Duratuf KIWI SHEDS MK3 User manual

Quality – Built In
ASSEMBLY INSTRUCTIONS
MK3
BASE SIZE 3380mm x 1715mm

• Drill
• Drill Bit 3.5mm
• Drill Bit 6mm (for clear roof panel only)
• Hex Drive 5/16
• Riveter (free Duratuf riveter supplied in kit)
• Hammer
• Nail Punch
• Tape Measure
• Ladder or Saw stool
• Spanners x 2
• String Line
• Tin Snips
• Skillsaw and Jigsaw (for floor only)
• Masonry Drill and 10mm Masonry Bit (for Bolt Down Kit only)
• Read all instructions carefully.
• Identify all parts and check quantities against checklist.
• If you are making your own floor refer to Raised Base Plate section
now.
• Do not attempt to build your shed in high winds.
• Beware of sharp edges.
• Protect your eyes and ears.
• Use electric tools with care. Use a Safety Trip Switch.
• It is easier and quicker if this shed is erected by two people.
• Your shed must be level. Achieve this by either levelling the ground
or by using blocks.
• If you shed is to be positioned on wet or damp ground, we recom-
mend that your shed is raised up off the ground slightly.
Tools Required:
Select your site:
Safety:
Before you start:
ASSEMBLY INSTRUCTIONS
2

3
4
7
1
2
1
1
4
2.080m
1.890m
0.200m
2.000m
Gable End Wall Sheets
Wall Sheets
Door - Standard Security
Instruction Booklet
Jack Studs - 45 x 45mm
Hardware Pack
Touch-up Paint & Brush
Roof Sheets
0.580m
0.603 x 0.603m
0.588 x 0.150m
0.710 x 0.240m
1
Fixed Window Frame
Glaze Beads
Glass
Louvre Window Frame
Glass
Over Panel
Window Hardware Pack
2.000m
1.000m
1.000m
1.175m
1
Roof Sheets
Flat Roof Sheet
Clear Roof Panel
Ridge Flashing
Clear Roof Hardware Pack
Security Single Door Hardware Pack
Alarm - MA20
Shed light
Bolt Down Kit
Peg Down Kit
188 50mm Flooring Nails
12 75mm Flooring Nails
KIWI MK3 PARTS LIST
1Duratuf Riveter

MK3 TIMBER FRAME
4
1900
(or 1870 for Raised Base Plate only)
45 45
1622
3380
45
45 45
BACK WALL
883
451622
1900
(or 1870 for Raised Base Plate only)
1.810
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
45 45
785
3380
45
45 45
FRONT WALL
883
45 795 451622

MK3 TIMBER FRAME
5
1
5
4
3
6
Step 3: Select two 1.715m Base Plates (Green) and two
1.715m Top Plates (Red). With front wall lying on
the ground, nail Plates to frame. Ensure Green
joins to Green and Red joins to Red.
Step 4: Position the back wall frame on top of plates.
While someone supports frame, nail in place.
Step 5: Carefully roll frame over onto its base. (Pieces of
timber from the packaging may be used to tem-
porarily brace the frame before rolling it over).
Position 1.625 End Wall Nogs .883m down from
Top Plate and nail in place. If fitting a Kiwi Floor,
fit Floor Joists now. Space joists equally and nail
in place using three 75mm nails per end.
fig. 1
2
Step 6: Position a Jack Stud on each end of Ridge
Beam and nail in place using two 75mm nails
each end (fig. 1). Turnover Ridge Beam / Jack
Studs, position centrally on 1.715m Top Plates
and nail to Top Plates using two 75mm nails
per Jack Stud.
Note: If fitting a window in the Back Wall, there will be no centre stud on that side. Instead nail in a full length Nog
(3.290) using Window Studs (.883) to get correct height. Position one Window Stud centrally beneath the Nog
and nail in place. Further window studs and Nogs are fitted after the cladding is on.
Note: For sheds with the Raised Floor Modification option the studs will be 1.780m long to allow the Wall Sheets to
protrude 20mm below the Bottom Plate. Refer to Raised Floor Modification section (Page 15).
Step 1: Back Wall: Select one 3.380 Base Plate
(Green), one 3.380m Top Plate (Red) and three
Studs (Yellow). Lay out Plates and two Studs on
a flat surface and nail together using two 75mm
nails per join. Nail in remaining centre stud using
1.622m Nogs to get correct position. Position
Nogs .883m from Top Plate and nail in place.
Step 2: Front Wall: Select one 3.380 Base Plate
(Green), one 3.380m Top Plate (Red), four Studs
(Yellow), one .785m Nog and one 1.622m Nog.
Nail studs to each end of Plates. Nail in remain-
ing two studs using Nogs to get correct position.
Position Nogs .883m down from Top Plate and
nail in place.

