Siemens RAJA+ Operating instructions

Installation, Maintenance
& Troubleshooting Guide
For RAJA
+
Agriculture Starters
& Controllers

Contents:
2. Fully Automatic Star Delta Starter:
2.1 Product description
2.2 Wiring diagram
2.3 Technical Details
2.4 Installation
2.5 Operating procedure in normal condition
2.6 Troubleshooting guidelines in case any incoming
fault is present before switching ON the motor
2.7 Troubleshooting guidelines in fault condition when
motor stops while it is in running condition
2.8 Troubleshooting guidelines in case any fault is at the load side

Product Fully Automatic
Star Delta Starter
2.1: Product description
1. ‘ON’ push button (green)
2. ‘OFF/RESET’ push button (red)
3. Door knob
4. Metal Enclosure
5. Door
6. Mechanical Latch (OFF push button) to be used for preventing undesired ON operation of Starter
7. Name plate
8. LED (amber) to indicate the availability and healthiness of incoming power supply
9. Green LED to indicate Motor ON status
10. Rocker switch (Control ON / OFF)
11. Dual VA meter (For indication)
12. Phase Selector switch
13. Earthing screw
14. Starter Mounting bracket
3
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1
6
2
5
7
13
4
12
11
14
8
9
10

1: Phase selector switch
2: Green LED
3: Amber LED
4: AV Meter
5: Star Delta Timer,
6: Starter operating mode
7: Line Monitoring relay
8: Line Contactor
9: Delta contactor
10: Thermal overload relay
11: Star contactor
12: Terminal block TB3
13: Terminal block TB2
14: Terminal block TB1
15: ON push button
16: OFF push button
17: Rocker switch
1 2 3 4 5
6
7
8
9
10
11
12
13
14
15
16
17
4
Inside view of FASD-1 Starter
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2.2: Wiring Diagram: FASD-1
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Control logic diagram
6
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Power circuit diagram
7
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8
Wiring Diagram: FASD-2
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9
Control logic diagram
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10
Power circuit diagram
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Wiring Diagram: FASD-3
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Control logic diagram
12
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Power circuit diagram
13
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14
Table: 8 Technical details-FASD starter
^Note: xx: Coil voltage; Z6:200-400V AC; Z8: 260-460V AC; R0: 323-457V AC; Q0: 304-418V AC
yy: Coil voltage; FE:200-400V AC; FF: 260-460V AC; FH: 323-457V AC; FG: 304-418V AC
*Type 1 coordination as per IS/IEC 60947-4-1.
2.3: Technical details
Type (HP /
kW)
IL/
Iph
(A)
Line &
Delta
Contactor
Type
Star
conta-
ctor
Type
Overload
Relay
Range
(A)
Line
Monitoring
Relay^
Nominal
HRC fuses
rating
Type
3NA7
500V*
Max.
Recommended
Cu cable
size (sq:mm)
Incoming /
outgoing
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3TE7421-1JC21-1Axx^ 10/7.5 15.4/8.9 3TS31 3TS30 3UW5102-1J 6.3-10 7UG0613-0yy20 25A 2.5/1.5
3TE7421-1KC21-1Axx 10/7.5 19.5/11.2 3TS32 3TS30 3UW5102-1K 8-12.5 7UG0613-0yy20 25A 2.5/1.5
3TE7421-2AC24-1Axx 15/11 23/13.3 3TS33 3TS31 3UW5202-2A 10-16 7UG0613-0yy20 32A 4.0/2.5
15/11 29/16.7 3TS33 3TS31 3UW5202-2B 12.5-20 7UG0613-0yy20 6.0/2.5
17.5/13 2 /15 3TS33 3TS31 3UW5202-2B 12.5-20 7UG0613-0yy20
3TE7421-2BC26-1Axx 20/15 32/18.5 3TS33 3TS31 3UW5202-2B 12.5-20 7UG0613-0yy20 40A 6.0/2.5
