Druck DPI620 Genii User manual
User Manual Druck DPI 620G-IS
GE Digital Solutions
Druck DPI620 Genii
Intrinsically Safe Calibrator
and Communicator Series
User Manual – 116M5464
© 2016 General Electric Company. All Rights Reserved. Specifications are
subject to change without notice. GE is a registered trademark of General
Electric Company. Other company or product names mentioned in this
document may be trademarks or registered trademarks of their respective
companies, which are not affiliated with GE
User Manual Druck DPI620G-IS
22 Feb 2017 116M5464 Revision A Page 2 of 248
Contents
1Overview.................................................................................................................10
1.1EquipmentintheBox......................................................................................10
1.2OptionalItems................................................................................................11
1.3ObservanceoftheUserManual....................................................................11
1.4Safety..............................................................................................................12
GeneralSafetyPrecautions.....................................................................12
OperationinaHazardousEnvironment.................................................13
GeneralWarnings...................................................................................15
Electricalwarnings..................................................................................16
PressureWarnings..................................................................................18
1.5PreparingtheInstrument...............................................................................19
1.6Battery&Charger...........................................................................................20
ChargingtheBattery...............................................................................20
InstallingtheBattery...............................................................................22
1.7PowerOn/Off..................................................................................................23
PowerOn................................................................................................23
PowerOff................................................................................................24
PowerupfromStandbyMode................................................................24
1.8Operation........................................................................................................25
DashboardNavigation.............................................................................25
SetDate,TimeandLanguage.................................................................26
Themes....................................................................................................26
DPI620G‐ISUserManual.........................................................................26
ConnectionDiagrams..............................................................................26
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AlarmStatus............................................................................................27
OperatingModes....................................................................................28
1.9SoftwareandFirmwareUpgrades..................................................................29
ViewingSoftwareRevision......................................................................29
UpgradingtheUnitSoftware..................................................................29
UpgradingtheHARTDeviceLibrary........................................................31
1.10Maintenance...................................................................................................33
Cleaning...................................................................................................33
1.11InstrumentReturn..........................................................................................34
ReturnedMaterialProcedureforUSA....................................................34
ReturnedGoodsProcedureforEurope..................................................35
InstrumentDisposalintheEuropeanUnion...........................................36
1.12PackagingforStorageorTransportation........................................................37
Environment............................................................................................37
1.13MarksandSymbols.........................................................................................37
2
Electrical
Operations
...............................................................................................38
2.1Measure&SourceFunctions..........................................................................38
2.2BasicCalibratorOperation..............................................................................39
SavingTasks............................................................................................39
ElectricalTasks........................................................................................40
Favourites................................................................................................42
CustomTask............................................................................................43
2.3FunctionUtilityOptions..................................................................................46
Max/Min.................................................................................................46
SwitchTest..............................................................................................47
ReliefValve..............................................................................................48
2.4MeasurementDisplayOptions.......................................................................50
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2.5MeasureandSourceOperations....................................................................52
2.6ExampleProcedure:MeasureorSourceCurrent...........................................54
ExampleProcedure:MeasureorSourceCurrent,CH1...........................54
ExampleProcedure:MeasureorSourceCurrent,CH2...........................55
2.7ExampleProcedure:MeasureorSourceCurrentwithInternal15VLoop
Power,CH2.................................................................................................................56
ExampleProcedure:MeasureCurrent,InternalLoopPower,CH2........57
ExampleProcedure:SourceCurrentwithInternalLoopPower,CH2....58
2.8ExampleProcedure:MeasureDCVoltage......................................................59
ExampleProcedure:MeasureDCVoltage,CH1.....................................59
ExampleProcedure:MeasureDCVoltage,CH2.....................................60
2.9ExampleProcedure:SourceDCVoltage,CH1.................................................61
2.10
Example
Procedures:
MeasureorSourceFrequency
Signals
.........................62
Example
Procedure:
MeasureFrequency
Signals
...................................62
Example
Procedure:
SourceFrequency
Signals
......................................63
2.11ExampleProcedure:Measure/SimulateRTD..................................................64
ExampleProcedure:Measure/SimulateaRTD,4‐WireMethod............64
ExampleProcedure:MeasureaRTD,3‐WireMethod............................66
ExampleProcedure:MeasureaRTD,2‐WireMethod............................67
2.12ExampleProcedure:MeasureorSimulateaThermocouple(TC)...................68
