Eaton Green Motion DC 44 User manual

Green Motion DC 44/66 EV charger
Green Motion DC 44/66 User manual

2 GREEN MOTION DC 44/66 EV CHARGER USER MANUAL MN192005EN December 2022 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton
Corporation's ("Eaton") experience and judgement and may not cover all contingencies. If further information is required,
an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and
conditions outlined in relevant Eaton selling policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES
THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR
MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein. The information contained in this manual is subject to
change without notice.

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Content overview
1 INTRODUCTION ......................................................................................................................................4
1.1 Scope of the document ................................................................................................................................... 5
1.2 Symbols used in this manual ........................................................................................................................... 5
2 CAUTIONS ...............................................................................................................................................6
2.1 Operating environment and restrictions ......................................................................................................... 6
3 DISCOVER YOUR GREEN MOTION DC 44/66 .....................................................................................7
3.1 Packing list ...................................................................................................................................................... 7
3.2 Front and back views ...................................................................................................................................... 7
3.3 Types of cables ................................................................................................................................................ 8
4 HOW TO START AND STOP CHARGING ..............................................................................................9
5 INDICATORS AND USER INTERFACES ..............................................................................................10
5.1 LED indicators ................................................................................................................................................10
5.2 Colour touchscreen display ............................................................................................................................11
5.3 Emergency stop button .................................................................................................................................13
6 SOFTWARE SUITE ................................................................................................................................13
7 MAINTENANCE ....................................................................................................................................13
7.1 How to set the unit as out of order ................................................................................................................14
7.2 Station updates ..............................................................................................................................................14
7.3 Cleaning or replacing lters ............................................................................................................................14
7.4 Disposal ..........................................................................................................................................................14
8 FREQUENTLY ASKED QUESTIONS ....................................................................................................15
9 TECHNICAL DATA .................................................................................................................................15
9.1 Rating plate ....................................................................................................................................................15
9.2 Technical datasheet .......................................................................................................................................16
10 INFORMATION FOR CONTACTING SUPPORT .................................................................................. 17

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1. Introduction
Thank you for purchasing the Green Motion DC 44/66 EV charger. The Green Motion DC 44 and the Green
Motion DC 66 are DC fast chargers for public or private parking facilities. They offer fast charging at high
efficiency in a compact design as well as a quiet charging experience. They are Vehicle-to-Grid (V2G) ready
and can be mounted on the floor, indoors or outdoors.
Before you start
This manual contains important instructions that must be followed during the installation, operation and maintenance of
the Green Motion DC 44/66 EV charger. All instructions must be read before installing and operating the equipment. This
manual should be retained for future reference. Please note that the Green Motion DC 44/66 EV charger must only be
installed by professional and qualied personnel, i.e. an Eaton technical support representative or a professional installer.
There are no user-serviceable parts inside the Green Motion DC 44/66 EV charger. Failure to observe the above will void the
guarantee provided and Eaton cannot be held legally accountable.
The contents of this manual are the copyright of the publisher and may not be reproduced (even in extracts) without the
prior written approval of Eaton Corporation. While every care has been taken to ensure the accuracy of the information
contained in this manual, Eaton assumes no liability for any error or omission. Eaton reserves the right to modify the designs
of its products. Unauthorised copying and lending of this manual is prohibited.
Technical disclaimer
All drawings, descriptions or illustrations contained in this document serve to provide a clear overview and/or technical
explanation of the present product and its various components and accessories. In line with our goal to continuously
improve the products and the customer service we provide, all specications contained in this document are subject to
change without notice.
Legal entity
Eaton Industries Manufacturing GmbH
Address: Place de la Gare 2
1345 Le Lieu
SWITZERLAND
Website: www.eaton.com

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1.1 Scope of the document
This manual is intended for end users of the Green Motion DC 44 and Green Motion DC 66 EV chargers. It describes
the operating environment, the product and its operating behaviour. The document does not cover installation and
uninstallation, commissioning guidance or troubleshooting.
1.2 Symbols used in this manual
Hazardous behaviours that could cause serious injuries.
Hazardous behaviours that could cause death.
Imminent dangers that could cause serious injury. Danger of death.
Behaviours that could cause minor injury or minor property damage.
An electric shock can be fatal.
Avoid touching internal or external parts that are normally live while the system is powered on.
Notes preceded by this symbol relate to technical issues and ease of operation.
The EU Directive on Waste Electrical and Electronic Equipment (WEEE).

