Eaton PVM Series Setup guide

WIRING
1. Pull field wiring into cover module.
2. Close all unused conduit entries with conduit
plugs provided. To prevent galling and to ensure
water-tightness, lubricate conduit plugs with
Crouse-Hinds HTL lubricant before installing, and secure
wrench-tight with at least five (5) full threads engaged
(42-52 ft.-lb. for 3/4” plugs, and 58-68 ft.-lb. for 1” plugs).
3. Hang LED luminaire on the cover module hinge hook.
See Figure 2a.
4. Connect supply wires to luminaire wire leads or terminal
block per the attached wiring diagrams using methods
that comply with all applicable codes. See Figure 2b.
Tighten all electrical connections.
5. Close driver housing onto cover module, making sure
that all wires are safely
inside driver housing.
Tighten captive closing
screw to 30 in.-lbs. (3.4
N-m). Ensure two (2)
bosses on driver housing
are in contact with cover
module.
6. Turn power on.
FIGURE 2a
INSTALLATION
MOUNTING
1. Mount the cover module in its support position.
• Ceiling and wall mount: mark and drill desired location
on mounting surface. Secure with 1/4” (6mm) bolts
or lag screws (not provided).
• Pendant, stanchion mount: securely thread onto the
appropriate NPT size conduit. Tighten set screw
located in the conduit hub. See Figure 1.
• Crouse-Hinds HTL thread lubricant must be added to
the conduit threads to prevent water from entering
the fixture.
IF 1628 • 05/22 Copyright © 2022, Eaton’s Crouse-Hinds Division Page 1
Pro-Champ LED Luminaires
PVM Series Industrial LED Lighting
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
IF 1628
WARNING
To avoid the risk of fire, explosion or electric
shock, this product should be installed, inspected
and maintained by a qualified electrician only, in
accordance with all applicable electrical codes.
WARNING
To avoid electric shock:
• Be certain electrical power is OFF before and during
installation and maintenance.
• Luminaire must be supplied by a wiring system for
the specific hazardous locations suitable per local
code with an equipment grounding conductor.
To avoid burning hands:
• Make sure LEDs and drivers are cool to touch when
performing maintenance.
Set-screw
Open
Hinge
Ground Wires
FIGURE 1
APPLICATION
Luminaire construction is designed for use indoors and
outdoors in marine and wet locations, where moisture, dirt,
corrosion, vibration, and rough usage may be present.
• Wet location, Type 4X
• UL1598 Luminaires, UL1598A Marine
• IP66
• cUL
FIGURE 2b
IF 1628 • 05/22 Copyright © 2022, Eaton’s Crouse-Hinds Division Page 2
PVM supplied with a choice of voltages:
• 100-277VAC 50/60 Hz
• 108-250VDC
• 347V
• 480V
TRANSFORMER
GROUND PE
LINE
VOLTAGE
N
COM
347/480 V
L1
GND (SEE NOTE 4 SHT 1)
GRN
GRN
ACL(BLK)
ACN(WHT)
GND (SEE NOTE 4 SHT 1)
COMWHT
BLK
INPUT
ACN(WHT)
ACL(BLK)
GRN
WHT
190/270 V BLK
INPUT
DRIVER # 2 OUTPUT
V-(BLK)
V+(RED)
V-(BLK)
DRIVER # 1 OUTPUT
V+(RED)
GROUND
LINE
VOLTAGE
PE
N
L1
GND
GRN
GRN
ACL(BLK)
ACN(WHT)
WHT
BLK
INPUT
DRIVER V+(RED)
OUTPUT
V-(BLK) BLK
RED
DENOTES CONNECTION
CLOSED END CRIMP CONNECTOR
PER BOM
DENOTES WIRE CROSS
OVER, NOT CONNECTION POINT
RED or PURPLE
BLK
BLK
BLK
RED
BLK
RED or PURPLE RED
PVM9L
PVM7L
PVM5L
PVM3L
BLK
RED
PVM3L
N
PE
L1
BLK
V-(BLK)
ACN(WHT)
WHT
DRIVER
GRN
(GND)
ACL(BLK)
ACN(WHT)
(GND)GRN
WHT
BLK
GRN
INPUT
V+(RED)
V-(BLK)
OUTPUT
RED or PURPLE
BLK
DRIVER
ACL(BLK)
BLK
INPUT
V+(RED)
OUTPUT
RED or PURPLE
BLK
RED
BLK
PVMV9L
PVM7L
PVM5L
RED
GROUND
VOLTAGE
LINE
5L, 7L & 9L
WIRING DIAGRAM FOR:
DIAGRAM #1:
PVM3L SERIES
WIRING DIAGRAM FOR:
DIAGRAM #2:
347 OR 480 VOLT TRANSFORMER
WIRING DIAGRAM FOR:
DIAGRAM #3:
PE
COMCOM
190/270 V347/480 V
TRANSFORMER
ACL(BLK)
ACN(WHT)
V+(GREY)
OUTPUT
V-(BLK)
INPUT
V-(BLK)
V+(GREY)
OUTPUT
BLK
BLK
RED
RED
WHT
BLK DRIVER # 2
DRIVER # 1
ACL(BLK)
INPUT
ACN(WHT)
BLK
WHT
LINE
VOLTAGE
N
PVM11L
BLK
GREY
BLK
GREY
GROUND
L1
GREY
BLK
ACN(WHT)
INPUT
ACL(BLK) DRIVER # 3
BLK
WHT
V+(GREY)
V-(BLK)
OUTPUT
GRN
BLK
RED
347 OR 480
VOLT TRANSFORMER
WIRING DIAGRAM FOR:
DIAGRAM #4:
ON PVM11L
NOTE: Ground wire must be added to mounting plate
ground lug and to lugs on entry hubs. Ground wire included.
