Eaton Green Motion DC 22 User manual

Green Motion DC 22 EV charger
Green Motion DC 22 User manual

2 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton
Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information
is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to
the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between
Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE
ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY
ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict
liability or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including
but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power,
additional expenses in the use of existing power facilities, or claims against the purchaser or user by its
customers resulting from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.

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Content overview
1. INTRODUCTION..................................................................... 4
1.1 Scope of the document........................................................................ 5
1.2 Symbols used in this manual .................................................................. 5
2. CAUTIONS.......................................................................... 6
2.1 Operating environment and restrictions ........................................................ 6
3. DISCOVER YOUR GREEN MOTION DC 22 EV CHARGER .................................... 7
3.1 Package contents ............................................................................. 7
3.2 Front and back views ......................................................................... 7
3.3 Bottom view ................................................................................. 8
3.4 Type of cables ............................................................................... 8
3.5 Green Motion DC22 Mobile .................................................................... 9
4. INDICATORS AND USER INTERFACES.................................................. 10
4.1 LED indicators............................................................................... 10
4.2 Color touchscreen display .....................................................................11
4.3 Emergency stop button .......................................................................13
5. HOW TO START AND STOP CHARGING ................................................ 14
6. SOFTWARE SUITE................................................................... 15
7. MAINTENANCE .................................................................... 15
7.1 How to put the unit as out of order ............................................................ 15
7.2 Firmware updates ........................................................................... 15
7.3 Cleaning or replacing filters................................................................... 16
7.4 Disposal .................................................................................... 16
8. TROUBLESHOOTING ............................................................... 17
9. FREQUENTLY ASKED QUESTIONS ..................................................... 18
10. TECHNICAL DATA .................................................................. 19
10.1 Rating plate ................................................................................ 19
10.2 Technical datasheet ........................................................................ 20
11. CONTACT SUPPORT INFORMATION................................................... 20

4 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
1. Introduction
Thank you for purchasing the Green Motion DC 22 EV charger. The Green Motion DC 22 oers fast charging speed
with high eciency in a compact design. The charging unit can be delivered as a fully assembled product on a
mobile platform (trolley) or mounted on the wall or oor (with the help of a oor-mount pedestal). The Green
Motion DC 22 EV charger is designed for indoor and outdoor use.
Before you start
This manual contains important instructions that must be followed during the installation, operation and
maintenance of the Green Motion DC 22 EV charger. All instructions must be read before installing and operating
the equipment. This manual should be retained for future reference. Please note that the Green Motion DC 22 EV
charger must only be installed by professional and qualied personnel, i.e. an Eaton technical support representative
or a professional installer. There are no user serviceable parts inside the Green Motion DC 22 EV charger. Failure to
observe the above will void the guarantee provided and Eaton cannot be held legally accountable.
The contents of this manual are the copyright of the publisher and may not be reproduced (even in extracts) without
the prior written approval of Eaton. While every care has been taken to ensure the accuracy of the information
contained in this manual, Eaton assumes no liability for any error or omission. Eaton reserves the right to modify the
designs of its products. The unauthorised copying and lending of this manual is prohibited.
Technical disclaimer
All drawings, descriptions or illustrations contained in this document serve to provide a clear overview and/or
technical explanation of the present product and its various components and accessories. In line with our goal
to continuously improve the products and the customer service we provide, all specications contained in this
document are subject to change without notice.
Legal entity
Eaton Industries Manufacturing GmbH
Address: Place de la Gare 2
1345 Le Lieu
SWITZERLAND
Web: www.eaton.com

5 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
1.1 Scope of the document
This manual is intended for end-users of Green Motion DC 22 EV charger. It describes the operating environment,
the product and its operating behavior. The document does not cover installation and uninstallation, commissioning
guidance and troubleshooting.
1.2 Symbols used in this manual
Hazardous behaviors that could cause serious injuries.
Hazardous behaviors that could cause death.
Imminent dangers causing serious injuries. Danger of death.
Behaviors that could cause minor injuries to people or minor damages to things.
An electric shock can be fatal.
Avoid touching internal or external parts normally live while the product is powered on.
The notes preceded by this symbol relate to technical issues and ease of operation.
The EU Directive on Waste Electrical and Electronic Equipment (WEEE).

