Eastwood 30216 User manual

PNEUMATIC
ROTARY REMOVAL TOOL
INSTRUCTIONS
Item #30216
© Copyright 2014 Easthill Group, Inc. Instruction part #30216Q Rev. 6/14
If you have any questions about the use of this product, please contact
The Eastwood Technical Assistance Service Department: 800.544.5118 >> email: [e-mail]
PDF version of this manual is available online >> eastwood.com/30216 manual
The Eastwood Company 263 Shoemaker Road, Pottstown, PA 19464, USA
US and Canada: 800.345.1178 Outside US: 610.718.8335 Fax: [phone] eastwood.com
TROUBLESHOOTING
• Tool doesn’t respond to trigger depression:
- Verify sufficient air supply to tool.
- Check for moisture in air line and tool air inlet.
• Tool performance is slow or sluggish:
- Verify sufficient air supply to tool.
- Check for moisture in air line and tool air inlet.
• Tool vibrates excessively during use:
- Stop use immediately and check for split or broken cleaning or abrasive wheel or belt.
- Check for loose Retaining Screw and or Spindle Hex Adapter.
• Tool emits excessive noise during use:
- Stop use immediately and add air tool oil directly to air inlet.
ADDITIONAL ITEMS
#30544 Replacement Eraser Wheel with Hub
#30545 Replacement Course Wire Wheel
#30546 Replacement Medium Wire Wheel
#30547 Replacement Fine Wire Wheel
#30548 Replacement Wire Wheel Hub
#30549 Replacement Stripping Wheel with Hub

2Eastwood Technical Assistance: 800.544.5118 >> [e-mail] To order parts and supplies: 800.345.1178 >> eastwood.com 7
READ INSTRUCTIONS!
Thoroughly read and understand manual before using this Rotary Removal Tool.
Save for future reference.
SAFETY INFORMATION
OPERATIONAL HAZARDS!
• Wear approved eye gear at all times when operating the tool for protection from possible
ejected particles, shards and sparks created from cleaning, sanding or grinding.
• This tool can generate a trail of sparks which are ejected at high speed.
Keep pets, people and flammable materials out of the path of the spark trail.
• Keep loose clothing, jewelry and long hair away from rotating components
as serious personal injury can occur.
• ALWAYS disconnect tool from air supply when changing wheels to prevent
accidental tool starting and potential injury.
• WARNING This tool is very powerful and generates a great deal of torque while
operating. Always handle with two hands and exercise great caution while
operating.
• Do not force tool while cleaning or grinding as the tool body can suddenly kick
back or twist causing severe hand or wrist injury. Cleaning wheels can also be
damaged by excessive side force causing them to disintegrate and eject pieces at
high velocity.
• ONLY USE replacement wheels rated for 3500 RPM or greater use otherwise
serious injury or death can result in the event of wheel failure.
• NEVER attempt to operate without guard in place or serious injury can result.
•Always make sure the work piece being cleaned/sanded is securely clamped or
anchored to allow two-handed operation of the tool.
• Repetitive motion and extended exposure to vibration may harm hands and arms.
WARNING!
DO NOT exceed 90 psi [6.3 bar] of tool inlet air pressure. Permanent tool damage
and or personal injury could occur.
ATTACH 4" ADHESIVE ERASER WHEEL
• Disconnect air supply from the tool to
prevent accidental starting and potential
injury while installing or removing wire,
sanding or cleaning wheels.
• Place the 4" Adhesive Eraser Wheel
Assembly with the Hex Drive Recess over
the Hex Drive Spindle. (Fig E).
• Insert the Socket Head Cap Screw into the
center hole of the Eraser Wheel Hub (Fig I)
and tighten securely with the included
5mm Hex Key.
Fig. I
Fig. E
MAINTENANCE
• Add several drops of air tool oil before each use by dropping directly into the air inlet.
• If tool is to be unused for an extended period, add 10 drops of air tool oil directly to the air inlet,
rotate the tool motor by hand several times to distribute the oil throughout the motor and
gearbox then store the tool, handle up.
• With the air supply disconnected, periodically check that the Socket Head and Wheel Retaining
screw is tight.

