ElMod Fusion ECO Operating and maintenance manual

ElMod Fusion ECO & Fusion PRO Rev.F
Detailed installation instructions and user manual
Before installation always read carefully all these instructions.
We congratulate on your purchase of the ElMod Fusion, the innovative and universal full-option-solution for different types of vehicles.
The ElMod Fusion enhances your model by true to scale movement, extensive weapon-, lighting- and other functions combined with
simple installation. All functions right down to the last detail may be easily adjusted on your Windows or Apple Computer or an
Android Smartphone or Tablet by over 100 parameters which are logically grouped and explained in detail. By ongoing
improvements and software updates, which may be easily applied at home within few minutes, you bought a future-proof product.
Scope of delivery
Before starting the installation, check the scope of delivery for completeness.
•ElMod Fusion PCB
•volume control rotary knob with cable
•cable for the RC receiver
•plug with for connecting to the battery
•plug for connecting up to two drive motors
•cable for connecting to the loudspeaker
•microSD card (already plugged-in on the PCB)
•USB dongle and an USB cable for connecting to the computer
•ElMod Fusion PRO only: housings and cables for assembly of up to 5 external light sources
Fusion ECO and Fusion PRO
Bat battery connector
MotR connector for the right motor
MotL connector for the left motor
Sw pushbutton for the setup, firmware update and reset
S1 servo connectors
L status LEDs
SD microSD card
1 turret connector (HengLong )
2 muzzle flash connector (Taigen , HengLong )
3 connector for IR battle functions
4 connector for the Tamiya barrel recoil mechanics
5 connector for the volume control rotary knob
6 connector for the loudspeaker
7 connector for the USB dongle and ElMod BT adapter
8 connector for the RC receiver
9 connectors for external motor drivers
10 connector for a smoke unit
11 connector for Taigen , HengLong recoil/shot mechanics
12 connector for Taigen , HengLong recoil servo pcb
additively Fusion PRO (marked blue)
14 connector for additional lights
S2,S3 servo 2 & 3
Hint: all connectors are marked and described on the bottom side of the PCB.
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In this paragraph the installation is described step by step. It is essential that each step is accomplished correctly and completely.
Wrong or improper connection may cause malfunction or damage and/or destruction of the electronics, the installed components or
the model. Please contact the support of your dealer if you have further questions regarding the installation.
Connection of the power supply
•connect the red cable with the + terminal and the black cable with the – terminal of the battery plug.
Incorrect connection causes the destruction of the electronics!
•keep the cable length as short as possible in order to prevent interferences
The following battery types are supported:
ariant Battery type Cells oltage under voltage shut down
ECO/PRO NiMh/NiCd 6 7,2 V 6 V
ECO/PRO NiMh/NiCd 7 8,4 V 7 V
ECO/PRO NiMh/NiCd 8 9,6 V 8 V
PRO NiMh/NiCd 9 10,8 V 9 V
PRO NiMh/NiCd 10 12 V 10 V
ECO/PRO LiPo 2S 7,4 V 6,4 V
PRO LiPo 3S 11,1 V 9,6 V
PRO Pb - 12V 10V
ECO/PRO LiIon 2S 7,4 V 6 V
PRO LiIon 3S 11,1 V 9 V
If the battery voltage drops below a certain threshold, the protective under voltage shut down will be activated. The voltage value
depends on the used battery type as listed in the table.
If the battery voltage exceeds a maximum value, the protective over voltage shut down will be activated.
The protective shut down (under voltage and over voltage) deactivates all functions of the ElMod Fusion. The engine turns off and the
vehicle cannot be operated any more. The announcement "Low Battery" or "Voltage too high" follows via loudspeaker every 5
seconds and the red status LED shows an error state (see chapter "Status LEDs").
The factory setting is NiMh/NiCd-battery 7,2V (6 cells). If another battery type is used, it has to be set in the configuration software,
otherwise the under voltage protection shut down won't work correctly.
If any other battery type as listed is used, a proper function cannot be guaranteed.
The warranty is void if higher voltage than allowed is used!
Connection of the drive motors (integrated drivers)
The ElMod Fusion supports one or two DC motors for the main drive. Brushless motors and motors with an extra high current
consumption may be used optionally by commercially available external drivers (see next chapter). It is not possible to operate
integrated and external drivers simultaneously.