2.13ExampleProcedure:SwitchTest.....................................................................70
2.14ErrorIndications..............................................................................................73
3PressureIndicatorOperation(MC620‐IS)...............................................................74
3.1PartsandAssembly.........................................................................................75
AssemblyInstructions.............................................................................77
3.2PressureConnections.....................................................................................78
Procedure(AttachingExternalEquipment)............................................78
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3.3ProcedureOverview.......................................................................................80
3.4SetupaLeakTest...........................................................................................83
3.5SetthePressureModuletoZero....................................................................85
3.6ErrorIndications..............................................................................................86
4DataLoggingOperation..........................................................................................87
4.1
S
et
‐up
..............................................................................................................89
4.2Operation........................................................................................................91
4.3FileReview......................................................................................................91
4.4ChartView.......................................................................................................92
4.5FileManagement............................................................................................93
Erase........................................................................................................93
MemoryStatus........................................................................................93
DownloadFiles........................................................................................94
4.6Data
F
o
rmat
....................................................................................................95
5Documentation.......................................................................................................96
5.1Analysis...........................................................................................................96
5.2
Set‐up
..............................................................................................................98
DefinetheReferenceChannel................................................................99
DefineeachInputChannel....................................................................100
5.3AnalysisFunction..........................................................................................102
5.4RunProcedure..............................................................................................103
SequencetoUploadandDownloadFile...............................................104
6HART®Operations.................................................................................................105
6.1HART®MenuOperations..............................................................................105
6.2Start‐up.........................................................................................................106
6.3HART®Connections.......................................................................................107
6.4PowerSupplyfromtheCalibrator................................................................107
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6.5ExternalLoopPower.....................................................................................108
6.6CommunicatorAttachedtoaNetwork.........................................................109
6.7UseofTestConnections...............................................................................110
6.8ViewingPrimaryVariables............................................................................111
DevicePolling........................................................................................112
ViewingHART®Configuration...............................................................114
6.9StartHART®SDCApplication........................................................................115
6.10HART®Toolbar..............................................................................................117
6.11DataDisplay..................................................................................................118
6.12EditingValues................................................................................................119
6.13ExecutingMethods.......................................................................................121
MethodExample‐Self‐test..................................................................122
MethodExample‐AnalogTrim............................................................123
6.14Preferences...................................................................................................125
6.15FailedtofindDevice.....................................................................................126
7HART®Offline........................................................................................................127
7.1Introduction..................................................................................................127
7.2Start‐up.........................................................................................................127
7.3StartHART®Offline.......................................................................................128
7.4CreateanOfflineConfiguration....................................................................130
7.5BrowseanOfflineConfiguration...................................................................131
7.6EditanOfflineConfiguration........................................................................132
7.7SavingtheConfiguration...............................................................................133
7.8UploadingtheConfiguration........................................................................134
7.9WorkingwithSavedConfigurations.............................................................134
7.10DeleteHARTConfiguration...........................................................................134
8Foundation™Fieldbus...........................................................................................135
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8.1Introduction..................................................................................................135
8.2FOUNDATIONFieldbusConfigurations.........................................................135
8.3Startup..........................................................................................................136
FOUNDATION™FieldbusConnections..................................................138
8.4FOUNDATION™FieldbusApplication–ConnectingtoaNetwork...............142
FOUNDATION™FieldbusToolbar.........................................................143
ScanningForDevices............................................................................145
ContextSensitiveMenu........................................................................148
DeviceState..........................................................................................150