6Eastwood Technical Assistance: 800.544.5118 >> [e-mail] To order parts and supplies: 800.345.1178 >> eastwood.com 3
SPECIFICATIONS
• RPM: 3500 free speed
• Air Consumption: 7 CFM [100 L/min]
• Inlet thread size: 1/4" FNPT.
• Motor Shaft Drive Size: 9mm Hex.
• Variable speed, 4 vane, ball bearing air motor with hardened spur gears.
• Belt drive for smooth operation.
WIRE WHEEL BRUSH BAND ASSEMBLY/INSTALLATION
(continued)
• Place the assembled Wire Brush Wheel
Assembly with the Hex Drive Recess over
the Hex Drive Spindle (Fig E).
IMPORTANT NOTE:If using the Bent
Finger type of Wire Brush Sleeves, be
sure the fingers rotate in the forward
direction (counter-clockwise) when viewed
from the left side of the tool. (Fig F).
• Insert the Socket Head Cap Screw into the
center hole of the Drive Hub Assembly
(Fig G) and tighten securely with the
included 5mm Hex Key.
ATTACH 4" ABRASIVE
CLEANING WHEEL:
• Disconnect air supply from the tool to
prevent accidental starting and potential
injury while installing or removing wire,
sanding or cleaning wheels.
• Place the 4” Abrasive Cleaning Wheel
Assembly with the Hex Drive Recess over
the Hex Drive Spindle. (Fig E).
• Insert the Socket Head Cap Screw into the
center hole of the Cleaning Wheel Hub
(Fig H) and tighten securely with the
included 5mm Hex Key.
Your Eastwood Rotary Removal Tool is a heavy-duty professional quality tool ruggedly designed for
many years of reliable service. It features a wheel guard enclosure and an ergonomic multi-position,
auxiliary handle for maximum safety. A high-torque, ball bearing supported, 4 vane motor and hard-
ened spur gears provide smooth operation and long life. Speed is easily controlled with an infinitely
progressive throttled trigger control.
INCLUDES
(1) Rotary Removal Tool (1) Wire Brush Hub Assembly
(3) Wire Wheel Brush Bands (1) 4" x 1-1/4" Adhesive Eraser Wheel
(1) 5 mm Hex-Key Wrench (2) 6mm x 20mm Socket Head Hub Retaining Screws
(1) 4" x 1-1/4" Abrasive Cleaning Wheel (1) Storage Case
Fig. E
Fig. F
Fig. H
Fig. G

4Eastwood Technical Assistance: 800.544.5118 >> [e-mail] To order parts and supplies: 800.345.1178 >> eastwood.com 5
ROTARY REMOVAL TOOL SET-UP & CONNECTION
• Be sure that the air supply to the tool is clean and dry. Moisture in the supply line will quickly
damage the motor and valves.
• A minimum 3/8" I.D. air line should be used for optimal performance.
• Thread the included 1/4" Male Quick Fitting into the air inlet of the tool, using TFE thread
sealing tape (not included).
OPERATION
• Set desired motor speed by rotating the Speed Knob located on the top surface of the Motor
Housing. To the left = Low (LO), To the right = High (HI).
• Push Trigger Safety forward with thumb while depressing Trigger Paddle to operate tool. Note
that motor speed increases as the Trigger is depressed.
• Keep the broad work surface of the Wire Wheel, Cleaning Wheel or Eraser parallel to the work
surface whenever possible to minimize uneven wear and maximize usable life.
• Always use two hands while operating tool, do not force but allow the rotational speed of the
wheel to do the work.
• Be sure that the workpiece is clamped down or held securely to always allow two hands to
operate tool.
WIRE WHEEL BRUSH BAND ASSEMBLY/INSTALLATION
The 3 included wire brush wheels must be
assembled to the 5 piece hub assembly before
installation and use. The following steps describe
how to do this:
• Disconnect air supply from the tool to
prevent accidental starting and potential
injury while installing or removing wire,
sanding or cleaning wheels.
• Identify the Wire Brush Hub components:
Note that there are 2 die-cast Drive
Hub halves; The Drive Half has a Hex
Drive recess, a male triangular indexing
feature and 2 raised indexing “fingers”
the each of the 3 crossmembers. The
Outer Hub Half has a Round recess to
accept the Socket Head Cap Screw, a
female triangular indexing feature and
2 indexing slots on each of the 3
crossmembers. (Fig A). In addition, there
are 2 identical black plastic spacers and 1
sleeve. (Fig B).
• Place the Rubber Sleeve into the Wire
Brush Wheel Band and center it.
• Place one of the 2 Black Plastic Spacers
into the Rubber Sleeve with the chamfered
side inward.
• Place 2nd Black Plastic Spacer into the
Rubber Sleeve with the chamfered side
inward. (Fig C).
• Slide the die-cast inner Drive Hub over the
Sleeve, Spacer and Wire Band assembly
then add the outer die-cast Hub making
sure the triangular indexing and the tabbed
features are seated properly (Fig D).
Fig. A
Fig. B
Fig. C
Fig. D