The maximum current consumption of the drive motors is internally limited to 30 A peak. The allowed permanent load is 10 A. The
motor drivers need no further cooling. They are protected against short circuit and overload.
•attach the motor wires for the right drive to the connector MotR
•attach the motor wires for the left drive to the connector MotL
•for vehicles with only one drive motor use one of the two connections
•it makes no difference which cable (+/- of the motor) is connected to which screw of the
corresponding terminal
•keep the cable length as short as possible in order to prevent interferences! For additional
interference protection the motor cables can be twisted.
•IMPORTANT! The motors must be interference-suppressed. This is accomplished with the use of
three capacitors as shown in the figure. Many motors are interference-suppressed already. Please
check this by asking the producer or distributor of your motors.
For checking the correct wiring of the motors proceed as follows:
•make sure that the driving shaft is free to rotate and the model cannot move uncontrollably
•connect a fully charged battery to the electronics and connect the power supply in accordance with section "connection of the
power supply"
•please wait for 3-4 sec. until the blue LED starts blinking constantly
•press and hold the setup pushbutton
•the motors start rotating after around 3 seconds. The motors are connected correctly if the left one is rotating slightly slower than
the right one
•every few seconds the motors change their rotation. Release the button when the chains or wheels rotate forward. Now the motors
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are set up correctly.
•when only one motor is attached proceed accordingly. Release the button when the motor rotates forward.
Connection of the drive motors (external drivers)
Commercially available external drivers may be connected directly to the ElMod Fusion. The operating type (internal/external drivers)
must be set by the ElMod App (tab "drive", parameter "motor drivers"). It is not possible to operate integrated and external drivers
simultaneously. The external drivers are connected with the connectors 9. The black ground wire of the
drivers points to the right edge of the PCB (towards the battery connector).
Smoke generator
The smoke generator is connected to the connector for the smoke generator (connector 10).
•if the smoker generator provides two wire operation only (combined fan and heater), attach it to the fan
labeled connector
•if the smoker generator provides four wire operation (separated fan and heater wires), attach the fan
wires and the heater wires to the respective connector
•the polarity of the connectors are printed on the board
Turret functions
The ElMod Fusion provides a HengLong compatible 8-pin turret terminal (connector 1). It is used by the
turret rotation motor, gun elevation motor, main gun trigger motor, front lighting and muzzle flash of the
main MG.
•an optional adapter allows the use of a Tamiya turret. The functions turret rotation, main gun elevation and also main lighting and
muzzle flash of the main MG are supported
•an optional cable offers the connection of a turret with a different wiring to the ElMod Fusion board.
The voltage on all turret components is always equal to the voltage of the battery. If you plan to use motors with lower voltage, reduce
the setting for maximum speed in the ElMod App of the corresponding motor. For example the maximum speed of a 7.2 V motor in a
12 V tank should not excess 60% (60% of 12V = 7,2V).
Also keep in mind that the maximum current per motor must not exceed 2 A. Higher current may destroy the electronics.
Shot function
In principle, all HengLong /Taigen shot systems are operable as soon as the 8-wire turret cable is
attached to connector 1. In this case the shot function is active as long as the trigger is actuated.
Depending on the assignment of the plugs and the settings in the ElMod App, this basic function can be
extended. The corresponding parameter "Recoil Type" in the ElMod App can be found in the "Weapons"
tab.
•Setting Standard corresponds to the basic setting (turret cable only). If the ground cable of the shot
system is also connected to the negative pole of the battery, the firing mechanism automatically
returns to its initial position after the trigger is released.
•Setting Airsoft is suitable for the firing mechanism for plastic balls. The shot sound sounds at the same
time as the ball is fired. For this purpose, one more cable must be connected in addition to the 8-wire
turret cable and the ground wire. The white-orange cable from the switch for the position of the
shooting mechanism has to be attached to connector 12. The orange wire points to the edge of the
board (mark "O" at the bottom of the board).
•Setting Airsoft with recoil is suitable for tanks with a firing mechanism for plastic balls AND
simultaneous recoil mechanics via a turret built-in control electronics with a servo. The wiring is the same as for the airsoft shot
function. Additionally electronics for the recoil mechanics has to be attached to connector 11. Plus and minus are marked on the
board and correspond to the red or black wire of the cable.
