its normal condition. Use the
applicable protection and obey all safety precautions.
RISK OF ELECTRIC SHOCK To prevent electrical shocks or damage to
the instrument, do not connect more than 30 V CAT I between the terminals, or
between the terminals and the ground (earth). Any connection must be
compliant with the terminal input/output parameters.
External circuits should have appropriate insulation to the mains.
WARNING This instrument uses a Lithium-Ion (Li-Ion) battery pack. To
prevent an explosion or fire, do not short circuit and do not disassemble. Keep
the battery safe from damage.
WARNING To prevent an explosion or fire, only use the Druck specified
battery (150M8295-1) and power supply (149M4334-1) rated for this instrument.
To prevent battery leakage/damage or excess heat generation, only use the
mains power supply in the ambient temperature range 0 to 40°C (32 to 104°F).
The power supply input range is 90 – 264 VAC, 50 to 60 Hz, 300 mA, installation
category CAT II.

Copyright 2022 Baker Hughes Company.
14 | DPI 610E Instruction Manual–English
Chapter 1. Overview
1.6.5 Pressure Warnings
Note: Maximum Operating Pressure (MWP) is stated on the label on the underside of the
instrument. Over pressure should be limited to 1.5 × MWP (MWP is based on unit pressure
range).
1.6.6 Overvoltage Categories
The following summary of installation and measurement overvoltage categories is derived from
IEC610101. The overvoltage categories indicate the severity of overvoltage transients.
INFORMATION The instrument contains an internal over-pressure vent
mechanism to protect the internal pressure sensor and pump mechanism from
damage.
WARNING Always wear appropriate eye protection when working with
pressure.
To prevent a dangerous release of pressure, make sure that all the related pipes,
hoses and other accessories have the correct pressure rating, are safe to use
and are correctly attached. Isolate and bleed the system before you disconnect
a pressure connection.
It is dangerous to attach an external source of pressure to the instrument. Use
only the internal mechanisms to set and control pressure in the pressure station.
Table 1-3: Overvoltage Categories
Category Description
CAT I
This is the least severe overvoltage
transient. CAT I equipment cannot be
directly connected to the mains power.
E.g a process loop powered device.
CAT II This is for single phase electrical installation. E.g appliances and portable
tools.

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 15
Maintenance
1.7 Maintenance
Maintain the instrument using the procedures outlined in this User Manual and for
information relating to maintenance issues please contact:
www.bakerhughesds.com/druck/global-service-support
Table 1-4 summarizes manufacturer recommended maintenance tasks for the DPI 610E series.
1.7.1 Visual Inspection
Inspect the instrument before use, checking for signs of damage (e.g case cracking, pressure
connector damage or pressure leakage), to ensure continued safe working.
1.7.2 Cleaning
Clean the surface of the instrument should using a damp cloth with water and mild detergent. Do
not submerge the instrument in water.
1.7.3 Calibration
To calibrate the instrument, please contact www.bakerhughesds.com/druck/global-
service-support
1.8 Service and Repair
For more details, please see www.bakerhughesds.com/druck/global-service-support
Table 1-4: Maintenance Tasks
Task Period
Visual Inspection Before Use
Cleaning Determined by usage
Calibration 12 months
(recommended)
WARNING Servicing or repairing the equipment may result in damage to
property and serious personal injury (including death). It is important that
service and repair are only done by a Druck authorized service provider.
Repair activities undertaken by unauthorized personnel may invalidate the
equipment warranty. Druck cannot be held liable for any damage (including
damage to the equipment), monetary fine or personal injury (including death)
that may occur during or as a result of service maintenance or repair work
undertaken by an unauthorized service provider.
Internal components, such as the Lithium battery pack, may be under pressure
or create other hazards if abused.

Copyright 2022 Baker Hughes Company.
16 | DPI 610E Instruction Manual–English
Chapter 1. Overview
1.9 Spares
For advice or technical support relating to spare parts, please contact:
[e-mail]
1.10 Instrument Return
1.10.1 Returned Goods Procedure
If the unit requires calibration or is unserviceable, please return it to the nearest Druck
Service Centre listed at: https://www.bakerhughes.com/druck
Contact the Service Centre to obtain a Return Goods Authorization (RGA). If you are in the USA,
obtain a Return Material Authorization (RMA).
Provide the following information on either a RGA or RMA:
• Product code
• Serial number
• Details of defect/work to be undertaken
• Error code(s) if applicable
• Operating conditions.
1.10.2 Instrument Disposal
Do not dispose of this product as household waste. Use a Recycling Passport for the
product. This can be downloaded from the product web page:
https://www.Druck.com/expert. Use an approved organization that collects and/or
recycles redundant electrical and electronic equipment.
For more information contact either our Customer Service Department
(https://www.bakerhughes.com/druck) or your local government office.
1.11 Packaging For Storage or Transportation
1.11.1 Environment
The equipment must be maintained in the conditions shown in Table 1-5. This applies for both
shipping and storage.
Table 1-5: Conditions for Storage and Transportation
Condition DPI 610-E Mains Plug 149M43341
Outdoor use Not for permanent installation
outdoors For indoor use only
IP rating IP54 IP20
Operating temperature -10 to 50°C -10 to 50°C
Storage and shipping temperature -20 to 70°C -20 to 70°C
Altitude -300 to 2000m -300 to 2000m
Operating humidity 0 to 95% relative humidity (RH)
non-condensing 0 to 95% relative humidity (RH)
non-condensing
Pollution degree 1 1