3TE7421- 2CC27-1AZ8 25/18.5 36/20.8 3TS35 3TS48 3US5600-2C8K 16-25 7UG0613-0yy20 63A 10/4.0
20/15 39/22.5 3TS35 3TS32 3US5600-2D8K 20-32 7UG0613-0yy20 10/6.0
30/22 45/26 3TS35 3TS33 3US5600-2D8K 20-32 7UG0613-0yy20
30/22 57/32.9 3TS35 3TS34 3US5600-2R8K 32-40 7UG0613-0yy20 80A 16/10
40/30 59/34.1 3TS35 3TS34 3US5600-2R8K 32-40 7UG0613-0yy20 80A
3TE7421-8MC33-1AZ8 50/37 71/41 3TS47 3TS35 3US5600-8M8K 36-45 7UG0613-0yy20 160A 25/10
3TE7421-2TC31-1AR0 40/30 76/43.9 3TS47 3TS35 3US5800-2T8K 40-57 7UG0613-0yy20 160A 25/10
3TE7421-2TC33-1AQ0 50/37 85/49.1 3TS47 3TS36 3US5800-2T8K 40-57 7UG0613-0yy20 160A 25/10
3TE7421-2PC35-1AQ0 75/55 104.4/60.3 3TS48 3TS47 3US5800-2P8K 50-63 7UG0613-0yy20 160A 35/16
3TE7421-5CC35-1AR0 75/55 158/91.2 3TS51 3TS48 3US5800-5C8K 85-105 7UG0613-0yy20 200A 70/35
3TE7421-2BC24-1Axx
3TE7421-2DC26-1AZ8
3TE7421-2RC28-1AZ8
32A
63A

15
2.4: Installation
• Open the door by rotating the door lock anticlockwise.
• Mount the starter on a vertical wall/ plate free from vibrations with proper nuts and bolts.
Refer operating instruction for mounting dimensions.
• Remove the rubber grommets for the incoming and outgoing cable connections. (Refer Fig. 4)
• Connect incoming and outgoing cables as follows (Refer Fig. 4):
- Use proper cable glands to ensure dust proofing. For conduit entry use packed washers.
- Select correct size of cables from Table 8
- Connect line and motor leads exactly as per wiring diagram pasted inside the cover of the starter.
- Terminate the incoming supply cables on terminal block TB1 & outgoing cables to motor on terminal block
TB2,TB3 except for FASD3 (Tightening torque -Refer table 10)
For FASD3 all connections are terminated on incoming & outgoing links.
NOTE: LMRA is set in Manual mode (Factory setting)
- Connect the earthing conductor to terminals marked (earth) on the starter body with torque 1.2 to 1.6Nm.
The Starter is now ready for commissioning.
• Initially set the overload relay to 0.58 times the rated motor current.
• Set the timer dial to the nearest value of starting time available on motor nameplate
• If it is not available, then set the dial to approximately 6-8secs.
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•Overload relay setting:
- For closer protection set the overload relay to actual phase current as measured by an ammeter.
In the absence of anammeter, use the procedure given below:
- Start the motor and let it run for 30 mins. Then gradually reduce the relay settings till it trips. Set the relay at a slightly higher
value than this setting. Overload relay characteristics shown in Fig. 6 can be used to estimate the average tripping time at
different multiples of set current.
- Allow a reset time of approx. 4 min. before pressing the blue knob on the relay to reset it.
- Restart the motor after some time. If the relay does not trip then consider it to be properly set. If the relay trips,
set at a little higher value than before and recheck.
• Close the front door.
Commissioning :
For exact setting of timer and overload relay, follow the instruction given
below:
Before switching ON recheck all externa
connections.
• Star-Delta Timer setting for FASD:
- First Switch ON the Rocker switch.
- Start the motor by pressing the ‘ON’ button shown in Fig. 3
- Measure the time taken by the motor to nearly reach rated speed or
steady state current condition (indicated when the motor reaches
asteady hum).
- Stop the motor. Set the timer to this measured value by
rotating the dial shown in Fig. 5.