•Setting Ta iya Recoil is intended for the Tamiya recoil mechanics. For this the connector of the mechanics has to be attached to
connector 4. The white cable faces the marking (golden dot) on the upper side of the board.
If your cabling differs from the one described here or if you are unsure, please contact your dealer's support! Errors in the wiring can
damage or destroy the electronics of the tank or the ElMod circuit board!
A further possibility to simulate the barrel recoil is the use of a dedicated servo with the appropriate mechanics. Details are described
in this section Servos. The servo recoil is independent of the setting "Recoil Type" in the ElMod App.
Muzzle flash
The HengLong /Taigen Xenon flash or the HengLong muzzle flash LED are equipped with a 5-pin plug and has to be connected to
connector 2. The Tamiya Xenon flash is not supported. If an LED is used, the flash may be weak depending on the type of LED. The
ElMod LED Flash Booster provides a bright LED flash in this case.
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Light functions
The ElMod Fusion is able to control several light channels:
•front light (white LEDs) and MG muzzle flash (ultra bright white LED) on the HengLong turret
connector (turret and weapon functions)
•xenon or LED muzzle flash of the main gun and muzzle flash of the MG (see chapter turret and
weapon functions)
•ElMod Fusion Pro provides further light sources:
•one ultra bright white LED for muzzle flash of the auxiliary MG
•one or two red LEDs for combined rear and brake lights. The rear light is controlled together with the
front light. The brake light is active independently of the state of the main/rear light.
•one or two white LEDs for auxiliary light (e.g. camo light)
All light outputs are short circuit protected and current limited.
Pin assignment
Turret (connector 1) Muzzle flash (connector 2) Battle (connector 3)
from top from left von links
o
o
o
o
o
o
o
o
motor turret rotation
motor turret rotation
motor elevation
motor shot
common motor elevation and shot
Light common +
main light -
muzzle flash MG -
o
o
o
o
o
not used
not used
power supply – (LED and xenon flash)
signal + (LED and xenon flash)
power supply + (xenon flash only!)
o
o
o
o
o
signaling LEDs cathode
sensor signal
ground
IR sender cathode
+5V power supply
Sound: installation and connection
•plug the provided volume rotary knob to connector 5
•the ElMod Fusion PRO also provides the option to control the main volume by the radio. To activate
this feature the appropriate parameter has to be set in the ElMod App to "external" (tab "sound
volume", parameter "main volume control"). In this case the volume control knob on connector 5 will
be deactivated.
•connect the loudspeaker's cable with the output of a suitable 8 Ohm loudspeaker (connector 6). The
loudspeaker's polarity (+/-) makes no difference at this. We recommend the Visaton FRS7-8 speaker
(loud, high pitch) or Visaton FRS8-8 (quieter, lower/deeper pitch)
•for the best possible sound experience install the loudspeaker in an insulated airtight chassis with as
large volume as possible
•check the correct fitting of the micro SD card. If the card is not well fitted or its contents is faulty, the
sounds cannot be played.
•connect a fully charged battery to the ElMod Fusion and wait 3-4 sec. until the blue LED starts blinking constantly
•now tap the setup button. The call "battle mode..." is played. Tap several times more on the setup button until you hear "battle
mode off".
•if you cannot hear the call, please check if the volume is set too low
Servos
Depending on the type of your ElMod Fusion one servo (ElMod Fusion ECO) or three servos (ElMod
Fusion PRO) may be driven. The servos are power supplied by the board. The maximum current is 0,8 A
(ElMod Fusion ECO) or 1,5 A (ElMod Fusion PRO). The servos are connected so that the ground line
points to the upper edge of the PCB (see image).
Each servo may be assigned to one of the functions listed below. The same function may be assigned to
several servos simultaneously but every instance of this function may be configured independently (e.g.
for the control of three steering axles of a truck with different steering lock angle). For each function the
servo lock angle may be reversed or limited (right and left side separate). This is useful if the attached
mechanic has a smaller movement clearance as the servo's side arm). By two other parameters each
function may be further adjusted (see table).
