Eaton Ampgard 720A Programming manual

Contents
Description Page
Purpose ................................. 2
Introduction .............................. 2
1.1 Basic Description of a Single Unit ........ 2
1.2 Main Cell ........................... 3
1.3 Bypass Cell .......................... 4
1.4 RVSS Cell ........................... 4
Operation ................................ 5
Effective November 2010
Instruction Booklet IB48066
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter

2
Instruction Booklet IB48066
Effective November 2010
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter
EATON CORPORATION www.eaton.com
Read and understand these instructions before attempting any
installation, operation or maintenance of the Ampgard Reduced
Voltage Soft Starter.
This equipment shall be installed and serviced only by qualified
electrical personnel.
Retain this document for future use.
 DANGER
HAZARDOUS VOLTAGE
ALL POWER SOURCES MUST BE ISOLATED AND LOCKED OUT BEFORE
SERVICING THE EQUIPMENT.
READ AND UNDERSTAND THESE INSTRUCTIONS IN THEIR ENTIRETY
BEFORE INSTALLING, OPERATING, OR MAINTAINING THIS EQUIPMENT.
ONLY QUALIFIED PERSONS SHOULD INSTALL, MAINTAIN, ADJUST OR
REPAIR THESE UNITS. A QUALIFIED PERSON IS ONE WHO IS FAMILIAR
WITH THE CONSTRUCTION AND OPERATION OF THE EQUIPMENT AND THE
HAZARDS ASSOCIATED WITH IT.
Purpose
This instruction book is to insure the safe and successful installation,
operation and maintenance of the Ampgard 720A Reduced Voltage
Soft Starter (RVSS). This equipment may be installed as an individual
structure or may be part of a lineup of Ampgard products.
Section 1: Introduction
1.1 Basic Description of a Single Unit
The Ampgard RVSS is designed to start medium voltage motors
at reduced voltages with specific ramp times and amperages. An
individual unit is 72 in wide x 30 in deep and 92 in tall, including the
main bus. An additional structure for incoming line cables may also
be supplied. The left structure is referred to as the main structure
and the right structure is the RVSS cell. The upper portion of the
main structure is referred to as the main cell and the lower portion is
the bypass cell. (See Fig. 1.)
Figure 1. Ampgard 720A RVSS Unit
Main
Structure RVSS Cell
Main
Cell
Bypass
Cell

3
Instruction Booklet IB48066
Effective November 2010
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter
EATON CORPORATION www.eaton.com
1.2 Main Cell
The upper cell consists of a full voltage starter with a non-load
break isolation switch, medium voltage current limiting fuses, an SL
contractor, and current transformers. The low voltage control com-
partment is located on the front of the medium voltage door. (See
Fig. 2.) Refer to IB48043 (Instructions for Ampgard 720A Ampere
Medium Voltage Starter) for operating and maintenance instructions
on the main cell.
Figure 2. Main Cell
Low Voltage
Compartment
Main Fuses
Main
Contactor
Isolation
Switch
The following components are located on the front of the low volt-
age door of the main cell. (See Fig. 3)
•Bypass Mode LED – After the motor is started and reaches
speed, the bypass contactor closes to bypass the SCRs in the
soft starter. The Bypass Mode Indicating Light will illuminate
when the SCRs are bypassed.
•RVSS Fault LED – In the event of a soft starter failure, the RVSS
Fault LED will illuminate.
•RVSS Fault Reset Pushbutton – In the event of a soft starter fail-
ure, the RVSS Fault Reset pushbutton must be depressed to clear
the fault.
•Optional start-stop pushbuttons and runstopped indicating lights
are supplied when specified.
Figure 3. Low Voltage Components

