Eaton OPTCB RS-485 User manual

MN04008002E For more information visit: www.EatonElectrical.com
Siemens APOGEE™ FLN (P1) Communication Kit
User Manual
February 2006
Supersedes December 2005

Siemens APOGEE™ FLN (P1) Communication Kit
MN04008002E For more information visit: www.EatonElectrical.com i
February 2006
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Eaton
Electrical Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton
Electrical Inc. be responsible to the purchaser or user in contract, in tort (including
negligence), strict liability or otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage or loss of use of equipment,
plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.

Siemens APOGEE™ FLN (P1) Communication Kit
ii For more information visit: www.EatonElectrical.com MN04008002E
February 2006
Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2 — BOARD LAYOUT AND CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . 2-1
OPTCB Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3 — INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Making the Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Bus Terminal Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Bus Biasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
LED Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Installing the OPTCB Communication Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
CHAPTER 4 — COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Fieldbus Board Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Siemens FLN Communication Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
CHAPTER 5 — SIEMENS FLN (P1) PROTOCOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
P1 Point Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6 — COMMUNICATION BOARD FAULT TRACKING . . . . . . . . . . . . . . . . . . 6-1

Siemens APOGEE™ FLN (P1) Communication Kit
MN04008002E For more information visit: www.EatonElectrical.com iii
February 2006
List of Figures
Figure 2-1: OPTCB Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Figure 3-1: Cable Stripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Figure 3-2: Inserting the Data Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Figure 3-3: Grounding the Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3-4: Stripping the Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3-5: Grounding the Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Figure 3-6: Using Jumper X4 to Set the Bus Termination . . . . . . . . . . . . . . . . . . 3-3
Figure 3-7: Connecting Resistor Biasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Figure 3-8: LED Indications on the Communication Board . . . . . . . . . . . . . . . . . . 3-5
Figure 4-1: Communication Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
List of Tables
Table 1-1: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Table 2-1: OPTCB Bus Connector Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Table 3-1: Bias Resistor Size vs. Number of Nodes . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-2: Communication Board Status LED (BS) — YELLOW . . . . . . . . . . . . . . 3-5
Table 3-3: Fieldbus Status LED (FS) — GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Table 3-4: Installing the OPTCB Communication Board . . . . . . . . . . . . . . . . . . . . 3-6
Table 4-1: Changing the FLN Board Commissioning Parameter Values . . . . . . . 4-1
Table 4-2: Communication Message Indications . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 5-1: Analog Inputs (AI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Table 5-2: Analog Outputs (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-3: Binary Inputs (BI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-4: Binary Outputs (BO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Table 6-1: Communication Board Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Table 6-2: AFD Response to Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Siemens APOGEE™ FLN (P1) Communication Kit
iv For more information visit: www.EatonElectrical.com MN04008002E
February 2006
Safety
Definitions and Symbols
WARNING
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
product. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous High Voltage
WARNING
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
Stand on an insulating pad and make it a habit to use only one
hand when checking components. Always work with another
person in case an emergency occurs. Disconnect power before
checking controllers or performing maintenance. Be sure
equipment is properly grounded. Wear safety glasses whenever
working on electronic controllers or rotating machinery.

Siemens APOGEE™ FLN (P1) Communication Kit
MN04008002E For more information visit: www.EatonElectrical.com 1-1
February 2006
Chapter 1 — Overview
Introduction
The HVX9000 from Eaton’s electrical business can be controlled, monitored and
programmed from a host system via the Siemens APOGEE™ FLN (P1) communication
protocols with the addition of the OPTCB RS-485 Communication Option Board kit.
If you purchase your Communication Board Kit separate from the drive, please note that it
must be installed in slot E on the control board of the HVX9000.
Specifications
Table 1-1: Specifications
Item Specification
Communication Board Connections
Interface OPTCB: Pluggable connector (5.08 mm)
Data Transfer Method RS-485, half-duplex
Transfer Cable Twisted pair (1 pair and shield)
Electrical Isolation 500V DC
Communications
Siemens P1 As described in Siemens P1 Protocol Specification
Baud Rate 4800 baud
Addresses 0 to 99
Environment
Ambient Operating Temperature 14 to 131°F (-10 to 55°C)
Storage Temperature -40 to 140°F (-40 to 60°C)
Humidity <95%, non-condensing
Altitude Max. 3280 ft. (1000m)
Vibration 0.5G at 9 to 200 Hz
Safety
Standards Fulfils EN 50178 standard
Certification CE, UL

Siemens APOGEE™ FLN (P1) Communication Kit
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MN04008002E
February 2006

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February 2006
Chapter 2 — Board Layout and Connections
The RS-485 Communication Board is connected to the communications bus through a 5-pin
pluggable bus connector (OPTCB board).
Communication with the control board of the drive takes place through the standard interface
board connector shown in Figure 2-1.
OPTCB Communication Board
Figure 2-1: OPTCB Communication Board
Table 2-1: OPTCB Bus Connector Signals
This pin (1) can be used to bypass the cable shield to the next slave.
Jumper X4 is the 120Ωtermination resistor. Set jumper X4 to ON only if
the drive is the last device on the network.
Jumper X1 has no effect on OPTCB board.
Signal Connector Description
NC 1 No connection
VP 2 Supply voltage – plus (5V)
RxD/TxD –N 3 Receive/Transmit data – minus (A)
RxD/TxD –P 4 Receive/Transmit data – plus (B)
DGND 5 Data ground (reference potential for VP)
1
2
3
4
5
X1
Bus
Connector
X4
Jumpers Interface Board
Connector
ON
OFF

Siemens APOGEE™ FLN (P1) Communication Kit
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For more information visit: www.EatonElectrical.com
MN04008002E
February 2006