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function module
type effect param 1 (0-100%) param 2 (0-100%)
barrel recoil ECO/PRO barrel recoil after firing the main gun retraction speed extraction speed
steering ECO/PRO steering axle
speed dependent
steering lock angle (0% -
off, 100% - no steering
on max. speed)
-
elevation PRO vertical movement of the main gun. The larger the stick
deflection the faster the movement max. speed
elevation,
modern PRO as above. After each shot the barrel moves to the reload position max. speed duration of reloading in 0.1 secs
traversion PRO horizontal movement of the main gun. The larger the
stick deflection the faster the movement max.speed
turret
rotation PRO turret rotation with an external ESC - -
hatch
function PRO
simulation of an open/close function. On: servo moves
to the end position. Off: servo moves to the origin
position
opening speed closing speed
radar/wiper
function PRO
wipe function. On: servo moves between both end
positions, Off: servo moves back and remains in the
starting position
speed of the "to"
movement
speed of the "fro"
movement
The hatch and radar function are auxiliary functions that are activated by the special functions on the radio (see chapter "function
control"). E.g. the commander's hatch may be attached to servo 1, AA radar to servo 2 and the driver's hatch to servo 3, the functions
are triggered as follows:
•switch on channel 5 must be positioned to auxiliary functions
•left lever to the left for activation/deactivation of the first servo's function (commander's hatch)
•left lever to the top for activation/deactivation of the second servo's function (radar)
•left lever to the right for activation/deactivation of the third servo's function (driver's hatch)
IR battle functions
The ElMod Fusion provides a Tamiya Battle Unit compatible battle function. The configuration takes by tapping on the setup button.
Each tap changes the currently active setting which are:
•"battle mode light tank"
•"battle mode middle tank"
•"battle mode heavy tank"
•"battle mode test setting". If active, you may trigger a hit by nearly any infrared remote control.
•"battle mode off". This setting should be selected, when you do not use the battle function.
The selection of the vehicle's type affects its behavior during the battle. These features are listed in the following table:
setting
Hit count Time in seconds Mushroom blinks
after power up
slight slow
down*
strong slow
down* destruction reload time
invulnerability
after a hit
delay until
resurrection
test mode 1 3 6 3 2 5 4x
light 1 2 3 3 15 15 1x
middle 1 4 6 5 12 15 2x
heavy 1 5 9 9 10 15 3x
* reduction of the maximum velocity of the vehicle
The ElMod Fusion indicates specific events with four sounds:
•a fanfare after switching on with activated battle function and after each resurrection. The vehicle stays invulnerable for several
seconds (see table: reload time).
•reloading sound. Until this sound is heard you cannot fire again.
•metal impact after a hit. The vehicle stops and cannot be operated for two sec.
•an explosion during vehicle's destruction. The vehicle cannot be operated for the interval shown in the table (delay until
resurrection).
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For the IR battle function an additional gear is required:
•an IR sensor for the detection of a hit and signaling LEDs (sensor mushroom)
•an IR transmitter that is preferably installed in the main gun barrel
These components are supported in the following version:
•the ElMod Fusion IR battle set is connected directly to connector 3
•Tamiya sensor mushroom and transmitter are connected to connector 3 by using an optional adapter
•HengLong /Taigen sensor mushroom and transmitter are connected to connector 3 by using an optional adapter
ehicle control by computer or Android® Smartphone/Tablet
The ElMod Fusion is capable to control the vehicle by a Windows or Apple Computer or Android Smartphone/Tablet. An optional
available ElMod Bluetooth is required.
The vehicle control is located in the ElMod App in the tab "vehicle control". The left virtual joystick controls the turret rotation and the
elevation, the right virtual joystick is for steering and acceleration. The buttons activates and deactivates the corresponding functions.
The computer/tablet vehicle control is only active if no other type of receiver is attached to the board at any time of operation.