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2. Cautions
Before carrying out any operations, ensure you have read and understood this manual. Do not make changes
and do not carry out maintenance operations not described in this manual. The manufacturer does not accept
responsibility for injuries to people and damages to things occurred if the information within this manual has
not been read and followed.
The installation, commissioning, maintenance or retrotting must be carried out only by professional and
qualied personnel.
It is strictly prohibited to open the product by unqualied personnel.
2.1 Operating environment and restrictions
Each system must be used exclusively for the operations it was designed for and within the operative ranges specied in the
nameplate and/or in the relative technical datasheet, in accordance with the national and international safety standards.
Any use dierent from the intended use specied by the manufacturer is to be considered totally inappropriate and
dangerous and in this case the manufacturer declines all responsibility.
Check the regulations applied by the electricity provider.
The unit can be connected to the distribution network in accordance with local rules.
The unit should only be used in accordance with the technical specications.
Improper or unauthorised use:
Although carefully constructed, like all electrical appliances the unit can catch re.
The unit is intended for indoor or outdoor installation.
Recommended operating temperature range of the unit is -25 °C to +45 °C
The unit must be transported and stored in indoor locations in the temperature range -25 °C to +45 °C.
The unit must be used in locations free from acids, gases or other corrosive substances.
The unit must be used and stored in locations with relative humidity below 95 %.
The unit must be transported in conditions with relative humidity below 95 %.
The unit must be used at altitude not exceeding 2000 m above sea level.

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3. Discover your Green Motion DC 22 EV charger
3.2 Front and back views
Figure 1. Front and back views of Green Motion DC 22 EV charger
Tag Description
1Color touchscreen display
2RFID reader
3LED indicator
4Cable glands
5Mounting holes
35 mm (1.4 inch)
440 mm (17.3 inch)
45 mm (1.8 inch)
49 mm
(1.9 inch)
532 mm
(20.9 inch)
55
55
3
4
RFID
1
2
3.1 Package contents
The Green Motion DC 22 EV charger package should contain the following parts:
• EV Charger
• Quick start guide,
• Safety guidelines
• EV cable(s), depending on customer configuration:
• CCS plug, cable, plug holder,
• CCS and CHAdeMO plugs, cables, plug holders,
• Screws, cable glands and cable gland cap,
• Wall-mount gaskets (four pieces)
The Green Motion DC22 Mobile is factory-preassembled, shipped with the AC power supply cable (15m)
and mounted on a trolley.

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The Green Motion DC 22 EV charger is provided with two types of cables and connectors:
1. Cable Combined Charging System (CCS) for the EU market. This is the default cable.
2. CHAdeMO. This cable is optional.
The nominal output power of the Green Motion DC 22 EV charger charger is 22 kW. However, the actual output power
may vary due to external factors such as the available grid power, the capacity of the electrical installations, climatic
conditions, and the EV model. For those reasons, Eaton declines any responsibility on the actual power value delivered.
Green Motion DC 22 EV charger Cable Options CCS CHAdeMO
Default configuration X
CCS and CHAdeMO X X
3.4 Type of cables
Table 1. Possible cable configurations available with the charger
Figure 3. Illustration of connector types available with Green Motion DC 22 EV charger
The unit can be equipped with either CCS or both as reported in the table below.
Tag Description
ACCS Type 2
BCHAdeMO
AB
3.3 Bottom view
Figure 2. Bottom view of Green Motion DC 22 EV charger
Tag Description
1Emergency stop button
2Cable glands
1
2