TroubleshootingConnectionProblems................................................154
8.5FOUNDATION™FieldbusApplication–Communication..............................155
DeviceFocusView.................................................................................155
BlockNavigationTree...........................................................................158
BlockHeaderBar...................................................................................160
FolderVariables....................................................................................162
DisplayingParameterHelp....................................................................164
RefreshingData.....................................................................................165
EditingVariables...................................................................................166
Methods................................................................................................168
8.6FOUNDATION™FieldbusApplication‐MyBlock..........................................169
8.7FOUNDATIONFieldbusApplication‐ExportingVariables............................171
ViewingExportedVariablesinChannelWindow..................................172
8.8ApplicationSettings......................................................................................173
DeviceLibrary........................................................................................173
Options..................................................................................................173
Advanced..............................................................................................174
8.9FunctionFinder.............................................................................................175
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9PROFIBUSPAFieldbus..........................................................................................177
9.1Introduction..................................................................................................177
9.2PROFIBUSConfigurations..............................................................................177
9.3Start‐up.........................................................................................................178
PROFIBUSConnections.........................................................................180
9.4PROFIBUSApplication–ConnectingtoaNetwork.......................................184
PROFIBUSToolbar.................................................................................185
ScanningForDevices............................................................................187
ContextSensitiveMenu........................................................................190
TroubleshootingConnectionProblems................................................192
9.5PROFIBUSApplication–Communication.....................................................193
DeviceFocusView.................................................................................193
BlockNavigationTree...........................................................................196
BlockHeaderBar...................................................................................198
FolderVariables....................................................................................200
DisplayingParameterHelp....................................................................202
RefreshingData.....................................................................................203
EditingVariables...................................................................................204
9.6PROFIBUSApplication‐MyBlock.................................................................206
9.7PROFIBUSApplication‐ExportingVariables.................................................208
ViewingExportedVariablesinChannelWindow..................................209
9.8ApplicationSettings......................................................................................210
DeviceLibrary........................................................................................210
Options..................................................................................................210
Advanced..............................................................................................211
9.9FunctionFinder.............................................................................................212
10CalibrationProcedures.....................................................................................214
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10.1BeforeStarting..............................................................................................214
10.2SelectionSequence.......................................................................................217
10.3CalibrationProcedures(CH1/CH2):Current(measure)................................218
10.4CalibrationProcedures(CH1/CH2):Current(source)...................................220
10.5CalibrationProcedures(CH1/CH2):DCmV/Volts(measure).......................221
10.6CalibrationProcedures(CH1):DCmV/Volts(source)...................................223
10.7CalibrationProcedures(CH1):Frequency(measure/source)
.......................225
10.8CalibrationProcedure(CH1):Frequency,PulseAmplitude(source)............229
10.9CalibrationProcedure(CH1):Resistance(measure)(standard)...................231
10.10CalibrationProcedure(CH1):Resistance(measure)(TrueOhms)...........233
10.11CalibrationProcedures(CH1):Resistance(source)..................................234
10.12CalibrationProcedures(CH1):TCmV(measure)......................................236
10.13CalibrationProcedures(CH1):TCmV(source).........................................238
10.14CalibrationProcedures(CH1):CJandCJ(TCmethod)(measure)...........239
10.15CalibrationProcedures:PressureIndicatorModules(PM620‐IS)..........242
11GeneralSpecification........................................................................................244
11.1Introduction..................................................................................................244
12Manufacturer....................................................................................................247
13DisplayIcons.....................................................................................................248
User Manual Druck DPI620G-IS
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1Overview
The Druck DPI 620 Genii Intrinsically Safe (DPI620G-IS) is a
battery-powered instrument for use in a hazardous area.
It is capable of electrical measure and source operations,
HART®, Foundation Fieldbus and Profibus digital
communications. It also supplies the power and user
interface functions for all optional items. The touch-screen
can display up to five different parameters simultaneously.
This version of the manual is applicable to software
revisions DK420 V3.00 and above.
1.1 Equipment in the Box
The following items are supplied with the DPI620G-IS :
•Mains Adaptor for battery charger (IO620-PSU)
•Battery Charger Cradle (IO620G-IS-CHARGER)
•Li-Ion battery pack (IO620G-IS-BATTERY)
•Set of six test leads
•Intrinsic Safety and Quick Start Guide
•Stylus
User Manual Druck DPI620G-IS
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1.2 Optional Items
The items that follow are optional items which can be used
with the DPI620G-IS:
•Pressure Module Carrier, MC 620-IS: this attaches
directly to the DPI620G-IS to make a fully integrated
pressure instrument.