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 17
Preparing the Instrument
1.12 Preparing the Instrument
1.12.1 Initial Checks
• Visual check (for cracks/defects)
• Do not use any equipment that you know is damaged or faulty
• Ensure the battery is charged (see Section 1.13).
1.13 Battery and Charging
The instrument contains a rechargeable Li-ion battery. To charge the battery, plug the power
supply into the DC charging port located under the protection flap, at the top of the instrument.
The instrument can also be charged from any vehicle with a standard 12 V accessory socket with
an IO610E-CAR CHARGER (optional accessory).
The instrument can be charged while switched on and also when powered off. Battery charge
time is approximately two hours from empty to fully charged.
Figure 1-1: Battery Charging Socket
INFORMATION When you receive the instrument, check the that the box
contains the items listed in Section 1.2, “Equipment in the Box,” on page 11. It
is recommended that you retain the box and packaging for future use.
Socket

Copyright 2022 Baker Hughes Company.
18 | DPI 610E Instruction Manual–English
Chapter 1. Overview
1.13.1 Battery Status Indicator
1.14 Power ON/OFF
1.14.1 Power ON
To switch the instrument ON, hold down the power button for about 2 seconds, until the
Druck Logo splash screen appears.
1.14.2 Power OFF
To switch the instrument OFF, hold down the power button for about 4 seconds until the
closing screen appears.
1.14.3 Auto Power Down
The instrument has an Auto Power Down featurethat can be enabled/deactivated as required.
SeeGeneralSettingsSection 4onpage 43:(ontheinstrumentitcanbefoundundertheGeneral
Settings screen on the Dashboard).
The battery status indicator (located at the right hand side of instrument)
provides a visual indication of the battery level, even when the instrument
isoff.Pressthecircularbuttonontherightofthedisplaytoshowthe charge:
the display will automatically close down. Each LED represents
approximately 25% battery capacity.

Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 19
Parts
1.15 Parts
Pneumatic version
Number Item Number Item
1Pressure Release Valve 10 Pressure/Vacuum Selector
2Test Port (including Swivel Connector) 11 Pressure/Vacuum Hand Pump
3Auxiliary Ports (DC power supply port
Battery Charging, USB micro port. 12 Volume Adjuster (Fine control of pressure)
4Electrical 4mm sockets 13 Instrument Dirt (& Fluid) Trap (IDT)
5Screen Selection softkeys 14 Clip Fastener for Carrying Strap
6Power ON/OFF button 15 Barometer Port
7Help Button 16 Battery Level Indicator (One bar equals
25% charge)
8Home Button 17 External Sensor Port
9Navigation Pad


















Copyright 2022 Baker Hughes Company.
20 | DPI 610E Instruction Manual–English
Chapter 1. Overview
Hydraulic version
Number Item Number Item
1Hydraulic Reservoir 9Navigation pad
2Test Port (including swivel connector) 10 Pressure Hand Pump
3Auxiliary Ports (DC power supply port
Battery Charging, USB micro port. 11 Volume Adjuster Wheel (Fine control of
pressure)
4Electrical 4mm Sockets 12 Clip Fastener for Carrying Strap
5Screen Selection softkeys 13 Pressure Release Valve
6Power ON/OFF button 14 Battery Level Indicator (One bar equals
25% charge)
7Help button 15 External Sensor Port
8Home button
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



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
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Copyright 2022 Baker Hughes Company.
English–DPI 610E Instruction Manual | 21
Parts
1.15.1 Test Port
The Test Port is at the top left corner of the instrument. Pressure can be generated and supplied
to pressure devices that are connected either directly or using compatible hose fittings.
1.15.2 Reservoir (Hydraulic Version)
Ensure the Reservoir is filled with the correct hydraulic fluid before use. Recommended fluid ISO
viscosity grade ≤22, such as demineralized water or mineral oil.
1.15.3 Pressure Release Valve
The Pressure Release valve is on the top right of the instrument for the Pneumatic version and
on the left side for the Hydraulic version. To release all pressure within the instrument, slowly
open the pressure release valve by turning it counter-clockwise. Make sure the system is sealed
before pressure generation by completely closing the pressure release valve in the clockwise
direction.
1.15.4 Electrical Connections
Four electrical 4mm sockets are on the left side of the instrument glass face. These are labeled
for different electrical measurement or source functions.
1.15.5 Handle and Shoulder Strap
The DPI 610E has a carry handle to allow for a steady grip on the instrument, while the shoulder
strap can be used for more comfortable use.
1.15.6 Pump (Pneumatic Version)
When the pump selector is in the (+) orientation the hand pump generates pressure by a forward-
backward stroke action. When the pump selector is in the (-) orientation the pump creates a
vacuum by a backward-forward stroke action. To prevent damage to the unit the system must be
fully vented before switching between vacuum and pressure.
1.15.7 Priming Pump (Hydraulic Version)
The priming pump is used to draw hydraulic fluid from the reservoir and force air, gas or vapor
present out of the system.
1.15.8 Volume Adjuster (Pneumatic Version)
The volume adjuster is used to control the pressure for fine adjustments.
1.15.9 Volume Adjuster Wheel (Hydraulic Version)
The volume adjuster wheel is used to adjust the pressure in the range of 20 - 1000 bar. To
increase the pressure, turn the wheel clockwise. To decrease the pressure, turn the wheel
counter-clockwise.
1.15.10 Pressure/ Vacuum Selector (Pneumatic Version)
The pressure/vacuum selector can be set to generate a pressure or a vacuum. To prevent
damage to the unit the system must be fully vented before switching between vacuum and
pressure.
1.15.11 Auxiliary Ports
The auxiliary ports are at the top of the instrument and enclosed within the rubberized flap. It
accommodates a DC power supply port and a Micro USB port.
1.15.12 External Sensor Port
On the right side of the instrument is the RS485 communications port to enable connection of
external remote sensors such as the PM700E pressure sensor and the RTD-Interface.