MK3 WALL CLADDING
TO AVIOD CORROSION:
• Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.
• Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel.
TERMS EXPLANATION
• To Tack: To Tack on a wall sheet means to use minimum nails hammered partly in to hold Wall Sheets in position. Should a Wall
Sheet need to be re-positioned, the nails can easily be prized out.
• If a window is required, identify Wall Sheet(s) with window hole pre-cut. Lean up Wall Sheets where window(s) are to be located.
Note:
When fitting
Gable End
Sheets ensure
they overlap
correctly (fig 1).
The overlap
direction may
differ from clad-
ding detail be-
low.
6
fig. 1
CLADDING DETAIL
Birds Eye View

MK3 WALL CLADDING
7
Step 1: Front Wall: Start at the left hand side. Position
the Wall Sheet with the LIP on the left hand
side. Ensuring the LIP is flush with side of the
Stud and the top of the Top Plate, tack in place.
Repeat with Wall Sheets on the right hand side
of doorway.
Step 2: Back Wall: Start at the right hand side. Position
the first Wall Sheet with the LIP on the right
hand side. Ensuring the LIP is flush with the
side of the Studs and the top of the Wall Sheet
is flush with the top of the Top Plate, tack in
place. Position the next Wall Sheet with the LIP
on the right hand side. Overlap as shown in (fig
1). Ensuring Wall Sheet is flush with top of Top
Plate, tack in place. Repeat with remaining
sheets.
Step 3: End Walls: Lean Gable Wall Sheets against
the shed to form gable shape. With the LIP
flush with side of Stud tack in place ensuring
the bottom of the Wall Sheet is 10mm above
the bottom of the Bottom Plate. Tack on re-
maining Wall Sheets. Repeat with other gable
end. If fitting a window, nail in Window Studs
and Nog now. Refer to Window instructions.
Step 4: Nailing Off: Nail one 30mm Clout each side of the Rib (two per Pan) into the Top Plates and Bottom Plates. Nail
Wall Sheets to mid wall Nogs (one per pan). Nail each corner Wall Sheet to Studs using two 30mm Clouts evenly
spaced.
Gable Ends: When nailing Gable Wall Sheets to the Top Plate, use a String Line. At the top of the gable nail two
30mm Clouts into the end of the Ridge Beam. This will stop it from twisting.
EDGE
FLUSH
TOP
FLUSH

8
MK3 LOUVRE WINDOW (Optional)
Step 2: On the inside of the shed, position studs and
Nog centrally on window opening. Make sure the
studs are parallel and nail into Top Plate and
End Wall Nog.
Step 3: Nail wall Sheets to window framing using 30mm
clouts. (return to step 4 on page 7 and com-
plete). Then fit Window Frame). Position Window
Frame centrally on window opening and rivet it to
ribs. Pre-drill holes in each corner and nail Win-
dow Frame to framing, using 50mm nails.
Step 4: If the Window is in the gable end, temporarily
position the Over Panel above Window Frame.
Following the same angle as the gable, mark
and cut to suit.
Step 5: Rivet Over Panel to the Window Frame with riv-
ets.
588mm
Step 1: Lay out the two window studs (883mm) and Nog
(634mm) on a flat surface. Position Nog and nail
in place using 2x 75mm nails at each end.
Step 6: From the inside of the shed, slide Louvre Glass
into Louvre Units attached to the Window Frame.
Bend up tabs to keep Glass in position.
50mm
NAILS
RIVITS