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ehicle control by a RC receiver
The ElMod Fusion may operate with a common radio gear. The number of required channels depend on the demands and is
summarized in the table below. The power supply of the receiver is provided by the ElMod Fusion (5V BEC, servo plug with red/black
wire). An additional battery for the receiver is not necessary.
module type channel function wire color control
ECO/PRO 1 acceleration and
ignition brown stick
ECO/PRO 2 steering orange
ECO/PRO 3 turret, weapons, light
and auxiliary functions
yellow stick
ECO/PRO 4 green
ECO/PRO 5 selection of the
function group blue 3-way switch (up/off/down) or slider/knob (reduced function when using an on/off switch)
ECO/PRO 6 user functions 1 & 2 violet 3-way switch (up/off/down)
(reduced function when using an on/off switch)
PRO 7 user functions 3 & 4 grey 3-way switch (up/off/down)
(reduced function when using an on/off switch)
PRO 8 volume control white slider/knob
The number of connected channels is determined automatically. For the correct identification and the correct function all mixers must
be deactivated, the servo angle lock must be set to 100% and the trimming must be centered. Please contact the support of your
dealer if you have problems with the identification and the operation of your radio with the ElMod Fusion. In the majority of cases the
cause is detected and fixed easily by the configuration software.
The control of channel 5 should be either a three way switch (top - center - bottom) or a slider/knob. The switch's position determines
which function group is active on the left stick (main functions, auxiliary functions or user sounds). In case the 5th. channel is not
present, only the main functions are available. If an on/off switch is installed, two of three function groups are accessible. Use the
configuration software to figure out which function groups are available (tab "receiver" parameter "Function selector". See image
above).
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The wires carrying the receiver's signals must be plugged in on the receiver so
that the cable on the plug is connected with the signal carrying receiver's pin
(usually the upper or inner pin on the receiver, see image). The black wire of
the red/black power supply plug must be connected with the ground pin (usually
the lowest or furthest pin at the power supply connection of the receiver). If your
receiver doesn't provide polarity protected terminals, read the manual of the
receiver to find out the correct pin assignment. Wrong connected plugs won't
damage the components in most cases but the receiver won't work.
Depending on the used RC it may be necessary to change the order of the channels or to inverse the servo travel. Please read the
manual of your RC gear for details. The signal of channels, that remains unused must not be connected.
Motor control (channels 1 & 2)
The ignition and acceleration/brake control is made by channel 1 (brown wire). After power up the engine doesn't run and the vehicle
cannot be moved. To start the engine the throttle control must be moved to the upper most position and hold until the ignition
sequence starts (see image below). Wait until the ignition sequence is finished and the idle sound is played. Now the vehicle is
operational.
•for moving the vehicle forward, the throttle control must be moved to the top. After engaging a gear the vehicle starts moving gently.
•is the throttle control released or moved back to the center, the vehicle slows down (engine brake)
•is the throttle control moved in the opposite to current direction, the vehicle brakes (actively braking)
•the brakes are full proportional. That means, the higher the deflection in the opposite direction the stronger the brake force.
•if the vehicle comes to a stop and the throttle control is not put back to the center, the vehicle will stand still for a moment and start
moving in the opposite direction.
•the vehicle direction is controlled by the horizontal deflection of the right throttle stick (depending on the configuration by chains
and/or steering axles)
•if the model stands still and the right throttle stick is moved horizontal, the vehicle fulfills a spin turn. Depending on the model type
this behavior may not be desired and can be deactivated.
•all drive related parameters, such as maximum speed ahead and back, acceleration and deceleration power, hold time during
directional change and many more may be configured by the ElMod App.
To switch off the motor, proceed as follows: stop the vehicle for at least three seconds. After that the throttle stick must be put to the
bottom and released back quickly to the center position. This procedure may not last longer than one second.
Is the motor restarted after just a short time, a shorter start up sequence (warm start) is played. The time of cooling down the engine
may also be configured by the software.
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Function control (channels 3 to 7)
The control of the functions of the turret, weapons, lights and the servos is done by the left throttle stick and the switch or slider/knob
on channel 5. Depending on the position of the switch on channel 5, the right stick controls
•main functions (turret rotation, elevation and traversion of the main gun, fire the main gun and the primary MG),
•auxiliary functions (switch on/off of the light, operation with auxiliary MG and activation of the servo's auxiliary functions),
•or the playing of user sounds (e.g. horn).
Depending on the sample set there are different numbers and contents of user sounds. If a particular user sound is not defined, the
call "User 1" to "User 8" is played. Custom user sounds may be easily added with the Sound Manager.
Channel 6 (ElMod Fusion ECO) or channels 6 & 7 (ElMod Fusion PRO) may be assigned freely to different functions with the ElMod
App. This allows quick access to frequently used functions such as light control or smoker operation.
