Eaton Green Motion DC 22 User manual

Green Motion DC 22 EV charger
Green Motion DC 22 User manual

2 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton
Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information
is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to
the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between
Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE
ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY
ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict
liability or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including
but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power,
additional expenses in the use of existing power facilities, or claims against the purchaser or user by its
customers resulting from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.

3 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
Content overview
1. INTRODUCTION..................................................................... 4
1.1 Scope of the document........................................................................ 5
1.2 Symbols used in this manual .................................................................. 5
2. CAUTIONS.......................................................................... 6
2.1 Operating environment and restrictions ........................................................ 6
3. DISCOVER YOUR GREEN MOTION DC 22 EV CHARGER .................................... 7
3.1 Package contents ............................................................................. 7
3.2 Front and back views ......................................................................... 7
3.3 Bottom view ................................................................................. 8
3.4 Type of cables ............................................................................... 8
3.5 Green Motion DC22 Mobile .................................................................... 9
4. INDICATORS AND USER INTERFACES.................................................. 10
4.1 LED indicators............................................................................... 10
4.2 Color touchscreen display .....................................................................11
4.3 Emergency stop button .......................................................................13
5. HOW TO START AND STOP CHARGING ................................................ 14
6. SOFTWARE SUITE................................................................... 15
7. MAINTENANCE .................................................................... 15
7.1 How to put the unit as out of order ............................................................ 15
7.2 Firmware updates ........................................................................... 15
7.3 Cleaning or replacing filters................................................................... 16
7.4 Disposal .................................................................................... 16
8. TROUBLESHOOTING ............................................................... 17
9. FREQUENTLY ASKED QUESTIONS ..................................................... 18
10. TECHNICAL DATA .................................................................. 19
10.1 Rating plate ................................................................................ 19
10.2 Technical datasheet ........................................................................ 20
11. CONTACT SUPPORT INFORMATION................................................... 20

4 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
1. Introduction
Thank you for purchasing the Green Motion DC 22 EV charger. The Green Motion DC 22 oers fast charging speed
with high eciency in a compact design. The charging unit can be delivered as a fully assembled product on a
mobile platform (trolley) or mounted on the wall or oor (with the help of a oor-mount pedestal). The Green
Motion DC 22 EV charger is designed for indoor and outdoor use.
Before you start
This manual contains important instructions that must be followed during the installation, operation and
maintenance of the Green Motion DC 22 EV charger. All instructions must be read before installing and operating
the equipment. This manual should be retained for future reference. Please note that the Green Motion DC 22 EV
charger must only be installed by professional and qualied personnel, i.e. an Eaton technical support representative
or a professional installer. There are no user serviceable parts inside the Green Motion DC 22 EV charger. Failure to
observe the above will void the guarantee provided and Eaton cannot be held legally accountable.
The contents of this manual are the copyright of the publisher and may not be reproduced (even in extracts) without
the prior written approval of Eaton. While every care has been taken to ensure the accuracy of the information
contained in this manual, Eaton assumes no liability for any error or omission. Eaton reserves the right to modify the
designs of its products. The unauthorised copying and lending of this manual is prohibited.
Technical disclaimer
All drawings, descriptions or illustrations contained in this document serve to provide a clear overview and/or
technical explanation of the present product and its various components and accessories. In line with our goal
to continuously improve the products and the customer service we provide, all specications contained in this
document are subject to change without notice.
Legal entity
Eaton Industries Manufacturing GmbH
Address: Place de la Gare 2
1345 Le Lieu
SWITZERLAND
Web: www.eaton.com

5 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
1.1 Scope of the document
This manual is intended for end-users of Green Motion DC 22 EV charger. It describes the operating environment,
the product and its operating behavior. The document does not cover installation and uninstallation, commissioning
guidance and troubleshooting.
1.2 Symbols used in this manual
Hazardous behaviors that could cause serious injuries.
Hazardous behaviors that could cause death.
Imminent dangers causing serious injuries. Danger of death.
Behaviors that could cause minor injuries to people or minor damages to things.
An electric shock can be fatal.
Avoid touching internal or external parts normally live while the product is powered on.
The notes preceded by this symbol relate to technical issues and ease of operation.
The EU Directive on Waste Electrical and Electronic Equipment (WEEE).

6 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
2. Cautions
Before carrying out any operations, ensure you have read and understood this manual. Do not make changes
and do not carry out maintenance operations not described in this manual. The manufacturer does not accept
responsibility for injuries to people and damages to things occurred if the information within this manual has
not been read and followed.
The installation, commissioning, maintenance or retrotting must be carried out only by professional and
qualied personnel.
It is strictly prohibited to open the product by unqualied personnel.
2.1 Operating environment and restrictions
Each system must be used exclusively for the operations it was designed for and within the operative ranges specied in the
nameplate and/or in the relative technical datasheet, in accordance with the national and international safety standards.
Any use dierent from the intended use specied by the manufacturer is to be considered totally inappropriate and
dangerous and in this case the manufacturer declines all responsibility.
Check the regulations applied by the electricity provider.
The unit can be connected to the distribution network in accordance with local rules.
The unit should only be used in accordance with the technical specications.
Improper or unauthorised use:
Although carefully constructed, like all electrical appliances the unit can catch re.
The unit is intended for indoor or outdoor installation.
Recommended operating temperature range of the unit is -25 °C to +45 °C
The unit must be transported and stored in indoor locations in the temperature range -25 °C to +45 °C.
The unit must be used in locations free from acids, gases or other corrosive substances.
The unit must be used and stored in locations with relative humidity below 95 %.
The unit must be transported in conditions with relative humidity below 95 %.
The unit must be used at altitude not exceeding 2000 m above sea level.