MK3 FIXED WINDOW (Optional)
9
Step 1: Lay out the two window studs (883mm) and Nog
(590mm) on a flat surface. Position Nog and nail
in place using two 75mm nails at each end. 570mm
Step 6: From the outside of the shed, place glass in Win-
dow Frame. Attach a Glazing Bead (G100) with
three rivets to each side of the Window Frame to
hold glass in place. Pre-drilling Glazing Beads is
recommended.
Follow Steps 2 - 5 on page 8.
MK3 DOOR JAMB & CORNER FLASHINGS
Step 1: Fit Door Jamb Flashing (104) in between Top and
Bottom Plates and hard against Stud. Attach Door
Jamb Flashing with three rivets into Rib on the
outside and three 30mm clouts into studs on the
inside. Repeat with the other Door Jamb.
Step 3: Fit Corner Flashing (101) over corner Ribs with the top
flush with the top of the Top Plate. Rivet in place with
six rivets, three each side. Repeat with other three
Corner Flashings. When fitting Corner Flashings on
front wall, ensure they are parallel with Door Jambs.
Step 2: Measure and cut Doorstep Flashing (106) to fit in
between Door Jambs. Position the Doorstep Flash-
ing in between the Door Jambs at bottom of door-
way, nail through top of flashing using three 30mm
Clouts. Repeat with the Overdoor Flashing (105).

MK3 DOOR
Step 3: Remove the Door. Pre-drill and screw another 2 screws
between the centre screw and the rivets at each end (5
screws per track). Screw track using 45mm door track
screws.
Step 2: Hang the door in the Door Track. At the right hand end of
Door Track, adjust up or down so that the Door hangs par-
allel with shed. Fit one rivet at right hand end to hold in
place. Repeat with left hand end of track.
Note: Only use rivets at each end of track.
Step 1: Position the Door Track (107) on the front wall with the top
of the track 7mm below the top of the timber frame. The
left-hand end of the door track should be 20mm in from
left side of the left-hand door jamb flashing.
Pre-drill a hole in the centre of the track and screw in place
using one 45mm door track screw. Remove ALL drill filings
Note: Ensure Door Track screws are screwed in horizontal and
screwed hard into flashing. Protruding screw heads
can cause door rollers to bind on the screw heads.
12
MK3 DOOR
10
Step 5: Bottom Door Guide: Slide the Door to open position. Place the
Door Guide (108) over the Guide Brackets on the door and align
the end of the Door Guide 20mm in from left side of the left-
hand door jamb flashing.
Step 6: Lift the door guide up approximately 3mm so that the Door will
Slide freely. Pre-drill a hole through the door guide and the end
rib of the cladding and screw in place using a 45mm screw.
Step7: Slide the door to the centre, ensuring that it slides freely. Pre-
drill and insert a screw in the other end of the Door Guide.
Check that the Door is not binding in the middle then pre-drill
and fix with 3 more screws, one in the centre of the guide and
the other 2 evenly spaced between (5 screws per guide) into
the door step flashing and rib.
Note: For sheds with Raised Base Plate option the Door Step Flash-
ing will protrude down past the Bottom Plate.
Attach Door Guide with rivets.
DOOR
GUIDE
DOOR
CLADDING
BOT-
PLATE
GUIDE BRACKET
7mm
Step 4: Clean out ALL drill filings. Also make sure the Wheels are
cleaned of drill filings. Re-hang Door.
Door Stops: Predrill a hole at the end of the right-hand
end of track, into rib of cladding.
Predrill hole in left-hand end of track, 45mm from outside of
door jamb. (60mm for Security door option.)
Screw door stops in using 1 x Roofing screw per stop.

