Eaton Green Motion DC 22 User manual

Green Motion DC 22 EV charger
Green Motion DC 22 User manual

2 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton
Corporation's ("Eaton") experience and judgement and may not cover all contingencies. If further information is
required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms
and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the
purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES
THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR
MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein. The information contained in this manual is subject to
change without notice.

3 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
Content overview
1 INTRODUCTION����������������������������������������������������������������������������������������������������������������������������������������4
1.1 Scope of the document...................................................................................................................................... 5
1.2 Symbols used in this manual.............................................................................................................................. 5
2 CAUTIONS�������������������������������������������������������������������������������������������������������������������������������������������������6
2.1 Operating environment and restrictions ............................................................................................................ 6
3 DISCOVER YOUR GREEN MOTION DC 22 EV CHARGER���������������������������������������������������������������������7
3.1 Checking the box contents ................................................................................................................................ 7
3.2 Front and back views ......................................................................................................................................... 7
3.3 Bottom view ...................................................................................................................................................... 8
3.4 Type of cables .................................................................................................................................................... 8
4 HOW TO START AND STOP CHARGING������������������������������������������������������������������������������������������������9
5 INDICATORS AND USER INTERFACES ������������������������������������������������������������������������������������������������10
5.1 LED indicators...................................................................................................................................................10
5.2 Colour touchscreen display...............................................................................................................................11
5.3 Emergency stop button ....................................................................................................................................12
6 SOFTWARE SUITE����������������������������������������������������������������������������������������������������������������������������������12
7 MAINTENANCE ��������������������������������������������������������������������������������������������������������������������������������������13
7.1 How to set the unit as out of order ...................................................................................................................13
7.2 Station updates .................................................................................................................................................13
7.3 Cleaning or replacing filters ...............................................................................................................................13
7.4 Disposal.............................................................................................................................................................14
8 FREQUENTLY ASKED QUESTIONS ������������������������������������������������������������������������������������������������������14
9 TECHNICAL DATA�����������������������������������������������������������������������������������������������������������������������������������15
9.1 Rating plate.......................................................................................................................................................15
9.2 Technical datasheet ...........................................................................................................................................15
10 CONTACT SUPPORT INFORMATION ���������������������������������������������������������������������������������������������������16

4 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
1. Introduction
Thank you for purchasing the Green Motion DC 22 EV charger� Green Motion DC 22 is a fast electric vehicle
charging station for everyone� It offers a fast charging speed at high efficiency with a compact design and can
be fixed to a wall or optionally mounted to the floor for indoor or outdoor use�
Before you start
This manual contains important instructions that must be followed during the installation, operation and maintenance of the
Green Motion DC 22 EV charger. All instructions must be read before installing and operating the equipment. This manual
should be retained for future reference. Please note that the Green Motion DC 22 EV charger must only be installed by
professional and qualified personnel, i.e. an Eaton technical support representative or a professional installer. There are no
user-serviceable parts inside the Green Motion DC 22 EV charger. Failure to observe the above instructions will void the
guarantee provided, and Eaton cannot be held legally accountable.
The contents of this manual are the copyright of the publisher and may not be reproduced (even in extracts) without the
prior written approval of Eaton. While every care has been taken to ensure the accuracy of the information contained in this
manual, Eaton assumes no liability for any error or omission. Eaton reserves the right to modify the designs of its products.
Unauthorised copying and lending of this manual is prohibited.
Technical disclaimer
All drawings, descriptions or illustrations contained in this document serve to provide a clear overview and/or technical
explanation of the present product and its various components and accessories. In line with our goal to continuously
improve the products and the customer service we provide, all specifications contained in this document are subject to
change without notice.
Legal entity
Eaton Industries Manufacturing GmbH
Address: Place de la Gare 2
1345 Le Lieu
SWITZERLAND
Website: www.eaton.com

5 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
1.1 Scope of the document
This manual is intended for end users of the Green Motion DC 22 EV charger. It describes the operating environment,
the product and its operating behaviour. The document does not cover installation and uninstallation, commissioning
guidance and troubleshooting.
1.2 Symbols used in this manual
Hazardous behaviours that could cause serious injuries.
Hazardous behaviours that could cause death.
Imminent dangers that could cause serious injury. Danger of death.
Behaviours that could cause minor injury or minor material damage.
An electric shock can be fatal.
Avoid touching internal or external parts that are normally live while the system is powered on.
Notes preceded by this symbol relate to technical issues and ease of operation.
The EU Directive on Waste Electrical and Electronic Equipment (WEEE).