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Figure 3. Illustration of connector types available with Green Motion DC 22 EV charger
3.5 Green Motion DC22 Mobile
The Green Motion DC22 Mobile EV charger is shipped with a factory-preassembled kit consisting of a single Green
Motion DC22 Mobile unit mounted on a mobile platform (trolley) and equipped with an AC power supply cable
(15m).
The AC power supply cable is equipped with a 5-pole IEC 60309-compliant connector (CEE), which allows the unit to
be used out of the box without additional installation steps.
The connector has an IP44 ingress protection rating, enabling the unit to be used in all weather conditions (subject
to the limitations specied in the technical datasheet).
Figure 4. Front, top, and angle views of the Green Motion DC22 Mobile EV charger
Tag Description
ATop view
BFront view
CAngle view
908 mm (35.8 inch)
450 mm (17.7 inch)
453 mm (17.8 inch)
750 mm (29.5 inch)

28 mm (1.1 inch)
984 mm (38.7 inch)
797 mm (31.4 inch)
200 mm
(7.9 inch)
150 mm
(5.9 inch)
679 mm (26.7 inch)
125 mm (5 inch)
947 mm (37.3 inch)
A
B
C

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4. Indicators and User interfaces
The EV charger has three indicator and user interface means, as shown in Chapter 3:
• LED indicator,
• Color touchscreen display,
• Emergency stop button.
Table 2. LED indicator states of the Green Motion DC 22 EV charger
Visual state Description Status
No light Stopped or not powered
Incremental green light
Flashing green light
Steady green light
Breathing green light
Integrity check
Start-up stage
Ready for use
Waiting for user interaction
Steady white + flashing red dot light No internet / No server connection
Flashing blue light
Breathing blue light
Steady blue light
Charge start-up stage
Vehicle in charge
Vehicle charged / Reserved
Steady yellow light Not in service / Maintenance
Breathing orange light Updating stage
Red light on Error in charging / Hardware fault /Emergency
switch on
No light + flashing red light Integrity check failed
4.1 LED indicator
The EV charger is equipped with a LED indicator located on the front door. See Figure 1. Table 2 summarises all possible
LED indicator states that may occur during operation, providing a brief explanation for each.

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During the charging process, the LED indicator also shows the state of charge of the vehicle, as per Figure 5.
Figure 5. LED indicator of the state of charge
Tag Description
A50 % charge of the vehicle
B100 % charge of the vehicle
AB
RFID
RFID
4.2 Color touchscreen display
Green Motion DC 22 EV charger is equipped with a color touchscreen display located on the front door. See Figure 1.
Table 3 provides examples of the screens. Due to continuous improvement, it is possible that changes will be
implemented in the future to enhance the user experience.
Table 3. Examples of information available from the color touchscreen display
Display Description
Touchscreen display.
Touch the screen to wake up.
Authentication screen.
Before any operation, ensure that the 4G sign is colored in blue.
If the bar graph is RED, there is no connection to the server.
Choose your language by touching the flag.
Present the RFID badge on the RFID reader to initiate
authentication. See Figure 1.
Select appropriate plug.

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Display Description
State of charge of the vehicle.
This charger is not part of your eMSP and you do not have roaming rights.
You can not charge with your RFID card. If available use Scan & Charge.
Authentication failed due to network issues. Try again.
Check that the 4G sign is colored in blue.
Charger is out of order.
Maintenance is needed before putting the charger back in service.
Contact the technical support to put the charger in service.
Charging station is already booked by a user. If you are not the one who booked
it you cannot start charging.
Unplug and reconnect the vehicle to correct the error.
After checking that there is no more risk, release the emergency stop button
located on the bottom side of the unit. See Figure 2.
Open door detected. The door needs to be closed before starting a new
charging session

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4.3 Emergency stop button
The emergency stop button is located on the bottom left side of the Green Motion DC 22 EV charger, as per Figure 6. Push
the button in case of emergency.
Figure 6. Location of the emergency stop button
Tag Description
1Emergency stop button
1