Fig. 5: Timer Adjustment

Operating Characteristics:
The given characteristics (Fig. 6) are average values of all ranges and sizes of bimetal relays and are mainly intended to indicate
the inverse time current characteristics & tripping times of the same. The tripping times shown are for relays starting from the cold
state. At operating temperatures (heated at rated current) these are reduced to about 25% of the value obtained from the
characteristics.
Operation:
• Ensure the door is closed.
• Rotate the Latch away from OFF push button
• Switch On the rocker switch.
• Check the status of amber LED. Wait till amber LED is continuously ON then only proceed.
• Depending upon Selector switch knob position for phase selection, Indication of incoming power
supply voltage canbe seen on Dual VA meter.
• For starting the motor, press Green push button marked ‘I’ (Fig. 3)
• Line current of R phase is indicated by Dual VA meter.
Note :For FASD3 starter, current indication in AV meter needs to be multiplied by 40.
• Indication of Motor ON can be seen on starter door through green LED.
• For stopping the motor press Red push button marked ‘O’ (Fig. 3)
Reset Operation
– If the overload relay trips, Reset manually.
(Allow a reset time of approx. 4 min.)
Caution
• During commissioning or maintenance always ensure that the main supply is disconnected by switching off the main
switch & Rocker switch.
• In the case of FASD starters under no circumstances should the relay be set higher than the phase current i.e. 0.58 times
the rated current on the motor nameplate.
• If the relay trips even when set at rated motor current the suitability of the starter/relay for the particular application
should be checked with the nearest Siemens office.
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Fig. 6: Operating characteristics of 3UW/3UA/3US relays

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Table: 9 Mounting torque values
Sr. No Location Size Torque
1 LMR-A M4 0.8-1.1Nm
2 Contactor 3TS30…36 M4 0.8-1.1Nm
3 Contactor 3TS 47/48 M4 0.8-1.1Nm
4 Contactor 3TS 50 /51 M4 1.5-2.0Nm
5 Terminal block 30A M4 0.8-1.1Nm
6 Terminal block 60A M4 0.8-1.1Nm
7 Terminal block 100A M4 0.8-1.1Nm
8 3RP Timer M4 0.8-1.1Nm
9 Multiway strip M3 0.4-0.6Nm
10 Dual VA Meter M4 0.2-0.3 Nm
11 Customer Earthing M5 1.2-1.6 Nm
12 Earthing screw (cover to body) M5 1.2-1.6 Nm
13 Self tapping screw ST4.2X9.5 0.8-1.2Nm
14 Selector Switch 3LD4 M4 0.8-1.1Nm
15 FASD1 Door Knob - 4-4.4 Nm
16 FASD2 Door Knob - 4-4.4 Nm
17 FASD3 Door Knob - 4-4.4 Nm
19 Base Plate FASD-1 M5 1.4-1.8Nm
20 Base Plate FASD-2 M6 2.0-2.5Nm
21 Base Plate FASD-3 M6 2.4-2.6Nm
22 CT 200/5A M4 0.8-1.1Nm
23 Insulator M6X40 M6 6.0 to 8.0Nm
24 Power link mounting (On Insulator) M6 6.0 to 8.0Nm
Table: 10 Terminal torque values
Sr. No Type Size Torque
1 3TS30..32 M4 0.8-1.4Nm
2 3TS33/34 M4 1.0-1.5Nm
3 3TS35/36 M4 2.5-3.0Nm
4 3TS47/48 M6 4-6Nm
5 3TS49/50 M6 4-6Nm
6 3TS51 M6 6-8Nm
7 Terminal block 30A M4 0.8-1.4Nm
8 Terminal block 60A M5 1.5-2.1Nm
9 Terminal block 100A M6 2.5-3.0Nm
10 Contact block 3SB5 M3.5 0.8-1.2Nm
11 Aux terminal (side add on) of 3TS47/48, 3TS50/51 M3.5 0.8-1.4Nm
12 3TX4010-2A M3.5 0.8-1.4Nm
13 3TY7561-1A M3.5 0.8-1.4Nm
14 Coil Terminals A1/A2 M3.5 0.8-1.2Nm
15 Aux. terminals of all Relays M3.5 0.8-1.2Nm
16 3UW51/52 M4 1.0-1.5Nm
17 3US56 M5 2.5-3.0Nm
18 3US58 M6 2.5-3.0Nm
19 Dual VA Meter 5A – Current terminals M4 1.2Nm
20 Dual VA Meter 30A – Current terminals M4 1.2Nm
21 Dual VA Meter 60A – Current terminals M6 2.5Nm
22 Dual VA Meter 100A – Current terminals M8 5.0Nm
23 Dual VA Meter5/30/60/100A – Voltage terminals M4 1.2Nm
24 CT 200/5A M3.5 0.9Nm
25 Selector Switch 3LD4 M3 0.5Nm
26 Indicating light – Amber/Green M3 0.8Nm
27 Multiway strips M3 0.4 to 0.6 Nm
28 Timer M4 0.8 to 1.2Nm
29 Power Link M6 4-6Nm

LMR-A: Manual mode
4A : Keep the LMR-A in Manual mode.
