Elkay SWIRLFLO FLEXI-GUARD ENOBM8C Installation manual

ENOB8C
98004C (REV. A - 9/04)
1
SWIRLFLO Refrigerated fountains with FLEXI-GUARD
INSTALLATION, CARE & USE MANUAL
TM TM
Review these instructions before beginning installation. Be sure that installation
conforms to all plumbing, electrical and other applicable codes.
When installation is complete, ensure these instructions are left with building owner
for future reference.
Service to be performed by authorized service personnel only.
INSTALLER
NOTE: It is common practice to ground electrical hardware such as telephones, computers and other devices to
available water lines. This can, however, cause electrical feedback in the plumbing circuit, which results in
an electrolysis effect occurring in the fountain. This may result in water which has a metallic taste to it or
has a noticeable increase in the metallic content of the water.
When inspecting plumbing circuit, remember the line may be grounded some distance from the installation,
and may occur outside the building or area in which the unit is being installed.
This condition can be avoided (in most cases) by using recommended materials during installation. Any
drain fittings provided by the installer should be made of plastic which will electronically isolate the fountain
from the remainder of the buildings plumbing circuits.

98004C (REV. A - 9/04)
ENOB8C
2
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LEGEND
A = 1/4 O.D. Tube - Water Outlet Connection
B = 3/8 O.D. Tube - Water Inlet Connection
C = 1-1/4 Waste Tube
D = ELECTRICAL INLET
Figure 1 - Rough-in Dimensions
Model ENOBM8C

ENOB8C
98004C (REV. A - 9/04)
3
Special Tools
Item Description Quantity
NONE
Additional Materials
Item Description Quantity
1 Unplated copper inlet pipe
2 Service Stop
REQUIRED TOOLS AND MATERIALS
These tables show special tools and/or additional materials
(not provided) which are necessary to complete installation of
these units:
Figure 2 - Chiller Installation
CHILLER
INLET
CHILLER
OUTLET
23
22
24
22
Figure 3 - ENO Tube Routing
22
1. Install chiller: Remove front panel of chiller. Slide chiller
onto the shelf and position it to the left as per dimensions
in Figure 1.
Note: Building construction must allow for
adequate air flow on both sides, top and
back of chiller. A minimum of 4 (102mm) on
both sides and top is required. See chiller
installation for additional instructions.
2. Attach solenoid valve assembly to the underside of
cross member of mounting frame on electronic
sensor unit. (See Fig. 7).
3. Make water supply connections. Inlet port is marked on
the chiller (1/4 O.D. copper tube). Bend the copper tube
(provided) at an appropriate length from the chiller to
opening in frame. Install the in-line strainer (provided with
chiller) by pushing it in until it reaches a positive stop,
approximately 3/4 (19mm) on the marked chiller inlet port
(See Figs. 3) (Refer to Fig. 12 on page 7 for details on
assembling quick connect fittings). Attach an unplated and
deburred copper water inlet line and a service stop (not
provided) to the chiller. Turn on the water supply and flush
the line thoroughly.
Caution: DO NOT SOLDER tubes inserted
into the strainer as damage to
o-rings may result.
4. Make connection between remote chiller outlet tube
and solenoid valve assembly. Outlet port is marked on
the chiller (1/4 O.D. copper tube). Install a 1/4 union
(provided) on the marked chiller outlet port. Insert one end of
1/4 poly tubing into the union and the other end into the
straight fitting on the solenoid valve assy (See Fig. 3)
5. Hang the upper panel on the mounting frame hanger. Be
sure that the panel is engaged with hanger at the top of
frame before releasing it. Align holes in the panel with holes
in the mounting frame. Install two (2) #10-24 x 5/8 (16mm)
screws (Item 27 - Figure 4) in holes and tighten securely.