4
Instruction Booklet IB48066
Effective November 2010
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter
EATON CORPORATION www.eaton.com
1.3 Bypass Cell
The bypass cell consists of an SL contactor which is used to bypass
the SCRs in the soft starter when the motor reaches full speed.
There is an interlock tab that prevents this cell door from being
opened until the isolation switch and main cell door have been
opened to insure that line voltage is not present. (See Fig. 4.)
Figure 4. Bypass Cell
Bypass Contactor
Door Interlock Tab
1.4 RVSS Cell
The right side cell houses the Ampgard RVSS assembly. The RVSS
cell includes a medium voltage door with an interlock tab. This
feature prevents access to the RVSS cell until the isolation switch
andmain cell door have been opened, insuring that line voltage is
not present. The RVSS door must be closed prior to closing the main
starter doors. (See Figs. 5 & 6.)
Figure 5. RVSS Cell
 WARNING
BARRIERS MUST BE INSTALLED BEFORE ENERGIZING STARTER.
FAILURE TO INSTALL BARRIERS CAN RESULT IN EQUIPMENT FAILURE,
SERIOUS INJURY, OR DEATH.
Figure 6. Interlock Ta b
Low Voltage CompartmentRVSS
Medium Voltage Door
Interlock Tab

5
Instruction Booklet IB48066
Effective November 2010
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter
EATON CORPORATION www.eaton.com
A second low voltage compartment door is located on the front of
the RVSS medium voltage door. The keypad operator interface is
located on the front of the low voltage door and is used to configure
the RVSS. Refer to DEH41021 (Medium Voltage Solid State OEM
Soft Starter Manual) for details on operating the keypad. (See Fig. 7. )
Figure 7. Keypad Operator Interface
The control system for the RVSS is located in this low voltage com-
partment. Components include the CPU board, main power board,
terminal and control board, and CT board. (See Fig. 8.)
Figure 8. Control System Boards
Section 2: Operation
 WARNING
BARRIERS MUST BE INSTALLED BEFORE ENERGIZING STARTER.
FAILURE TO INSTALL BARRIERS CAN RESULT IN EQUIPMENT FAILURE,
SERIOUS INJURY, OR DEATH.
Starters are shipped from the factory with barriers installed as
shown in Fig. 5.
Refer to the schematic in Fig. 10 for the following description of
operation. The Ampgard RVSS includes a main isolation contactor M
that closes just before soft start ramping begins and opens after a
stop is completed. During a fault condition, the RVSS control system
will shut down the soft start and then the main contactor will open.
During a short circuit or ground fault detected by a separate motor
relay, the relay will immediately open the main contactor to limit
potential damage to the system. See the notes on the schematic for
programming the relay.
When the start contact is closed and no trip condition is present,
control relay CR closes, MXTD closes, and main contactor M closes.
Main contactor aux contacts M2-M3 close and energize control
relay RVX. RVX signals the RVSS control system to begin ramping.
Bypass contactor B closes when the motor reaches full speed as
determined by both time and current settings.
To allow soft stop to execute fully, timer MXTD has been placed in
the control circuit to delay the main contactor opening until soft stop
is complete. The timer delay should be set slightly (5s) longer than
the deceleration time selected in the RVSS configuration set point.
If soft stop is not required, the timer should be set at 1s to allow
the main isolation contactor to open as soon as the soft start de-
energizes the motor.
The RVSS is set at the factory with typical starting characteristics
that perform well in most applications. After the power and con-
trol connections have been made, use the initial RVSS settings
to operate the motor. If you wish to review the settings or make
adjustments to fit your application, see section 5.1.2 of DEH41021
(Medium Voltage Solid State OEM Soft Starter Manual).

6
Instruction Booklet IB48066
Effective November 2010
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter
EATON CORPORATION www.eaton.com
Figure 9. Ampgard RVSS Arrangement

7
Instruction Booklet IB48066
Effective November 2010
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter
EATON CORPORATION www.eaton.com
Figure 10. Ampgard RVSS Typical Schematic

Instruction Booklet IB48066
Effective November 2010
Instructions for Installation, Operation and Maintenance
of the Ampgard 720A Reduced Voltage Soft Starter
Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States
877-ETN-CARE (877-386-2273)
Eaton.com
© 2010 Eaton Corporation
All Rights Reserved
Printed in USA
Publication No. IB48066 / TBG000470
November 2010
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This instruction booklet is published solely for information purposes
and should not be considered all-inclusive. If further information is
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and description contained herein.