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5. How to start and stop charging
The product must be veried by the installer before commissioning and switching on the unit for the rst time.
Before any operation, ensure that the network status icon is colored BLUE. The RED color indicates that the
connection with the backend server is broken. You may choose your language by touching the ag icon.
Follow these steps to start a charging session:
Step 1. Ensure that the unit is ready for use, as indicated by the green LED indicator.
Step 2. Set the desired charging mode.
• The charging settings screen is available before the connector is plugged in or while charging is paused.
It can be accessed via the gear icon.
Step 3. Plug the charging cable connector into the electric vehicle charging socket.
Step 4. Place the RFID card close to the reader to authenticate (see Figure 7).
• This operation can also be performed before plugging the charger connector into the EV charging socket.
If the RFID card is recognised, the LED indicator starts ashing blue and shows the state of charge level of the battery.
Figure 7. Location of the RFID reader
RFID

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7. Maintenance
Green Motion EV chargers are equipped with tamper detection functionality. In case the EV charger is opened
while powered on, a notication will be sent to the backend server. The EV charger will also prevent the
connected EV from charging.
Installation, commissioning, maintenance or retrotting of the EV charger must be performed by trained
and qualied service personnel, responsible for complying with existing standards and local installation
regulations.
Before starting connection operations, ensure that the external AC mains isolator switch and/or main circuit
breaker is switched o (open).
Opening the product for any operation can lead to electric shock hazards.
In case the unit shows a failure and the emergency stop button is pushed, check the integrity of the unit, cables
and connectors before starting the maintenance process.
The act of opening the product as well as any conguration changes must be carried out by trained and
qualied service personnel, according to the local safety and electrical regulations and laws.
Before carrying out any maintenance on the unit, disconnect the unit from the power supply and wait at least
ten minutes to allow its components to cool down and any static electricity storage devices to discharge.
The enclosure could overheat during its operation or be heated by direct sunlight, and it can cause burns by
contact. To avoid burns, please use suitable PPE or wait for the equipment to cool down before accessing it.
7.1 How to put the unit as out of order
The unit can be set as out of order in two ways:
1. On-site method: Press the emergency stop button.
2. Remote method: Access the Eaton Charging network manager and set the unit as out of order.
It is mandatory to install and maintain the units with the latest system updates to enable new features and bug
xes, or the guarantee conditions may be voided.
For units that are online, this must be done via the Eaton Charging network manager software platform.
Please refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further
details. For units that are oine, please contact your Eaton service representative using the email address
BGTechSuppor[email protected]om.
7.2 Firmware updates
6. Software suite
The Green Motion DC 22 EV charger can be used in combination with the advanced management solution from Eaton
called Charging network manager (CNM). Eaton CNM is an all-in-one software solution designed to control and manage
a charging network over OCPP 1.6 JSON. Refer to the Eaton Charging network manager user manual, available on www.
eaton.com, for further details.

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7.3 Cleaning or replacing lters
Check the lters on a yearly basis to ensure that they are not obstructed, and they work properly.
In case of clogging, lters need to be replaced as soon as possible. Eaton does not recommend using the unit
until the lters have been replaced.
Before starting any operation, please contact your Eaton service representative using the email address
BGTechSuppor[email protected]om.
When the charging station reaches the end of its service life, the end user should contact professional and qualied
personnel for disposal instructions. Please refer to www.eaton.com/recycling for further details.
7.4 Disposal
The EU Directive on Waste Electrical and Electronic Equipment (WEEE) (Directive 2012/19/EU) establishes
common rules on the management of electrical and electronic equipment and minimise its impact — from
design until disposal — on the environment. As a manufacturer of electrical and electronic equipment, Eaton
actively supports the requirements of the WEEE Directive.
In compliance with the EU standard EN 50419 for marking of electrical and electronic equipment, we include
the crossed-out wheeled bin symbol on our products. This symbol alerts users that these products should
be recycled in accordance with local environmental regulations and not discarded with household waste.
When end users recycle WEEE they are helping to ensure that they are neither incinerated nor sent to landlls,
minimising potential negative impact on human health and the environment.
Any device that is no longer needed must therefore be returned to the distributor or disposed to an authorised
collection and recycling center in the area. Eaton encourages all its customers and end users to make
responsible decisions when it comes to disposing products.
Eaton is not responsible for the transportation of the device to the collection point or recycling center.