The function layout is shown below. Short operation means holding for about 1 sec. Long operation means holding for 2 sec or longer.
* ElMod Fusion PRO only.
Extended Function control (channels 3 to 7)
If channels 5 or 6 and 7 are assigned to knob/slide controls, the number of available user sounds or user functions increases:
•Channel 5: there are two additional function groups for the position half down (usersounds level 2) and half up (usersounds level 3).
This makes a total of 24 user sounds possible.
•Channel 6 and 7: with the positions half up and half down the number of user functions doubles to four (ElMod Fusion ECO) and
eight (ElMod Fusion PRO) respectively.
Status LEDs
The blue and red status LEDs on the PCB show the current operating status of the ElMod Fusion.
off on ready to operate. blue LED blinks once after stick movement
off blinking no receiver signal identified
on off under or over voltage protection active
on on no SD card inserted, card empty or its contents faulty (operation with default settings and without sound)
blinking red LED means that the currently played sound is clipped. That happens when the volume of
several sound types was raised in the configuration software. To fix the problem, lower these settings.
Otherwise the sound may be distorted.
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Setup of the sample set
The provided micro SD card contains several sample sets for different vehicle types (tanks, half-tracks, ships and trucks). At delivery
the sample set for a german Tiger tank is activated. If you want to activate a different set, select the desired set by choosing it in the
ElMod App (tab "sound", parameter "current sample set"). The new sample set will be immediately active, no restart of the ElMod
Fusion is necessary.
There are two different types of sample sets available:
•NextGen. These are advanced sample sets, that reproduce the different driving conditions prototypically. These sample sets should
always be preferred.
•Legacy. These are sample sets that are compatible to older ElMod sound generators. This sample sets won't exhaust the abilities
of the ElMod Fusion
Alternatively insert the microSD in your computer (use a suitable card reader or card adapter) and start the
file "SoundManager.exe" (for Windows ) or "SoundManager.app" (for MacOS ) located in the root folder of
the card and follow the screen instructions.
To remove the SD-card from its slot, move it gently towards the displayed direction.
Never pull the SD-card in any other direction than the displayed! It may cause mechanical damage to the
card slot ant thus to destruction of the board.
The SD card must not be removed or inserted in the ElMod Fusion board during operation!
First start up
•ensure that all wires are connected correctly
•switch on the RC or connect your computer or tablet to the board using the optional Bluetooth adapter
•attach a fully charged battery to the electronics and turn on the vehicle
•the blue status LED blinks shortly after turning on and goes out again
•after 2-3 sec. the blue LED starts blinking periodically (search for receiver signal)
•the blue LED lights permanently as soon as valid receiver signals have been detected
•start the engine and have fun!
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Installation
By choosing the fitting position please consider the following points:
•make sure that short circuits are excluded. The board must not touch any voltage carrying parts. Insulate all open wire connections
with a shrinking tube.
•keep the cable length (especially the cables for the motors and the battery) as short as possible in order to prevent interferences!
•ensure that the antenna of the receiver is not located near metal parts (e.g. within a metal hull of a tank model) or between strong
power consumer (motors). This can lead to a radical disturbance of the radio signal, the malfunction of the radio signal and cause
the loss of control of the model. The ElMod Fusion provides fail-safe-mechanisms that help to detect the malfunction of the radio
signal. For proper function the fail safe of the receiver should be deactivated.
Configuration
The freely available ElMod App software for Microsoft Windows , MacOS and
Android provides more than 100 different parameters which may be altered to
get the most out of your vehicle. Furthermore firmware updates of the ElMod
Fusion may be transferred to the board (not supported by Android ) . Please
notice, that the software needs direct access to the USB hardware and thus
must be run with administrator rights when running on Microsoft Windows .
Also ensure that your malware protection software doesn't block the USB
hardware access.
To attach the board to your computer, plug the ElMod USB Dongle to the
designated connector and use the included USB cable to link the dongle to the
computer.
A wireless connection to the ElMod App is possible with the optionally available ElMod Bluetooth Adapter.
- 11 - © ElMod - 19-09-02

Configuration and tuning
The factory settings of the ElMod Fusion matches a german 1:16 World War 2 tank with a weight of about 5 kg, metal tracks and an
ElMod gear box or a reduced metal gearbox. The settings for some other common vehicle types are provided with the ElMod App.