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2. Cautions
Ensure that you have read and understood this manual before carrying out any operations. Do not make
changes and do not carry out maintenance operations that are not described in this manual. The manufacturer
does not accept responsibility for injury or property damage that occurs if the information within this manual
has not been read and followed.
Installation, commissioning, maintenance or retrofitting must be carried out by professional and
qualified personnel only.
Opening the EV charger is strictly prohibited.
2.1 Operating environment and restrictions
Each system must be used exclusively for the operations for which it was designed and within the operative ranges
specified in the nameplate and/or in the relevant technical datasheet, in accordance with the national and international
safety standards.
Any application other than the intended use specified by the manufacturer is to be considered wholly inappropriate and
dangerous, and the manufacturer declines all responsibility in this case.
Check the regulations applied by the electricity provider.
The unit can be connected to the distribution network in accordance with local rules.
The unit must only be used in accordance with the technical specifications.
Improper or unauthorised use:
Although carefully constructed, the unit can catch fire as with all electrical appliances.
The unit is intended for indoor or outdoor installation.
Operation of the unit is recommended to be in the temperature range -25 °C to +45 °C.
The unit must be transported and stored in indoor locations in the temperature range -25 °C to +45 °C.
The unit must be used in locations that are free from acids, gases and other corrosive substances.
The unit must be used and stored in locations with a relative humidity below 95%.
The unit must be transported in conditions with a relative humidity below 95%.
The unit must be used at an altitude not exceeding 2000 m above sea level.

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3. Discover your Green Motion DC 44/66
3.1 Packing list
The Green Motion DC 44/66 EV charger package contains the following parts:
• Green Motion DC 44/66 EV charger
• Quick start guide
• Safety guidelines
3.2 Front and back views
Figure 1. Front and back views of Green Motion DC 44/66 EV charger
Tag Description
AFront view
BBack view
1Colour touchscreen display
2RFID reader
3LED indicator
4Emergency stop button
Green Motion DC 44/66 EV charger is designed for seamless use.
AB
1 3
4
2

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The Green Motion DC 44/66 EV charger is supplied with two types of cables and connectors:
1. Combined Charging System (CCS) for the EU market. This is the default cable.
2. CHAdeMO. This cable is optional.
The maximum power that the EV charger can supply is 44 kW or 66 kW, depending on the charger model. Varying
external conditions including, but not limited to, available grid power, installation, battery status, environmental
temperature and car model, can cause output de-rating. Hence, Eaton cannot accept liability for the instantaneous
charging power value.
Green Motion DC 44/66 cable options CCS CHAdeMO
Default X
Optional X X
3.3 Types of cables
Table 1. Possible cable configurations available with the charger
Figure 2. Illustration of connector types available with the Green Motion DC 44/66 EV charger
Tag Description
ACCS Type 2
BCHAdeMO
The unit can be equipped with either one CCS cable, or CHAdeMO and CCS cables as reported in Table 1.
AB

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4. How to start and stop charging
Electrical systems or devices must be checked by professional and qualified personnel before commissioning
and switching on the unit for the first time.
Follow these steps to charge:
Step 1. Check that the EV charger is ready for use and the LED is green. See Chapter 5.
Step 2. Take the cable connector of the EV charger and plug it into the appropriate car socket.
Step 3. If the charging station is equipped with a RFID reader, place the RFID card close to the reader to
authenticate yourself.
If the card is recognised, charging will start. During charging, the LED starts flashing blue and then shows the state of
charge. See Figure 3.
If the CHAdeMO plug is used, it is necessary for the user to select the plug on the screen. Refer to the next section.
If the card is not authorised, charging will not start and an error will appear on the EV charger status display.
See Chapter 5.
If the charging cable is disconnected from the car and there is no power consumption within two minutes, the user is
automatically deauthenticated.
Figure 3. Where to place the RFID card on the EV charger for user authentication
While your vehicle is charging, the EV charger display shows that the LED as charging with a blue light that fades in/out.
See Chapter 5.
When the battery is fully charged, the EV charger display shows that the LED is fully charged with a solid blue light. See
Chapter 5.
Step 4. To stop charging, unplug the connector from your vehicle. The connector usually needs to be released from inside
your vehicle rst. See the instruction manual for your vehicle.

