ELME Servicebox 584LA User manual

MANUAL
Servicebox 584LA/LB/LD

Thank you for purchasing
this Servicebox to your
584LA/LB/LD!
This guide provides the informaon needed to service and maintain
your spreader at 5,000 hour service. A spreader used and serviced
properly retain their qualies for a long and protable life in service,
and you get the full advantage of all the features.
Maintenance may only be carried out by qualied personnel.
For more detailed informaon about spare parts and service
instrucons, we refer to our manual for the specic spreader.
All informaon, illustraons and specicaons in this manual are based on the latest informaon
at the me of publicaon. The right is reserved to make changes at any me without noce.
COPYRIGHT© 2015 ELME Spreader AB.
Index
Hook Assembly 3-5
Wear pads & Shims 6-7
PPS opon 8
Flextrack Chain 9
Back up Parts 10-13
Summary of all parts included 14
Why use Genuine Parts? 15

The hook is a genuine ELME part, which is cered and marked with a unique serial
number.
HOOK ASSEMBLY
3

4
1
2
3
4
13
5
67
8
9
10 11
12
14
15
13
15
13

To remove the hook, proceed as follows:
1 Bend out the edge of the lock washer (item 3) to be able to remove the nut
(item 4).
2 Unscrew and remove the nut (item 4).
3 Remove the pin (item 2) by gently knocking it through the hook (item 1).
4 Remove the hook (item 1).
5 Unscrew the nut (item 5) and remove the bolt (item 6).
6 Remove the pins (item 7 and 8).
7 Turn out the side clamp cylinder (item 12) a bit, to be able to reach the
other end of the side clamp (item 15).
8 Unscrew and remove the bolt and washer (item 9 and 10) and remove the pin
(item 11).
9 Loosen and remove the pin (item 14) by gently knocking it out from underneath
the side clamp.
10 Extort and remove the bushings (item 13) from the hole in the side clamp by
using suitable tools.
Inspection/greasing prior to reassembly
11 Aer removal of all parts, remove all grease and dirt from the parts and also from
the head. Steam clean or clean with some form of solvent.
12 Check the hook (item 1) for wear and replace if necessary. Replace the pin
(item 2, the nut (item 4), the lock washer (item 3) and the bushings (item 13).
It should be noted that the the recess in the hook (item 1) and the pin (item 2)
 isveryimportant,asthesepartsarecarryingtheloadwhenacontainerislied.
Replacing / Fitting hooks
7 Replace/reassemble in reverse order, see above (from point 10 and backwards).
5

To eliminate mechanical fricon, there are plasc pads between extension beams and
main frame. The pads are posioned for support to reduce and also to absorb horizon-
tal and vercal shock loads, they are mounted in several retainers. This design makes
inspecon and replacement easy. There are also plasc pads on the carriage and the
PPS frame (opon), see next two pages.
WEAR PADS & SHIMS
6

Plastic wear pads
The plasc wear pads (item 1) should be inspected for wear. Replacing the wear pads
can be done with ordinary hand tools and without removing the beams.
Shims
If the play on the sides of the extension beam is more than 10 mm, it is possible to
use dierent sizes of shims (item 2) to reduce the play. Always check the play in 30
posion or where the extension beam is the greatest. Minimum play should be 1 mm
aer shimming. It is also possible to use shims on the end beams (item 3).
1
1
2
1
3
2
1
1
1
1
3
1
1
7
3

PPS option
Nylon wear pad on PPS frame
The plasc wear pad (item 1) and the bronze wear pad (item 3) should be inspected
for wear. Replacing the wear pad can be done with ordinary hand tools.
Shims
Shims (item 2) are also included in the service box for PPS and should be replaced if
necessary.
1
2
2
8
3

Included in this service box is a complete extrack chain. On this page, you will nd
instrucons how to replace the extrack chain.
FLEXTRACK CHAIN
Remove the extrack chain (item 1) by rst opening all links on it.
IMPORTANT! Carefully open each link with a suitable screwdriver or similar.
When all links are opened, unscrew the bolts (item 2), the washers (item 3) and
the nuts (item 4) on the brackets mounted in each end of the extrack chain
(item 1).
Remove the extrack chain. Replace with the new chain, by mounng it in reverse
order.
1
1
3
2Removable links
2
3
4
9
3

BACK UP PARTS
A number of back up parts are also included in this servicebox, in case of breakdown.
Proximity switch
For replacement of proximity switch / sensor in hook assembly.
Seal kits
For replacement of seal kits in extension, sideshi, lt and side clamp cylinders.
See instrucons on following pages.
10

Seal replacement - Sideshift cylinder and Tilt cylinder (PPS option)
Remove the side shi cylinder or e up the cylinder when working on the spreader.
Loosen gland (item 3) and hydraulic hoses and pull out the piston rod (item 1).
Be careful not to damage the piston rod when removing and beware of the oil spill.
Remove the nut (item 5), the piston (item 4) and the gland (item 3) from the piston
rod. Check the piston rod and cylinder for damages that can cause leakage and repair
or replace when necessary.
Carefully remove the seals (items 2), do not damage the surfaces. Clean all parts.
Place the new seals with oil or grease. Place the gland and the piston on the piston
rod, ghten the nut and secure it with the roll pin. Slide the piston rod assy. into the
cylinder and ghten the gland.
1
2
32
4
2
5
11