7 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
3. Discover your Green Motion DC 22 EV charger
3.2 Front and back views
Figure 1. Front and back views of Green Motion DC 22 EV charger
Tag Description
1Color touchscreen display
2RFID reader
3LED indicator
4Cable glands
5Mounting holes
35 mm (1.4 inch)
440 mm (17.3 inch)
45 mm (1.8 inch)
49 mm
(1.9 inch)
532 mm
(20.9 inch)
55
55
3
4
RFID
1
2
3.1 Package contents
The Green Motion DC 22 EV charger package should contain the following parts:
• EV Charger
• Quick start guide,
• Safety guidelines
• EV cable(s), depending on customer configuration:
• CCS plug, cable, plug holder,
• CCS and CHAdeMO plugs, cables, plug holders,
• Screws, cable glands and cable gland cap,
• Wall-mount gaskets (four pieces)
The Green Motion DC22 Mobile is factory-preassembled, shipped with the AC power supply cable (15m)
and mounted on a trolley.

8 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
The Green Motion DC 22 EV charger is provided with two types of cables and connectors:
1. Cable Combined Charging System (CCS) for the EU market. This is the default cable.
2. CHAdeMO. This cable is optional.
The nominal output power of the Green Motion DC 22 EV charger charger is 22 kW. However, the actual output power
may vary due to external factors such as the available grid power, the capacity of the electrical installations, climatic
conditions, and the EV model. For those reasons, Eaton declines any responsibility on the actual power value delivered.
Green Motion DC 22 EV charger Cable Options CCS CHAdeMO
Default configuration X
CCS and CHAdeMO X X
3.4 Type of cables
Table 1. Possible cable configurations available with the charger
Figure 3. Illustration of connector types available with Green Motion DC 22 EV charger
The unit can be equipped with either CCS or both as reported in the table below.
Tag Description
ACCS Type 2
BCHAdeMO
AB
3.3 Bottom view
Figure 2. Bottom view of Green Motion DC 22 EV charger
Tag Description
1Emergency stop button
2Cable glands
1
2

9 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
Figure 3. Illustration of connector types available with Green Motion DC 22 EV charger
3.5 Green Motion DC22 Mobile
The Green Motion DC22 Mobile EV charger is shipped with a factory-preassembled kit consisting of a single Green
Motion DC22 Mobile unit mounted on a mobile platform (trolley) and equipped with an AC power supply cable
(15m).
The AC power supply cable is equipped with a 5-pole IEC 60309-compliant connector (CEE), which allows the unit to
be used out of the box without additional installation steps.
The connector has an IP44 ingress protection rating, enabling the unit to be used in all weather conditions (subject
to the limitations specied in the technical datasheet).
Figure 4. Front, top, and angle views of the Green Motion DC22 Mobile EV charger
Tag Description
ATop view
BFront view
CAngle view
908 mm (35.8 inch)
450 mm (17.7 inch)
453 mm (17.8 inch)
750 mm (29.5 inch)

28 mm (1.1 inch)
984 mm (38.7 inch)
797 mm (31.4 inch)
200 mm
(7.9 inch)
150 mm
(5.9 inch)
679 mm (26.7 inch)
125 mm (5 inch)
947 mm (37.3 inch)
A
B
C

10 GREEN MOTION DC 22 EV CHARGER USER MANUAL MN192003EN December 2023 www.eaton.com
4. Indicators and User interfaces
The EV charger has three indicator and user interface means, as shown in Chapter 3:
• LED indicator,
• Color touchscreen display,
• Emergency stop button.
Table 2. LED indicator states of the Green Motion DC 22 EV charger
Visual state Description Status
No light Stopped or not powered
Incremental green light
Flashing green light
Steady green light
Breathing green light
Integrity check
Start-up stage
Ready for use
Waiting for user interaction
Steady white + flashing red dot light No internet / No server connection
Flashing blue light
Breathing blue light
Steady blue light
Charge start-up stage
Vehicle in charge
Vehicle charged / Reserved
Steady yellow light Not in service / Maintenance
Breathing orange light Updating stage
Red light on Error in charging / Hardware fault /Emergency
switch on
No light + flashing red light Integrity check failed
4.1 LED indicator
The EV charger is equipped with a LED indicator located on the front door. See Figure 1. Table 2 summarises all possible
LED indicator states that may occur during operation, providing a brief explanation for each.