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5. Indicators and user interfaces
The EV charger has one indicator and two user interfaces embedded, as shown in the Chapter 3.2:
• LED indicator
• Colour touchscreen display
• Emergency stop button
Table 2. LED indications of the DC charger
5.1 LED indicator
The EV charger is equipped with a LED indicator located on the front door. See Figure 1. Table 3 summarises the
possible LED indications during operation.
Visual indicator Description Status
Green light on Ready for use
Flashing green light Startup stage
Green light fades in/out Waiting for user interaction
Flashing blue light Charging session startup
Blue light fades in/out Charging session is in progress.
Blue light on Charging session completed
Red light on Charging error
No light Stopped or not switched on
Orange pulse An update is in progress
White + red dot flashing Network error. EV charger cannot
connect to the internet/backend
Yellow light on Charger is set to unavailable

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During the charge, the LED indicator also shows the vehicle's state of charge, as per Figure 4.
Figure 4. LED indicator for the state of charge
5.2 Colour touchscreen display
Green Motion DC 44/66 EV charger is equipped with a colour touchscreen display located on the front door.
See Figure 1. Table 4 provides an example of the screens shown during the startup phase. Due to continuous
improvements, it is possible that changes will be implemented in the future to enhance the user experience.
Table 3. Examples of information available from the colour touchscreen display
Display Description
Touchscreen display.
Touch the screen to wake it up.
Authentication screen.
Before any operation, ensure that the 4G sign is coloured blue.
If the bar graph is RED, there is no connection to the server.
Choose the language by touching the flag.
Present the RFID badge to the RFID reader to initiate
authentication. See Figure 3.
Select the appropriate plug.
Vehicle's state of charge.
Tag Description
AVehicle battery state of charge at 50 %
BVehicle battery state of charge at 100
%
AB
RFID
RFID

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The display of the Green Motion DC 44/66 EV charger can show the following warnings:
Table 4. Examples of warning screens
Display Description
This charger is not part of your eMSP and you do not have roaming rights.
You cannot charge with your RFID card. If available, use Scan & Charge.
Authentication failed due to network issues. Please try again.
Check that the 4G sign is displayed in blue.
Charger is out of order.
Maintenance is needed before the charger can be put back into service.
Contact technical support to have the charger put back into service.
Charging station is already booked by a user. If you are not the one who booked
it you cannot start charging.
Unplug and reconnect the vehicle to correct the error.
After checking that there are no further risks, release the emergency stop button
located on the front door.
Open door detected. Door needs to be closed before starting a new
charging session

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6. Software suite
7. Maintenance
5.3 Emergency stop button
The emergency stop button is located on the front door of the Green Motion DC 44/66 EV charger, as per Figure 1. Push
the button in case of emergency. The screen shown in Figure 5 will be displayed on the touchscreen after the emergency
stop button is pressed.
Figure 5. Touchscreen display when emergency stop button is pressed
The Green Motion DC 44/66 EV charger works in combination with an advanced software called Charging network
manager. This is an all-in-one software management system designed to control the charging station network. Refer to
the Eaton Charging network manager user manual, available on www.eaton.com, for further details.
Installation, commissioning, maintenance or retrofitting of the charging station must be performed by
professional and qualified personnel who are responsible for complying with existing standards and local
installation regulations.
Before starting connection operations, make sure that the external AC-line main switch is disconnected and
that the circuit breakers are open.
Any operation that requires opening the housing of the EV charger can lead to electric shock hazards.
In the case that the unit shows a failure and the emergency stop button is pushed, check the integrity of the
unit, cables and connectors before starting the maintenance process.
Opening of the EV charger as well as any configuration changes must be carried out by professional and
qualified personnel in accordance with the local safety and electrical regulations and laws.
Before carrying out any maintenance on the unit, disconnect the unit from the power supply and wait at least
ten minutes to allow its components to cool down and any static electricity storage devices to discharge. The
housing could overheat during operation or heat up in direct sunlight. Contact with the housing can therefore
cause burns. To avoid burns, please use suitable PPE or wait for the equipment to cool down before
accessing it.
Before deactivating the emergency stop button, make sure that the EV charger is safe to operate.
To release the emergency stop button, rotate it to the right.