Seal replacement - Extension cylinder
Remove the extension cylinder from the spreader.
Loosen the 8 bolts (item 12) and pull out the piston rod. Be carefulnot to damage the
piston rod and beware of oil spill. (It is best if you aach a hose on the front oil
connecon of the cylinder and place the other end in a oil bin or a jerry can)
Remove the roll pin (item 2), the nut (item 3), the piston (item 4), the spacer
(item 5), the gland (item 7) and the washer (item 9) from the rod. Be sure that the
ring (item 10) stays on the painted part of the rod or take it o.
Check the piston rod and cylinder for damages that can cause leakage and repair or
replace when necessary.
Carefully remove the seals (items 1) from the piston, spacer, gland and washer, do
not damage the surfaces. Clean all parts. Place the new seals with oil or grease.
Place the washer, gland and the piston on the piston rod, ghten the nut and secure
it with the roll pin.
Slide the piston rod assembly into the cylinder and ghten the bolts (torque 23 Nm).
12
13
41
516
71891
10
11 12 13 15
14
16
17
18
19
2

Seal replacement - Side clamp cylinder
Remove the cylinder from the head. Loosen gland (item 3) and pull out the piston rod.
Be careful not to damage the piston rod and beware of oil spill.
Remove the set roll pin (item 6), the piston (item 4) and the gland (item 3) from the
rod. Check the piston rod and cylinder for damages that can cause leakage. Repair or
replace when necessary.
Carefully remove the seals (items 2) from the piston and gland, do not damage the
surfaces. Clean all parts. Place the new seals with oil or grease.
Place the gland and the piston on the piston rod, ghten the piston and secure it with
the roll pin. Slide the piston rod assy. in the cylinder and ghten the gland.
4
2
13
2
5
6
7
1
8
5
8
3
2

Summary of all parts included in the box:
Hook Assembly 2x Hook
2x Pin
2x Lock washer
2x Nut
4x Bushing
Wear pads & Shims 10x Wear pad - Endbeam
24x Wear pad - Mainframe
6x Wear pad - Carriage
10x Shims - Mainframe
8x Shims - Endbeam
Flextrack Chain 2x Flex track chain
Back up Parts 2x Proximity switch
1x Seal kit - Sideshi cylinder
1x Seal kit - Extension cylinder
1x Seal kit - Side clamp cylinder
PPS (option) 2x Wear pads (frame)
2x Shims 1 mm (frame)
2x Shims 2 mm (frame)
2x Wear pads (carriage)
2x Shims 1 mm (carriage)
2x Shims 2 mm (carriage)
6x Bolts (carriage)
6x Lock washer (carriage)
1x Seal kit - Tilt cylinder
14

ELME GENUINE PARTS
By using ELME genuine parts, you always get parts you can rely on and true peace of
mind. If you are using non-genuine parts, you put weak links into a strong, perfectly
designed chain of interacve components. Please note that non-genuine parts are made
by factories that have not been approved by ELME and they are oen manufactured to be
as cheap as possible, using inferior materials, workmanship and by reversed engineering.
Non-genuine parts are high risk. Real cost and real risk is measured not in the price, but in
the cost of the component in the event of failure. Use of non-genuine parts may lead to
higher downme and lower producvity due to more frequent failures. For correct operaon
of the spreader, only ELME Genuine Parts and accessories which are approved by ELME should
be used. If non-genuine parts are used, the warranty is not valid. By using ELME Genuine Parts
and accessories approved by ELME, you will maintain original standard. ELME will disclaim all
responsibility if parts from third party are used.
INSPECTION/MAINTENANCE
Always inspect your spreader before using it. If any kind of damage is detected – which may af-
fect the funcon of the spreader - this must be corrected before use. If the spreader needs to be
repaired, please contact a specialist and see to that only ELME Genuine Parts are used if need of
replacement. This is to ensure that the spreader sll is reliable. Repairs made by a non-qualied
person or use of non-genuine parts may lead to increased risk of personal injuries or damages.
Service and maintenance are necessary to keep capacity and eciency of the spreader for many
years.
MODIFICATION OF THE SPREADER/PRODUCT LIABILITY/WARRANTY
For the avoidance of doubt, ELME is not liable in case of damage due to factors beyond ELME’s
control or due to a lack of maintenance or the use of non-genuine parts. The spreader should
not be modied without consultaon with ELME. If so, this means that the spreader is not CE
approved and thus ELME has no product liability.
Why use Genuine Parts?
15

HEADOFFICE
ELME Spreader AB
Älmhult, Sweden
[email protected]
www.elme.com
SALES AND SPARE PARTS
ELME Spreader Trading (Shanghai) Co. Ltd
Shanghai, China
[email protected]
SPARE PARTS
ELME Americas Inc.
Marn, TN, United States
[email protected]
© ELME Spreader AB • 2015 Servicebok 584LA/LB/LD Manual