4Eastwood Technical Assistance: 800.544.5118 >> [e-mail] To order parts and supplies: 800.345.1178 >> eastwood.com 5
ROTARY REMOVAL TOOL SET-UP & CONNECTION
• Be sure that the air supply to the tool is clean and dry. Moisture in the supply line will quickly
damage the motor and valves.
• A minimum 3/8" I.D. air line should be used for optimal performance.
• Thread the included 1/4" Male Quick Fitting into the air inlet of the tool, using TFE thread
sealing tape (not included).
OPERATION
• Set desired motor speed by rotating the Speed Knob located on the top surface of the Motor
Housing. To the left = Low (LO), To the right = High (HI).
• Push Trigger Safety forward with thumb while depressing Trigger Paddle to operate tool. Note
that motor speed increases as the Trigger is depressed.
• Keep the broad work surface of the Wire Wheel, Cleaning Wheel or Eraser parallel to the work
surface whenever possible to minimize uneven wear and maximize usable life.
• Always use two hands while operating tool, do not force but allow the rotational speed of the
wheel to do the work.
• Be sure that the workpiece is clamped down or held securely to always allow two hands to
operate tool.
WIRE WHEEL BRUSH BAND ASSEMBLY/INSTALLATION
The 3 included wire brush wheels must be
assembled to the 5 piece hub assembly before
installation and use. The following steps describe
how to do this:
• Disconnect air supply from the tool to
prevent accidental starting and potential
injury while installing or removing wire,
sanding or cleaning wheels.
• Identify the Wire Brush Hub components:
Note that there are 2 die-cast Drive
Hub halves; The Drive Half has a Hex
Drive recess, a male triangular indexing
feature and 2 raised indexing “fingers”
the each of the 3 crossmembers. The
Outer Hub Half has a Round recess to
accept the Socket Head Cap Screw, a
female triangular indexing feature and
2 indexing slots on each of the 3
crossmembers. (Fig A). In addition, there
are 2 identical black plastic spacers and 1
sleeve. (Fig B).
• Place the Rubber Sleeve into the Wire
Brush Wheel Band and center it.
• Place one of the 2 Black Plastic Spacers
into the Rubber Sleeve with the chamfered
side inward.
• Place 2nd Black Plastic Spacer into the
Rubber Sleeve with the chamfered side
inward. (Fig C).
• Slide the die-cast inner Drive Hub over the
Sleeve, Spacer and Wire Band assembly
then add the outer die-cast Hub making
sure the triangular indexing and the tabbed
features are seated properly (Fig D).
Fig. A
Fig. B
Fig. C
Fig. D

6Eastwood Technical Assistance: 800.544.5118 >> [e-mail] To order parts and supplies: 800.345.1178 >> eastwood.com 3
SPECIFICATIONS
• RPM: 3500 free speed
• Air Consumption: 7 CFM [100 L/min]
• Inlet thread size: 1/4" FNPT.
• Motor Shaft Drive Size: 9mm Hex.
• Variable speed, 4 vane, ball bearing air motor with hardened spur gears.
• Belt drive for smooth operation.
WIRE WHEEL BRUSH BAND ASSEMBLY/INSTALLATION
(continued)
• Place the assembled Wire Brush Wheel
Assembly with the Hex Drive Recess over
the Hex Drive Spindle (Fig E).
IMPORTANT NOTE:If using the Bent
Finger type of Wire Brush Sleeves, be
sure the fingers rotate in the forward
direction (counter-clockwise) when viewed
from the left side of the tool. (Fig F).
• Insert the Socket Head Cap Screw into the
center hole of the Drive Hub Assembly
(Fig G) and tighten securely with the
included 5mm Hex Key.
ATTACH 4" ABRASIVE
CLEANING WHEEL:
• Disconnect air supply from the tool to
prevent accidental starting and potential
injury while installing or removing wire,
sanding or cleaning wheels.
• Place the 4” Abrasive Cleaning Wheel
Assembly with the Hex Drive Recess over
the Hex Drive Spindle. (Fig E).
• Insert the Socket Head Cap Screw into the
center hole of the Cleaning Wheel Hub
(Fig H) and tighten securely with the
included 5mm Hex Key.
Your Eastwood Rotary Removal Tool is a heavy-duty professional quality tool ruggedly designed for
many years of reliable service. It features a wheel guard enclosure and an ergonomic multi-position,
auxiliary handle for maximum safety. A high-torque, ball bearing supported, 4 vane motor and hard-
ened spur gears provide smooth operation and long life. Speed is easily controlled with an infinitely
progressive throttled trigger control.
INCLUDES
(1) Rotary Removal Tool (1) Wire Brush Hub Assembly
(3) Wire Wheel Brush Bands (1) 4" x 1-1/4" Adhesive Eraser Wheel
(1) 5 mm Hex-Key Wrench (2) 6mm x 20mm Socket Head Hub Retaining Screws
(1) 4" x 1-1/4" Abrasive Cleaning Wheel (1) Storage Case
Fig. E
Fig. F
Fig. H
Fig. G