6 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
2. Cautions
Ensure that you have read and understood this manual before carrying out any operations. Do not make
changes and do not carry out maintenance operations not described in this manual. The manufacturer does
not accept responsibility for injuries to people and material damages that occur as a result of the information
within this manual not being read and followed.
Installation, commissioning, maintenance or retrofitting must only be carried out by professional and qualified
personnel.
Opening the EV charger is strictly prohibited.
2.1 Operating environment and restrictions
Each system must be used exclusively for the operations it was designed for and within the operative ranges specified
in the nameplate and/or in the relevant technical datasheet in accordance with the national and international safety
standards.
Any application other than the intended use specified by the manufacturer is to be considered wholly inappropriate and
dangerous, and the manufacturer declines all responsibility in this case.
Check the regulations applied by the electricity provider.
The unit can be connected to the distribution network in accordance with local laws.
The unit should only be used in accordance with the technical specifications.
Improper or unauthorised use:
Although carefully constructed, the unit can catch fire as with all electrical appliances.
The unit is intended for indoor or outdoor installation.
Operation of the unit is recommended to be in the temperature range -25°C to +45°C.
The unit must be transported and stored in indoor locations in the temperature range -25°C to +45°C.
The unit must be used in locations that are free from acids, gases or other corrosive substances.
The unit must be used and stored in locations with a relative humidity below 95%.
The unit must be transported in conditions with relative humidity below 95%.
The unit must be used at altitudes that do not exceed 2000m above sea level.

7 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
3. Discover your Green Motion DC 22 EV charger
3.1 Checking the box contents
The Green Motion DC 22 EV charger box must contain the following parts:
• EV Charger
• Quick start guide
• Safety guidelines
• EV cable(s), depending on customer configuration:
• CCS plug, cable, plug holder
• CCS and CHAdeMO plugs, cables, plug holders
• Screws, cable glands and cable gland cap
• Wall-mounted gaskets (four pieces)
3.2 Front and back views
Figure 1� Front and back views of Green Motion DC 22 EV charger
Tag Description
1Colour touchscreen display
2RFID reader
3LED indicator
4Cable glands
5Mounting holes
Green Motion DC 22 EV charger is designed for a seamless use.
35 mm (1.4 inch)
440 mm (17.3 inch)
45 mm (1.8 inch)
49 mm
(1.9 inch)
532 mm
(20.9 inch)
55
55
3
4
RFID
1
2

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3.3 Bottom view
The Green Motion DC 22 EV charger is supplied with two types of cables and connectors:
1. Cable Combined Charging System (CCS) for the EU market. This is the default cable.
2. CHAdeMO. This cable is optional.
The maximum power that the Green Motion DC 22 EV charger can deliver is 22kW. The instantaneous charging power
can vary through other variables, such as available grid power, installation and car model. For those reasons, Eaton
declines any responsibility on the actual power value delivered.
Green Motion DC 22 EV charger cable options CCS CHAdeMO
Default configuration X
CCS and CHAdeMO X X
Figure 2� Bottom view of the Green Motion DC 22 EV charger
Tag Description
1Emergency stop button
2Cable glands
3.4 Type of cables
Table 1� Possible cable configurations available with the charger
Figure 3� Illustration of connector types available with the Green Motion DC 22 EV charger
Tag Description
ACCS Type 2
BCHAdeMO
The unit can be equipped with either CCS or both as reported in the table below.
AB
1
2