4B : Switch ON the 3-Phase incoming main supply.
4C : Switch ON the rocker switch.
4D : Amber LED will start blinking for a period of min 30sec.
4E : 30sec is the default setting which can vary from min 0.5min to max.5min.
4F : After the ON delay duration, amber LED will ON continously indicating that the incoming supply is healthy.
4G : Press the green push putton for switching ON the starter.
4H : Starter gets switched ON. Star & Line contactor switch ON simultaneously.
4I : Green LED turns ON indicating that the motor is ON.
Then after preset time of Star delta Timer, Star contactor switches OFF and Delta contactor switch ON
4J : Switch OFF the red push button for switching OFF the starter.
4K : Starter gets switched OFF.
4L : Green LED turns OFF indicating that the motor is OFF.
4M : Amber LED indication remains continous ON.
4N : Switch OFF the 3-phase incoming main supply.
4O : Amber LED indication gets turned OFF indicating that there is no incoming main supply.
2.5: Operating procedure in normal condition
Starter operation:
Table: 11 FASD starter operating sequence in normal condition
LMR-A
Mode
Manual
Auto
Bypass
4A
3ф main
supply
ON
ON
ON
4B
Rocker
switch
ON
ON
ON*
4C
Amber
LED
Blink
(On-delay
duration)
Blink
(On-delay
duration)
Blink
(On-delay
duration)
4D
On-
Delay
0.5-5min
0.5-5min
0.5-5min
4E
Amber
LED
ON
ON
ON
ON
ON
ON
ON
ON
ON
4F
‘ON’ Push
button
ON
NA
ON
4G
Starter
Operation
4H
Starter
Operation
4I
ON operation
‘OFF’ Push
button
OFF
Lock
OFF
4J
Starter
Operation
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
4K
Green
LED
4L
Amber
LED
4M
3ф
main supply
4N
Amber LED
indication
ON
ON
ON
4O
OFF operation
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LMR-A: Auto mode
4B : Switch ON the 3-Phase incoming main supply.
4C : Switch ON the rocker switch.
4D : Amber LED will start blinking for a period of min 30sec.
4E : 30sec is the default setting which can vary from min 0.5min to max.5min.
4F : After the ON delay duration, amber LED will ON continously indicating that the incoming supply is healthy.
4G : Not applicable (No need to press ON push button)
4H : Starter gets switched ON. Star & Line contactor switches ON together initially, then after 6sec (depending upon the time
setting of star delta timer), star contactor switches OFF and Delta contactor switches ON.
4I : Green LED turns ON indicating that the motor is ON.
4J : Press the red push button and lock for switching OFF the starter or Switch OFF Rocker switch to switch OFF the Starter
directly.
4K : Starter gets switched OFF.
4L : Green LED turns OFF indicating that the motor is OFF.
4M : Amber LED indication remains continous ON.
4N : Switch OFF the 3-phase incoming main supply.
4O : Amber LED indication gets turned OFF indicating that there is no incoming main supply.
LMR-A: Bypass mode
4A : Keep the LMR-A in Bypass mode.
4B : Switch ON the 3-Phase incoming main supply.
4C : Switch ON the rocker switch.