11
MK3 ROOF
Step 2: Position first Roof Sheet centrally over Ridge
Beam on the right hand end of shed with the
LIP on the left hand side. (For sheds with a
Clear Roof Panel, go to the next page). Posi-
tion the next Roof Sheet. Ensure it overlaps
correctly then rivet together, 400mm down
from the centre on both sides. Fit remaining
Roof Sheets.
LIP
Note: Condensation can form on the under side of shed roof. If building paper is required, fit now. Building paper will need to be sup-
ported by netting or roofing twine.
Step 1: Check that the diagonal measurements of the shed are the same. If building on unlevel ground it may be necessary to tempo-
rarily brace the shed with pieces of timber from the packaging.
Step 3: Starting from the left hand end, centralize Roof on
Ridge Beam. Ensure Roof is tight against end Wall
Sheets, predrill then nail one 50mm Clout through Rib
into the Ridge Beam. At the back, line up Ribs on the
Roof Sheet with the Ribs on Wall Sheet. Using one
50mm Clout, nail through Rib into Back Top Plate.
Repeat at the front.
Note The 6 x 50mm Clouts on end ribs are covered by the
Barge Flashings.
Step 4: Centralize Roof at the other end and nail through Rib
into the Ridge Beam and Top Plates, using 50mm
Clouts. Ensure Ridge Beam is straight, then Screw
one 50mm Roofing Screw into Ridge Beam through
each Rib on overlap (one screw per sheet). At the
back, set up a String Line in centre of Top Plate. En-
sure Top Plate is straight and screw, using one 50mm
Roofing Screw per Rib. Repeat at the front.
50mm Clout
Roofing screws
LIP

MK3 CLEAR ROOF PANEL (Optional)
12
Step 2: Position clear roof and flat roof sheet (or second clear panel). The flat roof sheet underlaps one sheet and overlaps the other.
The clear roof panel overlaps both roof sheets. Ensure sheet joins are flush at the outside edge then rivet flat sheets to pressed
sheets. Two rivets per join. Centralise roof at the other end and screw in place.
Step 3: Ensure ridge beam is straight, then nail the clear panel and flat roof sheet (or second clear panel) to ridge beam using one
30mm clout per pan. Position on ridge beam and screw in place using six 50mm roofing screws. Screw one 50mm roofing
screw into ridge beam through each rib on overlap, (one screw per sheet). Mould the soft edge on the flashing down into the
pans of the roof sheet to prevent roof leaks.
Step 4: Continue to fasten roof sheets as per step 4 on previous page (pg10)
Note: When screwing through the clear panel, pre-drill a 6mm hole.
TOP PLATE
JACK STUD
RIDGE BEAM
30mm CLOUT
RIDGE FLASHING
ROOFING SCREWS
PRESSED ROOF SHEET
CLEAR ROOF
FLAT ROOF
Step 1: Leave a gap where the Clear Panel is to be fitted. Position the next Roof Sheet. Ensure it overlaps correctly, then rivet togeth-
er, one rivet in the centre and one approximately 600 mm down from the centre on both sides. Fit remaining Roof Sheets,
overlapping and riveting as you go. Nail on first Roof Sheet (refer step 3 on page 10).
Note: MK2 shown

13
MK3 BARGE & SPOUTING
Step 1: Position Barge Flashing (102) on gable ends.
Position a Spouting (A103) and rivet to the
Barge Flashing at each end. Repeat with other
Spouting.
Step 2: Centralise Barge Flashing on gable end and
rivet in place, one rivet into every second Rib.
Fit two rivets through top of Barge into Rib.
Repeat with other Barge Flashing. Check
Spoutings are straight, then rivet to Roof one
rivet every second Rib.
Note: MK2 shown
Note: MK2 shown
MK3 FLOOR (Optional)
Step 1: Place shed in final position. Check the diagonal
measurements are the same and the shed is
level before fitting Floor. It is recommended that
the shed is anchored down with either a Duratuf
Bolt Down Kit or Duratuf Peg Down Kit depend-
ing on what the shed is sited on.
Step 2: Lay a Floor Board on top of Bottom Plates and
Joist and push up against end wall. Mark out
where Studs are. Cut checkouts with Electric
Jigsaw so Floor Board will fit around Studs.