9 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
4. How to start and stop charging
Electrical systems or devices must be checked by the installer of the system before commissioning and
switching on the unit for the first time.
Follow these steps to charge:
Step 1� Check that the EV charger is ready for use with the LED in green. See Chapter 5.
Step 2� Take the cable connector of the EV charger and plug it into the appropriate car socket.
Step 3� If the EV charger is equipped with a RFID reader, place the RFID card close to the reader to authenticate yourself.
If the card is recognised, the LED starts flashing blue and after it shows the level of state of charge (see Figure 4).
If the CHAdeMO plug is used, this is mandatory for the user to select the plug on the screen. Refer to the next sections.
If the card is not authorised, the charge will not start, and a red indication is displayed on the charging station display.
See Chapter 5.
If the charging cable is disconnected from the car and there is no power consumption within two minutes, the user is
automatically deauthenticated.
Figure 4� Where to place the RFID card on the EV charger for user authentication
While your vehicle is charging, the EV charger display shows the LED as charging with a flashing blue light. See Chapter 5.
When the battery is fully charged, the EV charger display shows the LED is fully charged with a solid blue light. See
Chapter 5.
Step 4� To stop charging, unplug the connector from your vehicle. The connector usually needs to be released from inside
your vehicle first. See the instruction manual for your vehicle.
RFID

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5. Indicators and user interfaces
The EV charger has three different indicator levels and user interfaces embedded, as shown in Chapter 3:
• LED indicator
• Colour touchscreen display
• Emergency stop button.
Table 2� LED indicator of the Green Motion DC 22 EV charger
Visual indicator Description Status
Green light on Ready for use
Flashing green light Startup stage
Green light fades in/out Waiting for user interaction
Flashing blue light Charging startup stage
Blue light fades in/out Vehicle is charging
Blue light on Vehicle charged
Red light on Charging error
No light Stopped or not powered
5.1 LED indicators
The EV charger is equipped with a LED indicator located on the front door. See Figure 1. Table 3 summarises the
possible colours of the LED indicator during the operation.

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During charging, the LED indicator also shows the state of charge of the vehicle, as shown in Figure 5.
Figure 5� LED indicator for the state of charge
5.2 Colour touchscreen display
Green Motion DC 22 EV charger is equipped with a colour touchscreen display located on the front door. See Figure 1.
Table 4 provides an example of the screens shown during the startup phase. Due to continuous improvements, it is possible
that changes will be implemented in the future to enhance the user experience.
Table 3� Examples of information available from the colour touchscreen display
Display Description
Touchscreen display
Touch the screen to wake up.
Authentication screen.
Before any operation, ensure that the 4G sign is coloured blue.
If the bar graph is RED, there is no connection to the server.
Choose the language by touching the flag.
Present the RFID badge on the RFID reader to initiate authentication.
Select the plug type.
The state of charge of the vehicle.
Tag Description
AVehicle is 50% charged
BVehicle is 100% charged
AB
RFID
RFID

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6. Software suite
5.3 Emergency stop button
The emergency stop button is located on the bottom left side of the Green Motion DC 22 EV charger, as per Figure 6.
Push the button in cases of emergencies.
Figure 6� Location of the emergency button
Green Motion DC 22 EV charger works in combination with an advanced software called Charging Network Manager.
This is an all-in-one software management system designed to control the charging station network. Refer to the Eaton
Charging Network Manager user manual, available on www.eaton.com, for further details.
Tag Description
1Emergency stop button
1

13 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN November 2022 www.eaton.com
7. Maintenance
It is mandatory to install and maintain the units with the latest system updates to enable new features and bug
fixes, otherwise the guarantee conditions may be voided.
For units that are online, this must be done via the Eaton Charging network manager software platform.
Please refer to the Eaton Charging Network Manager user manual, available on www.eaton.com, for further
details. For units that are offline, please contact your Eaton service representative using the email address
[e-mail].
The EV charger must be must be installed, commissioned, maintained and retrofitted by professional and
qualified personnel who are responsible for complying with existing standards and local installation regulations.
Before starting the connection procedures, make sure that the external AC-line main switch is disconnected
and the circuit breakers are open.
Any operation requiring the housing of the EV charger to be opened can lead to electric shock hazards.
If the unit shows a failure and the emergency stop button is pushed, check the integrity of the unit, cables and
connectors before starting the maintenance process.
The opening of the EV charger as well as any configuration changes must be carried out by professional and
qualified personnel in accordance with the local safety and electrical regulations and laws.
Before carrying out any maintenance on the unit, disconnect the unit from the power supply and wait at least
ten minutes to allow its components to cool down and any static electricity storage devices to discharge.
The enclosure could overheat during operation or heat up in direct sunlight. Contact with the enclosure can
therefore cause burns. To avoid burns, please use suitable PPE or wait for the equipment to cool down before
accessing it.
7.1 How to set the unit as out of order
The unit can be set as out of order in two ways:
1. On-site method: Press the emergency stop button.
2. Remote method: Access the Eaton Charging Network Manager and set the unit as out of order.
7.2 Station updates