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It is mandatory to install and maintain the units with the latest system updates to enable new features and bug
fixes, otherwise the guarantee conditions may be voided.
For units that are online, this must be done via the Eaton Charging network manager software platform.
Please refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further
details. For units that are not connected to the network, please contact your Eaton service representative at:
[e-mail].
7.1 How to set the unit as out of order
The Green Motion DC 44/66 EV charger can be set as out of order by following the steps below:
1. On-site method: Press the emergency stop button.
2. Remote method: Access the Eaton Charging Network Manager and set the unit as out of order.
7.2 Station updates
7.3 Cleaning or replacing lters
Check the filters on an annual basis to ensure that they are not obstructed and that they work properly.
If obstructed, the filters need to be replaced as soon as possible. Eaton recommends not using the unit while
waiting for the filters to be replaced.
Before starting any operations, please contact your Eaton service representative at:
[e-mail].
When the charging station reaches the end of its service life, the end user should contact professional and qualified
personnel for disposal instructions. Please refer to www.eaton.com/recycling for further details.
7.4 Disposal
The EU Directive on Waste Electrical and Electronic Equipment (WEEE) (Directive 2012/19/EU) establishes
common rules on the management of electrical and electronic equipment and on minimising its impact—from
design through to disposal—on the environment. As a manufacturer of electrical and electronic equipment,
Eaton actively supports the requirements of the WEEE Directive.
In compliance with EU standard EN 50419 on marking electrical and electronic equipment, we include the
crossed-out wheeled bin symbol on our products. This symbol alerts users that these products should
be recycled in accordance with local environmental regulations and not discarded with household waste.
When end users recycle WEEE, they are helping to ensure that it is neither incinerated nor sent to landfills,
minimising the potential negative impact on human health and the environment.
Any device that is no longer needed must therefore be returned to the distributor or disposed of in an
authorised collection and recycling centre in the area. Eaton encourages all its customers and end users to
make responsible decisions when it comes to the disposal of its products.
Eaton is not responsible for the transportation of products to the collection point or recycling centre.

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8. Frequently asked questions
This section contains information and procedures for solving problems that may potentially occur with
the EV charger.
Potential problems Solutions
The EV charger does not start • Check that the connection between the connector of the charging cable and the car socket has been established correctly.
• Check the LED status colour and read the indication on the touchscreen display.
The EV charger visual indicators are red • Unplug the connector from the vehicle and reinsert it. Check the LED status colour and read the indication on the
touchscreen display.
The vehicle does not charge • Visually inspect the condition of either the CCS or CHAdeMO cable.
• If the CHAdeMO cable is in use, select the appropriate plug on the touchscreen to initiate the charging session.
The charging cable cannot be released
from the vehicle
• Check that the charging session has been stopped.
• Check the LED status colour and read the indication on the touchscreen display.
• The connector usually needs to be released from inside your vehicle first. Refer to the instruction manual for your vehicle.
• In case of an emergency, the cable can always be unlocked using the emergency stop button.
Authentication refused • Check the LED status colour and read the indication on the touchscreen display.
• Check that the connection between the EV charging station and the backend is available.
How long is the warranty period? • The warranty period is two years.
If the problem persists, contact your local installer or your Eaton technical support representative using the email address
[e-mail].
9. Technical data
The labels must NOT be hidden using foreign objects (rags, boxes, equipment etc.); they must be periodically
cleaned and kept clearly visible at all times.
9.1 Rating plate
To locate the rating plate on the equipment, refer to Figure 6.
The technical specifications shown in this manual do not replace those that appear on the rating plate attached
to the equipment.
The labels attached to the equipment must NEVER be removed, damaged, soiled or hidden for any reason.
The information displayed on the rating plate is as follows:
1. Manufacturer
2. Model
3. Ratings
4. Certication marks
5. Warnings
6. Serial number
Table 5. Frequently asked questions

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Figure 6. Location of the rating plate
Tag Description
1Rating plate
9.2 Technical datasheet
The latest version of the technical datasheet is available to download from www.eaton.com/greenmotiondc44_66.
CE certification is also available at www.eaton.com/greenmotiondc44_66 or contact your local Eaton service
representative at: [e-mail].
1
1

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Should any technical problems arise when operating the charging station, contact your Eaton technical support
representative for assistance using the email address [e-mail]. The following information should be
provided when contacting the Eaton technical support representative:
• Product model and serial number
• Fault messages
10. Information for contacting support

Eaton is a registered trademark.
All trademarks are property
of their respective owners.
Eaton Industries Manufacturing GmbH
Place de la Gare 2
1345 Le Lieu, Switzerland
Eaton.com/greenmotiondc44_66
© 2022 Eaton
All rights reserved
Publication No. MN192005EN
December 2022