(*Customer may switch ON the starter directly after switching ON the 3 phase incoming supply irresepctive of Blinking
status as there is only indication for incoming supply faults and no Protection in Bypass mode.)
4D : Amber LED will start blinking for a period of 30sec.
4E : 30sec is the default setting which can vary from min 0.5min to max.5min.
4F : After the ON delay duration, amber LED will ON continously indicating that the incoming supply is healthy.
4G : Press the green push putton for switching ON the starter.
4H : Starter gets switched ON. Star & Line contactor switches ON together initially, then after 6sec (depending upon the time
setting of star delta timer), star contactor switches OFF and Delta Contactor switches ON.
4I : Green LED turns ON indicating that the motor is ON.
4J : Press red push button for switching OFF the starter. Or Switch OFF Rocker switch to switch OFF the Starter directly.
4K : Starter gets switched OFF.
4L : Green LED turns OFF indicating that the Starter is OFF.
4M : Amber LED indication remains continous ON.
4N : Switch OFF the 3-phase incoming main supply.
4O : Amber LED indication gets turned OFF indicating that there is no incoming main supply.
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#: Phase loss1, Phase reversal2, Under voltage3, Over voltage4, Phase unbalance5 NA – Starter is unprotected from incoming power
supply faults,only protection from load side faults. In this mode, amber LED will continously ON if incoming power supply is
healthy and will blink if the incoming power supply is unhealthy – Refer 2.8
1) LMR-A: Manual mode
5A : Check the mode of LMR-A, if it is manual mode, please follow the below steps.
5B : Switches ON the 3-Phase incoming main supply.
5C : Switch ON the rocker switch
5D : Amber LED will start blinking
5E : Amber LED will blink for a duration of min.30sec.
5F : After the ON delay duration, amber LED remains blinking indicating that the 3phase incoming supply is unhealthy.
15G : - Check the rated operational voltage of the starter in incoming terminal block (TB1)between L1- L2 L2-L3, L1-L3
with suitable equipment e.g. multimeter.
- Check for the phase loss in any phase (L1,L2,L3) with suitable equipment e.g. multimeter.
15H: - After resuming incoming main supply to normal condition,
- Repeat the steps from 5A to 5E and then go to step no.5I
If fault still exists, then
25G : - Check the phase sequence of all the phases of incoming main supply.
- Identify the wrong sequence of phase connected in any of the incoming terminal.
25H: - Connect the phase sequence of all the phases correctly (R phase to L1 , Y phase to L2, B phase to L3) to the incoming main
supply terminals of Terminal block TB1.
- Repeat the steps from 5A to 5E and then go to step no.5I
If fault still exists, then
35G : - Check the rated operational voltage of the starter in incoming terminal block (TB1) between L1-L2, L2-L3, L1-L3 with
suitable equipment e.g. multimeter.
- Check whether the 3-phase voltage in the incoming terminals of terminal block TB1 is <minimum required voltage
(Refer table no.13).
35H : - Keep the 3-phase voltage to the incoming terminals of terminal block TB1 to a voltage between min.required voltage
& Max.voltage allowed (Refer table no.13).
- Repeat the steps from 5A to 5E and then go to step no.5I
2.6: Troubleshooting Guidelines in case any incoming
supply fault is present before switching ON the Starter
Starter Fault conditon:
LMR-A
Mode
Manual
Auto
Bypass
3ф
main
supply
ON
ON
ON
Rocker
switch
ON
ON
ON*
On-
Delay
0.5-5min
0.5-5min
0.5-5min
Amber
LED
Blink
(On-delay
duration)
Blink
(On-delay
duration)
Blink
(On-delay
duration)
Amber
LED
Blink
Blink
Blink
#
#
NA
Possible
causes
of fault
1)
2)
NA
ON
ONONON
ON
Corrective
action
Amber
LED
‘ON’ Push
button
Starter
Operation
ONON
NA
ON
ON
ONON
Green
LED
Table: 12 FASD starter operating sequence in fault condition
5A 5B 5C 5D 5E 5F 5G 5H 5L5J 5K5I
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ON operation