•Pressure Module, PM 620-IS: this attaches to the
pressure module carrier (MC620-IS) or a Pressure Station
(PV62X)-IS to enhance the pressure measurement
functionality.
•Pressure Stations, PV 62X-IS: if the DPI620G-IS is
installed in a Pressure Station, it becomes a fully
integrated pressure calibrator.
1.3 Observance of the User Manual
This manual contains safety and battery installation
information for the DPI620G-IS. It is the responsibility of the
customer, to make sure that all personnel operating and
maintaining the equipment are correctly trained and
qualified. Before operating or using the equipment read and
obey all sections, including all WARNINGS and CAUTIONS
given in the sections below and in the Quick Start Guide.
User Manual Druck DPI620G-IS
22 Feb 2017 116M5464 Revision A Page 12 of 248
1.4 Safety
General Safety Precautions
Read and obey all the operator's local Health and Safety
regulations and Safe Working Procedures or Practices.
When performing a procedure or task:
•Use only the approved tools, consumable materials
and spares to operate and maintain the equipment.
•Read and obey all applicable WARNING signs.
•Make sure that:
All work areas are clean and clear of
unwanted tools, equipment and materials.
All unwanted consumable materials are
discarded in accordance with local health
and safety and environmental regulations.
User Manual Druck DPI620G-IS
22 Feb 2017 116M5464 Revision A Page 13 of 248
Operation in a Hazardous Environment
The DPI620G-IS can be operated in a Hazardous Area,
subject to the restrictions specified in its classification:
II 1 G
Ex ib IIC T4 Gb (-10°C ≤Ta ≤+50°C).
For full details, refer to the ‘Intrinsic Safety and Quick Start’
guide.
Use only Druck battery pack part number IO620G-IS-
BATTERY.
Special Conditions for Safe Use
1. The DPI620G-IS USB Client Connection must be
connected to apparatus within a Safe Area with Um=
254V.
2. When a remote sensor is powered using the Channel 2,
15V, Uoloop supply, the remote sensor must be
disconnected from all other sources of power
3. The Channel 2, V terminals can be connected to a FISCO
system if the power for the system is provided from the
DPI620G-IS Channel 2, 15V, Uoloop supply and the
electrical parameters of the field devices are compatible
with those of the DPI620G-IS.
4. The DPI620G-IS should not be connected to a powered
FISCO system unless its defined electrical parameters
are compatible with the DPI620G-IS
User Manual Druck DPI620G-IS
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5. The re-chargeable battery pack must be removed from
the DPI620G-IS for recharging in a Safe Area using only
the charging contacts and the GE charger with Um=
254V. No connections must be made to the IS outputs.
6. The re-chargeable battery pack may be removed from,
or replaced in, a DPI620G-IS within a Hazardous Area.
7. The ambient temperature is restricted to between -10°C
and +50°C.
8. Both the MC620-IS Dual Pressure Module Carrier and the
PV62X-IS Series Pressure Station have locations for one
or two Pressure Modules to be screwed in. Before
connection of the MC620-IS or PV62X-IS to the DPI620G-
IS, a PM620-IS Pressure Module or a protection cap (Part
No. 191-369) must be screwed into any vacant location,
and must remain in position until the assembly is
removed from the DPI620G-IS.
9. The lower ambient temperature is limited to -10°C.
User Manual Druck DPI620G-IS
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General Warnings
•Do not use tools on the instrument that might cause
incendive sparks – this could cause an explosion if used
in a Hazardous Area.
•Provide additional protection for equipment that may be
damaged in service.
•It is dangerous to ignore the specified limits for the
instrument or its related accessories. This can
cause injuries.
•Use equipment only for the purpose for which it is
provided.
•If the equipment is used in a manner not specified
by the manufacturer, the protection provided by
the equipment may be impaired.
•Make sure all equipment is serviceable.
•Wear all applicable Personal Protective Equipment (PPE).
•Do not use sharp objects on the touch-screen.