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8. Troubleshooting
If there is an issue with the charging unit, an error message will appear on the screen, oering a brief description
of the problem with the suggested solution. Some problems are dicult to solve and require the assistance of a
qualied professional.
If you cannot nd a solution to your problem in Table 4, contact your local technical support representative or reach out
to Eaton technical support via email at BGTechSuppor[email protected].
Display Description
Authentication failure:
The charging unit is not part of your eMSP and you do not have roaming access.
You cannot start a charging session with your RFID card. Use Scan & Charge
if available.
Authentication failure:
Authentication failed due to a network problem. Try again.
Check if the network status icon is colored BLUE (refer to Figure 6).
Charger unavailable:
The charging unit is out of order.
Maintenance is required before it can be put back into service.
Charger unavailable:
Contact technical support to put the charging unit back into service.
Plug booked by a user:
Another user has already booked the charging unit.
You cannot start the charging session if you are not the user who booked it.
An error has occurred:
Disconnect and reconnect the electric vehicle to the charging unit to rectify
the error.
Table 4. Meaning of UI messages and troubleshooting steps

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9. Frequently asked questions
This section contains information and procedures for solving possible problems that may occur with the
product.
Possible problems Solutions
The EV charger does not start • Check that the connection between the connector of the charging cable and the car socket is properly established.
• Check the LED status color and read the indication on the touchscreen display.
The EV charger visual indicators are red • Unplug the connector from the vehicle and reinsert it. Check the LED status color and read the indication on the touchscreen
display.
The vehicle does not charge • Visually inspect the condition of either the CCS or CHAdeMo cable.
• In case the CHAdeMO cable is used, select the appropriate plug on the touch screen to initiate the charging session.
The charging cable cannot be released
from the vehicle
• Check that the charging session has been stopped.
• Check the LED status color and read the indication on the touchscreen display.
• Usually, the connector must be released from inside your vehicle first. Refer to the instruction manual of your vehicle.
• In case of an emergency, the cable can always be unlocked using the emergency stop button.
Authentication refused • Check the LED status color and read the indication on the touchscreen display.
• Check that the connection of the EV charger to the backend is available.
How long is the warranty period? • The warranty period is 3 years.
If the problem persists, contact your local installer or your Eaton technical support representative using the email address
BGTechSuppor[email protected]om.
Table 5. Frequently asked questions
The emergency stop switch is on:
After confirming there is no risk any longer, release the emergency stop button.
Open door detected:
An open-door event was detected.
The unit door must be closed before a charging session can start.

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10. Technical data
1
The labels must NOT be hidden with foreign objects (rags, boxes, equipment etc.); they must be periodically
cleaned and kept always clearly visible.
10.1 Rating plate
Refer to Figure 8 on where to nd the rating plate on the product.
The technical specications shown in this manual do not replace those that appear on the rating plate attached
to the equipment.
The labels attached on the product must NEVER be removed, damaged, soiled or hidden for any reason.
The information reported on the rating plate:
1. Manufacturer
2. Model
3. Ratings
4. Certication marks
5. Warnings
6. Serial Number
Figure 8. Location of the rating plate
Tag Description
1Rating plate

Follow us on social media to get the
latest product and support information.
Should any technical problems arise during the operation of the EV charger, contact your Eaton technical support
representative for assistance using the email address [e-mail].
The following information should be provided when contacting the Eaton technical support representative:
• Product model and serial number,
• Fault messages.
To report concerns or problems regarding the charge point’s security, visit this link:
https://www.eaton.com/us/en-us/company/news-insights/cybersecurity/vulnerabilitydisclosure.html
11. Contact support information
10.2 Technical datasheet
The latest version of the technical datasheet is available for download from www.eaton.com/GreenMotiondc22.
CE certication is also available on www.eaton.com/GreenMotiondc22 For further information, contact your local Eaton
service representative.
Eaton is a registered trademark.
All trademarks are property
of their respective owners.
Eaton Industries
Manufacturing GmbH
Place de la Gare 2
1345 Le Lieu, Switzerland
Eaton.com/greenmotiondc22
© 2023 Eaton
All Rights Reserved
Publication No. MN192003EN
December 2023