14
MK3 FLOOR (Optional)
Step 3: Re-position Floor Board. Lay out remaining Floor
Boards checking around Studs as you go. The
last Floor Board may have to be cut to size.
Step 4: Nail in each Floor Board, two 50mm nails in each
end and two into Joists. Measure and cut Floor
Flashing (110) to fit in between Door Jamb Flash-
ings and nail in place using 50mm Clouts.
MK3 HASP & STAPLE
Using six rivets and one 50mm clout
attach hasp to Door Jamb Flashing and
the staple to the Door as shown.
(Note: see below for security option)
SECURITY DOOR (Optional)
Step 1: Attach “ T” locking handle with two 8x10mm screws.
Slide hook onto square shaft and secure with a
lock washer.
Hook
Lock Washer

15
Step 2: Once door is hung, position the Locking Stays so
they slide into the Locking Brackets easily. Screw
Locking Stays to Door Jamb.
SECURITY DOOR (Optional)
Step 3 On the left hand Door Jamb, position latch so that
the hook on the door handle will be secure and go
in and out easily. Rivet in place with four rivets.
RAISED FLOOR MODIFICATION
For sheds being placed on a purpose built floor, (concrete, cob-
bles, ply etc.), the Wall Sheets will protrude 20mm below the
Base Plate. This will stop water flowing in between the Base
Plate and Floor.
The Floor should be made 15mm smaller than Base Size.
Note: Although it is not essential, fitting Damp Proof Course
in between the Base Plate and the Floor will give add-
ed protection against moisture.
CLEAN UP
• Remove all swarf (drill filings) with a soft brush or rag.
• Hose down roof and walls thoroughly.
• For Coloursteel sheds use touch-up paint provided on all nail heads, rivets and exposed cuts.

DURATUF PREMIUM SHED WARRANTY
GUARANTEE TO CUSTOMER
Congratulations on purchasing a Duratuf Storage Shed. With proper care and attention, this product will last many years.
For your benefit PLEASE READ THE FOLLOWING INFORMATION CAREFULLY.
WARRANTY ON METAL CLADDING
Riverlea Group Ltd guarantee that the metal roofing and wall cladding on Kiwi and Fortress Garden Sheds may be used in moderate and
inland corrosion zones or areas where the first year mild steel corrosion rate is less than 200g/m2, and that in these conditions, they will
not perforate due to corrosion within 30 years of date of manufacture.
TERMS AND CONDITIONS
1. Damage or corrosion due to the following circumstances is not covered by this warranty.
 Mechanical, chemical or other damage sustained during or after installation.
NOTE: Clean swarf off shed IMMEDIATELY after assembly
Do NOT mark cladding with pencil
Do NOT allow manures, chemicals or other corrosive materials to have direct contact with cladding
Chemical damage will result if these instructions are not carried out
 Force majeure or other causes beyond the control of Riverlea Group Ltd.
2. This warranty does not cover material installed in severe and very severe environmental situations, or in any area where the mild
steel corrosion rate (as published by BRANZ) exceeds 200g/m2.
3. Minimum maintenance must be carried out in accordance with instructions below.
Should the cladding fail to perform as specified above, the liability of Riverlea Group Ltd shall in all cases be limited to replacing or
repairing the defective product. The balance of the original warranty will cover any repaired or replaced material. Riverlea Group Ltd will
not be liable for any consequential loss or damage, labour or transport charges. All claims made in writing within 21 days of discovery,
quoting the reference number at the top right hand corner of this page.
MAINTENANCE
Following are the minimum maintenance requirements for cladding used in Kiwi Garden Sheds and Fortress Sheds.
 Washing all surfaces by rain, and annual hosing of sheltered areas using a hose and soft nylon brush.
 Within 2km of coast—wash every 3 months as above. After a storm, wash the cladding and the gutters as soon as possible
to remove any highly corrosive salt deposits.
 Volcanic Ash Fallout—wash as soon as possible, removing fallout from roof and gutters
 Gutters to be kept clean of leaves and dirt.
Should you require additional technical information please contact us at the details below.
Please visit http://www.riverleagroup.co.nz/warranty-garden-sheds to validate the Warranty on your shed.
Click on the Warranty Registration Link and complete all details.
If you are unable to access the computer, please phone us on 0800 438 274 and one of the customer services team will help you to acti-
vate the warranty on your garden shed.
Many thanks, from the Team at Riverlea Group.
WARRANTY REGISTRATION