98004C (REV. A - 9/04)
ENOB8C
4
Figure 4 - Upper Panel Installation
Figure 5 - Fountain Installation
Figure 6 - Lower Panel Installation
30
28
27
27
25
26
View From Rear
34
33
12
6. Install the fountain. Remove the screw (Item 28) from cover
plate (Item 12) and slide cover plate toward basin. Mount the
fountain to the upper panel and frame with (4) 5/16 x 1
(25mm) long bolts (Item 30), bracket (Item 34) and nuts
(Item 33) provided. Tighten securely. Brackets (Item 34)
must be installed as shown to properly support
fountain. (See Figure 5)
7. Attach waste tube (1-1/4 O.D.) to 1-1/4 O.D. slip
trap (provided by others).
8. Connect the fountain drain waste tube to the building
sanitary sewer system. Connection should be made in
compliance with local plumbing code requirements. (Note:
Plumbing trap is not included with the fountain).
9. Make connection between solenoid valve assembly
and fountain(s). Insert the 1/4 poly tubing coming from the
fountain with sensor into the solenoid valve. (See Fig. 3)
10. Connect power cord of sensor to solenoid valve
assembly by running it through the back panel and
connecting it to termianl shown in Fig. 8.
11. Turn on water supply and check for leaks. Release air
from tank by interrupting infrared beam; a steady stream of
water assures all air is removed. The sensor has a 30 second
maximum ON time. It may be necessary to step away from
beam a few times to allow chiller tank to fill.
DO NOT SOLDER tubes while
inserted into the strainer as damage
to o-rings may result.
12. These products are designed to operate on 20-105
PSIG supply line pressure. If inlet pressure is above 105
PSIG, a pressure regulator must be installed in the supply line.
Any damage caused by connecting
these products to a supply line with
pressure lower than 20 PSIG or
higher than 105 PSIG IS NOT covered
under warranty.
13. Make electrical connections to the chiller. See chiller
instructions.
14. Check stream height from bubbler. Stream height is
factory set at 35-40 PSI. If supply pressure varies greatly from
this, please do the following. For Electronic sensor units
only, remove lower panel (Item 26 - Fig. 6) and turn adjustment
screw on the regulator (Item 17 - Fig. 8). Clockwise adjustment
will raise stream height and counterclockwise movement will
lower stream height. For best adjustment stream should hit
basin approximately 6-1/2 from the bubbler.
15. Mount lower panel. Loosen the two (2) #10-24 x 5/8
(16mm) screws (Item 27 - Figure 5) at frame bottom lip. Slide
upper tongue of lower panel (Item 26 - Figure 6) under lower
edge of already installed upper panel. Tighten previously
loosened screws securely. (See Figure 6)

ENOB8C
98004C (REV. A - 9/04)
5
17
31
16
36
34
40, 41, 42
29
18
35
7
Figure 7 - Solenoid Assembly
Figure 8 - Regulator Assembly
8
CONNECTTO FOUNTAIN
SENSOR WIRING CONNECTOR

98004C (REV. A - 9/04)
ENOB8C
6
See Fig. 10
21
BUBBLER DETAIL
NOTE:
When installing replacement bubbler and pedestal,
tighten nut (Item 5) only to hold parts snug in
position. Do Not Overtighten.
Basin
12
3
4
5
32
20
9
19
12
10
11
13
15
38
37
27
39
14
6
Figure 9 - Exploded View
Figure 10 - Bubbler Assembly
27

ENOB8C
98004C (REV. A - 9/04)
7
Figure 11  Water Supply Connections
NOTE: WATER FLOW
DIRECTION SERVICE STOP
(NOT FURNISHED)
BUILDING WATER INLET
3/8" O.D. UNPLATED
COPPER TUBE CONNECT
COLD WATER SUPPLY
1/4" O.D. TUBE
WATER INLET
TO COOLER
Figure 12  Quick Connect Fittings
Actuation of Quick Connect Water Fittings: Cooler is provided with lead-
free connectors which utilize an o-ring water seal. To remove tubing from the fitting,
relieve water pressure, push in on the gray collar while pulling on the tubing. (See
Figure 12) To insert tubing, push tube straight into fitting until it reaches a positive stop
(approximately 3/4).

