Dynapac PL2000F User manual

Instructions manual
Operating & Maintenance
High capacity planer
PL2000F (Engine stage IIIA / T3)
Diesel
engine
CumminsQSX15-C600
PIN: 10000905EHC006777
Original instructions.
Reservation for changes
Printed in China

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Contents
Instruction.............................................................................................................................................1
The machine........................................................................................................................................1
Intended use........................................................................................................................................2
Warning symbols.................................................................................................................................2
General................................................................................................................................................3
Safety – General instructions..............................................................................................................5
Safety – when operating......................................................................................................................7
Risk zones on the machine..................................................................................................................7
Slopes (Tip over risk)...........................................................................................................................8
Safety devices.....................................................................................................................................9
Conveyor.............................................................................................................................................9
Roof (Option).......................................................................................................................................9
Emergency stop button .....................................................................................................................10
Horn..................................................................................................................................................11
Headlights, Indicators rotary beacons ...............................................................................................12
Hazard warning lights on side panels................................................................................................13
Reverse lights and folding warning signs..........................................................................................13
Traction unit supports.......................................................................................................................14
Steel retaining cables........................................................................................................................15
Retaining hook of scraper flap...........................................................................................................16
Limit switch of scraper flap ...............................................................................................................16
Scraper flap safeguard ......................................................................................................................16
Exit ladders, grab bars and guardrails...............................................................................................17
Side shield.........................................................................................................................................17
Special instructions...........................................................................................................................19
Standard lubricants and other recommended oil and fluids............................................................19
High ambient temperatures, above +40°C (104°F)...........................................................................19
Lower ambient temperature – Freeze risk.......................................................................................19

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Temperatures.................................................................................................................................19
High pressure cleaning ..................................................................................................................20
Fire fighting....................................................................................................................................20
Battery handling.............................................................................................................................20
Jumping starting (24V)...................................................................................................................21
Technical specifications........................................................................................................................23
Vibrations – Operator station.............................................................................................................23
Noise level.........................................................................................................................................23
Dimensions .......................................................................................................................................24
Weights.............................................................................................................................................26
Performance data..............................................................................................................................26
Loading system.................................................................................................................................27
Engine (T3)........................................................................................................................................27
Travel drive .......................................................................................................................................27
Hydraulic system...............................................................................................................................28
Water system.....................................................................................................................................28
Compressed air system.....................................................................................................................28
Electrical system...............................................................................................................................28
Tightening torques............................................................................................................................29
Machine description..............................................................................................................................31
Descriptions of assemblies and functions .........................................................................................31
Machine description..........................................................................................................................43
Identification..................................................................................................................................43
Machine plate.................................................................................................................................43
Explanation of 17PIN serial number................................................................................................44
Decals ...............................................................................................................................................45
Safety decals..................................................................................................................................48
Info decals .....................................................................................................................................52
Instruments/Controls.........................................................................................................................53
Control panel .................................................................................................................................53

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Switch panel ..................................................................................................................................55
Main console – left & right............................................................................................................55
Control lever panel .......................................................................................................................69
RH/LH – Ergo control....................................................................................................................71
Ground plate panel.......................................................................................................................74
Front left Front right .....................................................................................................................74
Rear left & Rear right....................................................................................................................77
Screen structure for setting and display options............................................................................80
Description of error codes (of page 703), dialog boxes...................................................................97
Electrical system.............................................................................................................................115
Fuses, boxes................................................................................................................................115
Relay, machine.............................................................................................................................116
Driver’s seat on left/right .................................................................................................................117
Battery’s main switch......................................................................................................................118
Batteries ......................................................................................................................................118
Tilt display.......................................................................................................................................119
Lock and Unlock the ground panel cover.........................................................................................120
Folding ladder .................................................................................................................................121
Guardrail .........................................................................................................................................122
Transport position for ladder and guardrails ...................................................................................123
Hydraulic folding roof operation......................................................................................................124
Hydraulic hood operations ..............................................................................................................125
Throttle valves for deployment speed of hood and roof...................................................................126
Manual pump, hood and roof........................................................................................................126
Water system...................................................................................................................................127
High pressure cleaner .....................................................................................................................128
Filling pump for water tank..............................................................................................................129
Water filling (pressure fill) connection for water tank.......................................................................130
Changeover for separate circuits of rear strut towers......................................................................131
Milling depth display .......................................................................................................................132

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Milling drum operation check ..........................................................................................................132
Interlock on scraper flap..................................................................................................................133
Retaining hook of scraper flap.........................................................................................................133
Limit switch of scraper flap .............................................................................................................134
Traction unit supports.....................................................................................................................135
Support brackets.............................................................................................................................135
“Scraper flap function changeover” valve .......................................................................................136
“Discharge conveyor function changeover” valve...........................................................................136
Monitoring camera...........................................................................................................................137
Compressed air system (O) .............................................................................................................138
Storage area and protective flaps ....................................................................................................139
Plumb fixture...................................................................................................................................140
Swivel-mounted warning sign..........................................................................................................141
Tool holder......................................................................................................................................141
Typical wear marks on tool holder................................................................................................142
Typical wear marks on bits...........................................................................................................143
Bits holder replacement...............................................................................................................144
Bits replacement..........................................................................................................................147
Replacing the holder box .............................................................................................................148
Leveling unit....................................................................................................................................149
Matric type ...................................................................................................................................149
Operating the Dynapac Leveling System......................................................................................150
Setting the contrast ..................................................................................................................150
Symbols and displays in the working window ..............................................................................151
Sensor selection ..........................................................................................................................152
Operating with the Cross-Slope sensor........................................................................................154
Zero adjustment...........................................................................................................................156
Sensitivity setting ........................................................................................................................158
Changing the measurement units.................................................................................................160
System languages........................................................................................................................161