User Manual Druck DPI620G-IS
22 Feb 2017 116M5464 Revision A Page 16 of 248
Electrical warnings
•To prevent electrical shocks or damage to the instrument,
do not connect more than 30V CAT I between the
terminals, or between the terminals and the ground
(earth). Any connection must be compliant with the
terminal input/output parameters.
•External circuits should have appropriate insulation to the
mains.
•This instrument uses a Lithium-Ion (Li-Ion) battery pack.
To prevent an explosion or fire, do not short circuit, do not
disassemble, and keep safe from damage.
•To prevent an explosion or fire, use only the GE specified
battery (IO620G-IS-BATTERY), power supply (Part: IO620-
PSU) and battery charger (Part: IO620G-IS-CHARGER).
•To prevent battery leakage or heat generation, only use:
-the battery charger (IO620G-IS-CHARGER ) and
power supply IO620-PSU in the temperature
range 0°C to 40°C (32°C to 104°F).
•The power supply IO620-PSU input range is 100 – 240Vac
+/-10%, 50 to 60Hz, 250mA, installation category CAT II.
•Note that the operating and storage temperature range
of the power supply (IO620-PSU) does not match that of
the DPI620G-IS battery charger. (IO620-PSU operating
temperature range 0°C to +40°C, storage temperature
range -40°C to +70°C).
•Position the power supply so as not to obstruct the supply
disconnecting device.
User Manual Druck DPI620G-IS
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•The DC input to the DPI620G-IS battery charger is rated at
5V (+/-5%). Maximum current 2 Amps.
•Equipment is suitable for short-term and long-term
TEMPORARY OVERVOLTAGES that may occur between the
line conductor and earth in electrical installations.
•To make sure the display shows correct data,
disconnect the test leads before power is set to on or
changing to another measure or source function.
•Keep leads free from all contaminants
.
The following summary of installation and measurement
overvoltage categories are derived from IEC61010-1.
The overvoltage categories indicate the severity of
overvoltage transients
Overvoltage
Category
Description
CATI
OvervoltagecategoryIhastheleastsevere
overvoltagetransients.GenerallyCATI
equipmentisnotdesignedtobedirectly
connectedtothemainssupply.ExamplesofCATI
equipmentareprocesslooppowereddevices
CATII
OvervoltagecategoryIIdescribesanelectrical
installationwheretypicallysinglephase
equipmentisconnected.Examplesofsuch
equipmentareappliancesandportabletools.
User Manual Druck DPI620G-IS
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Pressure Warnings
•Some liquid and gas mixtures are dangerous. This
includes mixtures that occur because of
contamination. Make sure that the equipment is safe
to use with the necessary media.
•To prevent a dangerous release of pressure, isolate
and bleed the system before disconnecting a
pressure connection.
•To prevent a dangerous release of pressure, make
sure that all the related pipes, hoses and equipment
have the correct pressure rating, are safe to use and
are correctly attached.
•To prevent damage to the DPI620G-IS, only use it
within the specified pressure limits.
•Do not exceed the maximum pressures stated in the
appropriate component manual for the unit under test.
•Reduce pressure at a controlled rate when venting to
atmosphere.
•Carefully de-pressurize all pipes to atmospheric
pressure before disconnecting and connecting to the
unit under test.
•Observe cleanliness when using the instrument.
•Severe damage can be caused if equipment
connected to this instrument is contaminated.
•Connect only clean equipment to the instrument. To
avoid any contamination, an external filter is
recommended.
User Manual Druck DPI620G-IS
22 Feb 2017 116M5464 Revision A Page 19 of 248
1.5 Preparing the Instrument
On receipt of the instrument check the contents in the
box, listed in Section 1.1. It is recommended to retain the
box and packaging for future use.
User Manual Druck DPI620G-IS
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1.6 Battery & Charger
Charging the Battery
With reference to Figure 1-1 Battery & Charger:
1. Connect the DC power supply/AC Adaptor to the +5V
DC connection [1] on the side of the battery charger
cradle.
2. Insert the battery [2] into the charger cradle at a slight
angle, then push and click into place. Tighten the
thumb screws [3] to prevent accidental disconnection.
3. Switch on the mains power supply.
Figure 1-1 Battery & Charger
1
3
2
LED1
LED2
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