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8. Frequently asked questions
This section contains information and procedures for solving problems that may potentially occur with
the EV charger.
Possible problems Solutions
The EV charger does not start • Check that the connection between the connector of the charging cable and the car socket has been established correctly.
• Check the LED status colour and read the indication on the touchscreen display.
The EV charger visual indicators are red • Unplug the connector from the vehicle and reinsert it. Check the LED status colour and read the indication on the
touchscreen display.
The vehicle does not charge • Visually inspect the condition of either the CCS or CHAdeMO cable.
• If the CHAdeMO cable is in use, select the appropriate plug on the touchscreen to initiate the charging session.
The charging cable cannot be released
from the vehicle
• Check that the charging session has been stopped.
• Check the LED status colour and read the indication on the touchscreen display.
• The connector usually needs to be released from inside your vehicle first. Refer to the instruction manual for your vehicle.
• In case of an emergency, the cable can always be unlocked using the emergency stop button.
Authentication refused • Check the LED status colour and read the indication on the touchscreen display.
• Check that the connection between the EV charger and the back end is available.
How long is the warranty period? • The warranty period is two years.
If the problem persists, contact your local installer or your Eaton technical support representative using the email address
[e-mail].
Table 4� Frequently asked questions
7.3 Cleaning or replacing lters
Check the filters on an annual basis to ensure that they are not obstructed and that they work properly.
In the event of obstruction, the filters need to be replaced as soon as possible. Eaton recommends not using
the unit while waiting for the filters to be replaced.
Before starting any operation, please contact your Eaton service representative using the email address
[e-mail].
When the charging station reaches the end of its service life, the end user should contact professional and qualified
personnel for disposal instructions. Please refer to www.eaton.com/recycling for further details.
7.4 Disposal
The EU Directive on Waste Electrical and Electronic Equipment (WEEE) (Directive 2012/19/EU) establishes
common rules on the management of electrical and electronic equipment and on minimising its impact—from
design through to disposal—on the environment. As a manufacturer of electrical and electronic equipment,
Eaton actively supports the requirements of the WEEE Directive.
In compliance with EU standard EN 50419 on marking electrical and electronic equipment, we include the
crossed-out wheeled bin symbol on our products. This symbol alerts users that these products should
be recycled in accordance with local environmental regulations and not discarded with household waste.
When end users recycle WEEE, they are helping to ensure that it is neither incinerated nor sent to landfills,
minimising the potential negative impact on human health and the environment.
Any device that is no longer needed must therefore be returned to the distributor or disposed of in an
authorised collection and recycling centre in the area. Eaton encourages all its customers and end users to
make responsible decisions when it comes to the disposal of its products.
Eaton is not responsible for the transportation of products to the collection point or recycling centre.

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9. Technical data
The labels must NOT be hidden using foreign objects (rags, boxes, equipment etc.); they must be periodically
cleaned and kept clearly visible at all times.
9.1 Rating plate
To locate the rating plate on the equipment, refer to Figure 7.
The technical specifications shown in this manual do not replace those that appear on the rating plate attached
to the equipment.
The labels attached to the equipment must NEVER be removed, damaged, soiled or hidden for any reason.
The information displayed on the rating plate is as follows:
1. Manufacturer
2. Model
3. Ratings
4. Certification marks
5. Warnings
6. Serial number
Figure 7� Location of the rating plate
Tag Description
1Rating plate
9.2 Technical datasheet
The latest version of the technical datasheet is available for download from www.eaton.com/GreenMotiondc22.
CE certification is also available at www.eaton.com/GreenMotiondc22, or contact your local Eaton service representative.
1

Should any technical problems arise during the operation of the EV charger, contact your Eaton technical support
representative for assistance using the email address [e-mail].
The following information should be provided when contacting the Eaton technical support representative:
• Product model and serial number
• Fault messages
10. Contact support information
Eaton is a registered trademark.
All trademarks are property of their
respective owners.
Eaton Industries Manufacturing
GmbH
Place de la Gare 2
1345 Le Lieu, Switzerland
Eaton.com/greenmotiondc22
© 2022 Eaton
All rights reserved
Publication No. MN192003EN
November 2022