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Operation............................................................................................................................................163
Before starting.................................................................................................................................163
Preparing for operation................................................................................................................163
Devices and aids..........................................................................................................................163
Before starting work.....................................................................................................................164
Starting the machine....................................................................................................................165
External starting (starting aid)......................................................................................................167
Allowing engine to “warm up”......................................................................................................168
Driving the machine .....................................................................................................................169
Milling (preparation).....................................................................................................................170
Parking the machine ....................................................................................................................174
Long-term parking ..............................................................................................................................175
Long-term parking...........................................................................................................................175
Battery.............................................................................................................................................175
Engine.............................................................................................................................................175
Hoods, tarpaulin..............................................................................................................................175
Fuel tank .........................................................................................................................................175
Hydraulic reservoir..........................................................................................................................175
Watering system..............................................................................................................................176
Water pump.....................................................................................................................................176
Miscellaneous.....................................................................................................................................177
Transport.........................................................................................................................................177
Safety regulations for transport....................................................................................................177
Fix points.....................................................................................................................................179
Transport on trailers........................................................................................................................181
Hydraulically foldable discharge conveyor ......................................................................................187
Folding in discharge conveyor.....................................................................................................187
Folding out discharge conveyor...................................................................................................188
Load by crane..................................................................................................................................189
Towing/Retriving .............................................................................................................................190

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Short distance towing when the engine is inoperative .....................................................................191
Towing the planer............................................................................................................................192
Lifting the conveyor.........................................................................................................................193
Securing before parking up .............................................................................................................194
Operating instructions – Summary......................................................................................................195
Preventive maintenance......................................................................................................................197
Maintenance – Lubricants and symbols ..............................................................................................199
Maintenance – Lubricants and symbols...........................................................................................199
Fluid volumes..................................................................................................................................199
Maintenance......................................................................................................................................201
Notes regarding safety for maintenance ..........................................................................................201
Liability exclusion in case of use of non-original spare or wear parts as well as incorrect operating
materials .........................................................................................................................................202
Maintenance intervals......................................................................................................................202
Engine drive unit .............................................................................................................................215
Fuel tank .........................................................................................................................................215
Cleaning tank and system ...............................................................................................................216
Diesel engine...................................................................................................................................216
Engine oil drainage point.................................................................................................................217
Oil filter ...........................................................................................................................................218
Fuel filter.........................................................................................................................................218
Fuel filter water separator................................................................................................................219
Air filter ...........................................................................................................................................219
Cooler .............................................................................................................................................220
Coolant filter....................................................................................................................................220
Cooler .............................................................................................................................................221
Drive belt.........................................................................................................................................221
Valve clearance ...............................................................................................................................222
Engine brackets, left/right................................................................................................................222
Connecting screws, pump distribution transmission/engine............................................................223

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Hydraulic system.............................................................................................................................224
Hydraulic oil tank.............................................................................................................................224
Hydraulic oil drainage valve.............................................................................................................224
High-pressure hydraulic filter ..........................................................................................................225
Return hydraulic filter......................................................................................................................226
Pump distribution transmission.......................................................................................................227
Oil level check.................................................................................................................................227
Oil cooler.........................................................................................................................................228
Bleeder............................................................................................................................................229
Oil cooler.........................................................................................................................................229
Hydraulic hoses...............................................................................................................................230
Hydraulic unit for roof and hood activation......................................................................................230
Oil level check.................................................................................................................................230
Traction units ..................................................................................................................................231
Planetary gear – oil level check .......................................................................................................231
Oil change.......................................................................................................................................231
Chain tension ..................................................................................................................................232
Bottom plate....................................................................................................................................233
Rubber pad......................................................................................................................................233
Steering system sliding parts, steering arms, stop ring and scraper................................................234
Retaining device for track rod and steering cylinder bolts...............................................................235
Belt drive.........................................................................................................................................235
Clutch “DESCH” Type .....................................................................................................................236
Milling drum gear box......................................................................................................................237
Oil level check.................................................................................................................................237
Oil change.......................................................................................................................................238
Milling drum ....................................................................................................................................239
Draining coolant..............................................................................................................................239
Checking fluid level/adding fluid......................................................................................................240
Scrapers and supporting wear bar (moldboard)...............................................................................240

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Runners on the side boards.............................................................................................................241
Sliding shoe runners .......................................................................................................................242
Drum flap limit switch......................................................................................................................243
Milling drum housing fastening bolts...............................................................................................243
Loading equipment..........................................................................................................................244
Belt tension.....................................................................................................................................244
Drum holder ....................................................................................................................................245
Steel cords......................................................................................................................................245
Funnel rubber of transfer point and sealing rubbers/guides ............................................................246
Water system...................................................................................................................................247
Water tank.......................................................................................................................................247
Feed pump ......................................................................................................................................249
Water filter.......................................................................................................................................250
Water pump – Check oil level...........................................................................................................251
Water pump – Drain oil....................................................................................................................251
Spray nozzles..................................................................................................................................252
Power supply...................................................................................................................................253
Batteries..........................................................................................................................................253
Compressed air system...................................................................................................................254
Maintenance unit and compressed air system.................................................................................254
Leveling system ..............................................................................................................................255
Sensor, controllers, connection cables............................................................................................255
Brake system...................................................................................................................................255
Emergency stop button ...................................................................................................................256
Lubrication points .........................................................................................................................257
Traction unit....................................................................................................................................257
Chassis legs....................................................................................................................................257
Steering cylinder .............................................................................................................................257
Floating pin .....................................................................................................................................257
Milling section.................................................................................................................................258