98004C (REV. A - 9/04)
ENOB8C
8
ELKAY MANUFACTURING COMPANY • 2222 CAMDEN COURT • OAK BROOK, IL 60523 • 630.574.8484
Installation Package
The components for installation are packed in three
separate boxes, regardless of the type of unit being
installed. The boxes contain the following:
Box No. 1: Wall Frame(s)
Box No. 2: Remote Chiller, ECH8
Box No. 3: Fountain Arm and Panels
Additional materials, as noted in the Parts List, are also
shipped in these boxes.
PARTS LIST
ITEM NO. PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
56073C
40322C
56011C
55997C
75580C
15027C
28454C
28455C
28474C
28473C
45767C
28343C
36207C
36193C
45813C
50986C
61315C
31376C
56163C
45769C
45768C
56092C
70683C
55996C
28382C
26833C
111008343890
70432C
38417001
75560C
40045C
70817C
70020C
28395C
50203C
56082C
56204C
70022C
70644C
31272C
70817C
75507C
Bubbler Assy
Assy -Orifice
Housing Assembly
Pedestal
Bubbler Locknut
Brkt - Swirlflow
Brkt - Solenoid/Reg/Wire
Assy - Brkt Solenoid/Reg/Wire
Basin - Swirlflow
Lower Shell
Fountain Body
Cover Plate
Wire - Extension
Assy - Sensor Eye
Sleeve - Swirlflow EE
Holder - Regulator
Regulator
Cord - Power 115v
Gasket - Drain
Assy - Drain/Tailpipe
Drain - Plug 1-1/2
Poly Tubing (Cut To Length)
Fitting - Union 1/4 x 1/4
Strainer (Provided With Chiller)
Back Panel
Lower Panel
Screw - #10-24 x .62 HHMS
Screw - #8-32 x .38 THTC
Screw - #8-18 x .37 HHSM
Screw - 5/16-18 x 1.00 HHMS
Nut - Hex 1 5/16
Fttng - Elbow 1/4 x 1/4
Nut - Hex 5/16-18
Bracket - Support
Bushing - Strain Relief
Nut - Regulator
Lens - Swirlflow EE
Screw - #6-32 x .31 Set
Screw - #6-32 x .50 PHMS
Solenoid Valve
Fttng-Elbow 1/4 Stem x 1/4x90
Fttng-1/4 NPTF x 1/4OD
1. Orifice Assy: Minerals deposits on orifice can cause water flow to
spurt or not regulate. Mineral deposits may be removed
from the orifice with a small round file not over 1/8" diameter or a
small diameter wire. CAUTION: Do not file or cut orifice materials.
2. Stream Regulator: If orifice is free of material deposits regulate
water flow according to instructions on page 4.
3. Sensor Control: The sensor has a 2 second delay time. If sensor
fails to operate valve mechanism or operates erratically, check
the following:
a) Ensure there are no obstructions within a 40 inch radius from
the front of fountain.
b) Check wire connections at the solenoid valve and at the sensor.
CAUTION: Make sure unit is unplugged before checking any
wiring.
c) Ensure proper operation of solenoid valve. If there is an audible
clicking sound yet no water flows, look for an obstruction in the
valve itself or elsewhere in the water supply line.
WARNING: Do not expose sensor to direct sunlight.
4. Sensor Range Adjustment: The electronic sensor used in this
fountain is factory pre-set for a "visual" range of 36 inches. If
actual range varies greatly from this, or a different setting is desired,
follow the range adjustment procedure below:
a) Remove front lens.
b) Locate range adjustment screw between the lenses of the
sensor, then with a small tip screwdriver, rotate the range adjust-
ing screw clockwise to increase range or counter-clockwise to
decrease range. 1/4 turn of screw is equal to approximately
12 - 18 inches of range.
CAUTION: Complete range of sensor (24 - 46 inches) is only one
turn of the adjusting screw.
c) Replace Lens.
CARE AND CLEANING INSTRUCTIONS
FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620
TROUBLE SHOOTING AND MAINTENANCE
DO NOT use abrasive or chemical cleaners to clean the sensor lens.
They may dull the luster and attack the plastic cover and chrome
finish of the fountain. Use ONLY soap and water, then wipe with
clean cloth or towel. When cleaning adjacent surfaces, the fountain
and the sensor lens should be protected from any splattering of
cleaners. Acid and cleaning fluids can discolor and damage chrome
plating and plastic sensor lens.
REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640