2Eastwood Technical Assistance: 800.544.5118 >> [e-mail] To order parts and supplies: 800.345.1178 >> eastwood.com 7
READ INSTRUCTIONS!
Thoroughly read and understand manual before using this Rotary Removal Tool.
Save for future reference.
SAFETY INFORMATION
OPERATIONAL HAZARDS!
• Wear approved eye gear at all times when operating the tool for protection from possible
ejected particles, shards and sparks created from cleaning, sanding or grinding.
• This tool can generate a trail of sparks which are ejected at high speed.
Keep pets, people and flammable materials out of the path of the spark trail.
• Keep loose clothing, jewelry and long hair away from rotating components
as serious personal injury can occur.
• ALWAYS disconnect tool from air supply when changing wheels to prevent
accidental tool starting and potential injury.
• WARNING This tool is very powerful and generates a great deal of torque while
operating. Always handle with two hands and exercise great caution while
operating.
• Do not force tool while cleaning or grinding as the tool body can suddenly kick
back or twist causing severe hand or wrist injury. Cleaning wheels can also be
damaged by excessive side force causing them to disintegrate and eject pieces at
high velocity.
• ONLY USE replacement wheels rated for 3500 RPM or greater use otherwise
serious injury or death can result in the event of wheel failure.
• NEVER attempt to operate without guard in place or serious injury can result.
•Always make sure the work piece being cleaned/sanded is securely clamped or
anchored to allow two-handed operation of the tool.
• Repetitive motion and extended exposure to vibration may harm hands and arms.
WARNING!
DO NOT exceed 90 psi [6.3 bar] of tool inlet air pressure. Permanent tool damage
and or personal injury could occur.
ATTACH 4" ADHESIVE ERASER WHEEL
• Disconnect air supply from the tool to
prevent accidental starting and potential
injury while installing or removing wire,
sanding or cleaning wheels.
• Place the 4" Adhesive Eraser Wheel
Assembly with the Hex Drive Recess over
the Hex Drive Spindle. (Fig E).
• Insert the Socket Head Cap Screw into the
center hole of the Eraser Wheel Hub (Fig I)
and tighten securely with the included
5mm Hex Key.
Fig. I
Fig. E
MAINTENANCE
• Add several drops of air tool oil before each use by dropping directly into the air inlet.
• If tool is to be unused for an extended period, add 10 drops of air tool oil directly to the air inlet,
rotate the tool motor by hand several times to distribute the oil throughout the motor and
gearbox then store the tool, handle up.
• With the air supply disconnected, periodically check that the Socket Head and Wheel Retaining
screw is tight.

PNEUMATIC
ROTARY REMOVAL TOOL
INSTRUCTIONS
Item #30216
© Copyright 2014 Easthill Group, Inc. Instruction part #30216Q Rev. 6/14
If you have any questions about the use of this product, please contact
The Eastwood Technical Assistance Service Department: 800.544.5118 >> email: [e-mail]
PDF version of this manual is available online >> eastwood.com/30216 manual
The Eastwood Company 263 Shoemaker Road, Pottstown, PA 19464, USA
US and Canada: 800.345.1178 Outside US: 610.718.8335 Fax: [phone] eastwood.com
TROUBLESHOOTING
• Tool doesn’t respond to trigger depression:
- Verify sufficient air supply to tool.
- Check for moisture in air line and tool air inlet.
• Tool performance is slow or sluggish:
- Verify sufficient air supply to tool.
- Check for moisture in air line and tool air inlet.
• Tool vibrates excessively during use:
- Stop use immediately and check for split or broken cleaning or abrasive wheel or belt.
- Check for loose Retaining Screw and or Spindle Hex Adapter.
• Tool emits excessive noise during use:
- Stop use immediately and add air tool oil directly to air inlet.
ADDITIONAL ITEMS
#30544 Replacement Eraser Wheel with Hub
#30545 Replacement Course Wire Wheel
#30546 Replacement Medium Wire Wheel
#30547 Replacement Fine Wire Wheel
#30548 Replacement Wire Wheel Hub
#30549 Replacement Stripping Wheel with Hub