Directive EU 2019/2022
This product contains a light source of energy efficiency
class D or E.
WARNING
To avoid explosion:
• Make sure the supply voltage is the same as the
rated luminaire voltage.
• Do not install where the marked operating
temperatures exceed the ignition temperature of the
hazardous atmosphere.
• Do not operate in ambient temperatures above those
indicated on the luminaire nameplate.
• Use only replacement parts from Crouse-Hinds.
• Use proper supply wiring as specified on the
luminaire nameplate.
• All surfaces must be clean.
• Before opening wiring compartment, electrical power
to the luminaire must be turned off and area must be
free from hazardous atmosphere. Keep tightly closed
when in operation.
• To minimize the risk from electrostatic discharge,
when cleaning, wipe the lens with a clean, damp
cloth.
• LED compartment is non serviceable. Do not open.

MAINTENANCE
1. Perform visual, electrical, and mechanical inspections
on a regular basis. The environment and frequency
of use should determine this. However, it is
recommended that checks be made at least once
a year. We recommend an Electrical Preventive
Maintenance Program as described in the National
Fire Protection Association Bulletin NFPA No. 70B:
Recommended Practice For Electrical Equipment
Maintenance
(www.nfpa.org).
2. The lens should be cleaned periodically to ensure
continued lighting performance. To clean, wipe the
lens with a clean, damp cloth. If this is not sufficient,
use a mild soap or a liquid cleaner such as Collinite
NCF or Duco #7. Do not use an abrasive, strong
alkaline, or acid cleaner. Damage may result.
3. Visually check for undue heating evidenced by
discoloration of wires or other components, damaged
parts, or leakage evidenced by water or corrosion
in the interior. Replace all worn, damaged, or
malfunctioning components, and clean gasket seals
before putting the luminaire back into service.
4. Electrically check to make sure that all connections
are clean and tight.
5. Mechanically check that all parts are properly
assembled.
REPLACEMENT PARTS
Crouse-Hinds PVM Series Champ Luminaires are designed
to provide years of reliable lighting performance. However,
should the need for replacement parts arise, they are
available through your authorized Crouse-Hinds distributor.
Assistance may also be obtained through your local
Crouse-Hinds representative.
Crouse-Hinds Sales Service Department, 1201 Wolf Street,
Syracuse, New York 13208, Phone [phone].
IF 1628 • 05/22 Copyright © 2022, Eaton’s Crouse-Hinds Division Page 3
FIELD ASSEMBLED FIXTURES
PVM Series Lighting Fixtures, 50-140 Watt
Complete lighting fixture consists of cover, LED luminaire
PVM9L/7L/5L
DM1, DM2, DM3, DM4
CEILING
CM3 1 IN.
CM2 3/4 IN.
PENDANT
HPM2 3/4 IN.
APM2 3/4 IN.
APM3 1 IN.
WALL
TWM2 3/4 IN.
TWM3 1 IN.
STANCHION
1 1/2 IN
JM5 PM5
1 1/2 IN.
NPT
Entries 155
11
PVM3L/11L
All statements, technical information and recommendations contained herein are based on information and
tests we believe to be reliable. The accuracy or completeness thereof are not guaranteed. In accordance with
Crouse-Hinds “Terms and Conditions of Sale,” and since conditions of use are outside our control, the purchaser
should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in
connection therewith.
Eaton’s Crouse-Hinds Division IF 1628
1201 Wolf Street, Syracuse, New York 13208 • USA Revision 2
Copyright © 2022 Revised 05/22
Supersedes 11/11
LED MODULE REPLACEMENT
INSTRUCTIONS
1. Turn off electrical power to the luminaire before
opening.
2. Loosen captive closing screw, open luminaire, and
leave hanging on cover module hinge hook.
3. Disconnect supply wire from luminaire wire leads
and remove luminaire from cover module.
4. At workbench, remove wire nut connections from
both LED drivers’ DC outputs to LED module (see
Step 1).
5. Unthread the three housing bolts using a 3/16” hex
tool; do not remove bolts from assembly.
6. Carefully separate the heat sink/driver housing from
the LED module, pulling the LED wires through the
bushing in the driver housing.
7. Remove any gasket material from the bottom of the
heat sink with a shop rag (see Step 2).
8. Place new LED module on workbench and inspect
gasket to ensure proper sealing during assembly
(see Step 3).
9. Gently place heat sink/driver housing into LED
module while feeding the paired wires from the LED
module through the bushing in the driver housing,
being sure to align the bolts with the tapped holes in
the LED module.
10. Thread the three (3) housing bolts into the LED
module using a 3/16” hex tool. Torque bolts to 50
in.-lbs. (5.7 N-m).
11. Use supplied wire nuts to connect LED driver DC
output to LED module wires, noting correct polarity.
12. Mount and wire luminaire per Installation
Instructions.
STEP 1 STEP 2 STEP 3