ELME 8110E User manual

MANUAL
Servicebox 8110E (40ft)
8215E (45ft)

Thank you for purchasing this
Servicebox to your 8110E/8215E!
This guide provides the informaon needed to service and maintain
your spreader at 5,000 hour service. A spreader used and serviced
properly retain their qualies for a long and protable life in service,
and you get the full advantage of all the features.
Maintenance may only be carried out by qualied personnel.
For more detailed informaon about spare parts and service
instrucons, we refer to our manual for the specic spreader.
All informaon, illustraons and specicaons in this manual are based on the latest informaon
at the me of publicaon. The right is reserved to make changes at any me without noce.
COPYRIGHT© 2015 ELME Spreader AB.
Index
Twistlock Assembly 3-8
Wear pads 9-10
Buers 11-12
Addional Parts 13
Summary of all parts included 14
Why use Genuine Parts? 15

The twistlock is a genuine ELME part, which is cered and marked with a unique
serial number.
TWISTLOCK ASSEMBLY
3

8
9
10
11
The e-rod is a xed unit and is not adjustable.
To remove the tie-rod proceed as follows:
1 Remove the Locked / Not locked sensor bracket (item 1).
2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some
play.
3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the
same end beam.
4 Use two of the M8 x 80 bolts (item 2) as pullers by inserng them in the two
threaded holes (item 3) in each of the cranks (item 4) and ghten them alternately
unl they li the cranks (item 4) o the top of the twistlock sha (item 5).
5 The e-rod (item 6) including both cranks (item 4) can now be removed from the
endbeam. Now, it is also possible to replace the O-ring, washer and ball joint
(item 14).
To remove the twistlock and sleeve proceed as follows:
6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in
place on the twistlock by a roll pin, so that it will remain in place on the twistlock
aer the crank is removed. By lightly knocking the key away from the twistlock, it
can be removed.
12 13
1
2
346
7
5
14
4

7 Support the twistlock (item 5) from below so that it does not drop out. Using a
screwdriver prise the collets (item 8) out of the recess in the twistlock (item5). It is
now possible to lower the twistlock out of the end beam. The sleeve (item 9) and
lower bearing set (item 10) will in most cases accompany the twistlock as it is
removed. This is quite normal.
Inspection prior to reassembly
8 Aer removal of all twistlock parts, remove all grease and dirt from the parts and
also from the corner of the end beam. Steam clean or clean with some form of
solvent.
9 Heck the twistlock (item 5) for wear at the head and also for wear at the bushing
surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear
and damage. If badly worn or damaged, they should be replaced. The collets (item
8) and and the crank (item 4) should be inspected for possible wear or damage
and replaced if necessary.
It should be noted that the state of the collets (item 8) and the recess in the
twistlock (item 5) is very important, as these parts are carrying the load when a
 containerislied.
Replacing / Fitting twistlocks
10 Prepare the sleeve (item 9), place and grease the bushing and t the four cente-
ring springs in the sides of the sleeve.
11 Grease the upper bearing set (item 11) and place in posion on the greased top
surface of the corner plate (in the endbeam) with the convex half uppermost
(threaded holes up). Grease the lower bearing set (item 10) and place in posion
on the greased boom surface of the corner plate (in the endbeam, the grease
will hold it in place).
12 Li the sleeve assembly as assembled in point 10 and posion up through the
corner plate in the endbeam. Note the direcon of the grease nipple! Then place
the twistlock in the sleeve, ensuring that both bearings (item 10 and 11) are posi-
oned correctly around the twistlock. Support the assembly with a jack or other
means.
13 Fit the collets (item 8) with the pointed part upwards.
14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5).
5