Press the button "load profile" to choose one of them. You can also safe your own profiles by pressing the "save profile" button.
To change settings with the ElMod App a connection to the ElMod Fusion must be established. Proceed as follows:
•power on the ElMod Fusion and connect it to the computer
•start the ElMod App
•after 2-5 sec. the ElMod Fusion will be detected and the current settings are shown on the screen.
With the ElMod App various settings can be made and different informations are displayed. The main screen is divided in four areas:
•on the upper edge there is a tab to choose the parameter's group
•in the center area the parameters of the current category are listed. Each parameter has a detailed description. It is shown
whenever you hoover the mouse pointer over the parameter's name.
•below are several buttons:
•"Load profile" loads a previously saved or provided setting profile from your hard disk
•"Save profile" saves all current settings on your hard disk
•"Help" shows a brief manual for the ElMod App
•"About" shows the version number of the software and legal notes
•"Quit" closes the ElMod App
Create a profile
A profile which fits perfectly to the model is extremely rare. Different battery voltage, motor types, gear boxes and types of
transmission, track material and weight are just a few examples for properties that may influence the drivability drastically. In most
cases a new profile must be created for optimal drive experience. To do so proceed as follows:
•switch on the RC, start your model and connect it with your computer. Start the ElMod App
•adjust the correct battery type (tab "system", parameter "battery type"). Check, if the battery is fully charged (tab "system",
parameter "battery level"). If not, please charge the battery now!
•start the engine. Adjust the parameter "Vmin" (this and all further parameters are located in the tab "drive") so that the starting
sound and the motion of the vehicle occur in the same moment. Depending on the motor type and the chassis the value is between
1 and 20.
•if the model starts driving while the idle sound is still heard, raise the value.
•if the model doesn't move although the driving sound can be already heard, reduce the value.
•adjust the parameters "Vmax ahead" and "Vmax back" to the desired value. The formula for converting the speed to scaled value is
: velocity of the model (in m/s) = velocity of the prototype (in km/h): (scale x 3,6). Example: the maximum speed of a tank is 60
km/h. The model has the scale 1:16. So the model should drive with a velocity of 60:(16x3,6) = 1,05 m/s.
•set the shift points for the second and third gear so that they are evenly distributed (parameter: "2nd gear speed" and "3rd gear
speed").
•if necessary adjust the acceleration values until you are satisfied with the result (value for "Acceleration 3rd gear" higher as
"Acceleration 2nd gear", higher as "Acceleration 1st gear").
•adjust the speed of the spin turn (parameter "spin turn speed") so that the vehicle is well controllable. If a spin turn is not desired
adjust the value 0.
•now drive several curves with max. speed
•if the curve radius is too high (vehicle doesn't steer strong enough), raise the value of the parameter force outer track and force
inner track evenly
•while driving out no jerk or change of the speed should be seen
•if the tank is moving faster, raise the value of the parameter "Outer chain turn power"
•if the tank is moving slower, reduce the value of the parameter "Outer chain turn power"
•if your vehicle doesn't have track steering, set the parameters "Outer chain turn power" and "Inner chain turn power" to 0 and
activate axle steering (tab "Servo", parameter "Mode")
•adjust the starting speed of the turret rotation so that the sound of the turret rotation corresponds to the turret movement (tab
"Turret", parameter "Turret min. speed")
•adjust the max. speed of the turret rotation so that it corresponds to the prototype (tab "Turret", parameter "Turret max. speed").
•proceed appropriately with the adjustments for elevation of the main gun (tab "Turret", parameter "Gun elevation min speed" and
"Gun elevation max speed").
•the most important adjustments are now set. Save the new profile on the hard drive (button "Save profile") for future use in case
you need it for another ElMod Fusion board.
Reset to factory defaults
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To reset all settings to factory values proceed as follows:
•switch off the voltage and wait for 3 sec. Preventively disconnect the motors from the electronics or jack up the vehicle so that it
cannot move
•switch on the voltage again
•as soon as the blue LED lights up (about 0.5 sec. after power on) press and hold immediately the setup pushbutton
•the blue LED goes off. After about 4 sec the blue LED and the red LED light up together
•release the setup button. All parameters are set to delivery condition.
Firmware update
For updating the firmware the ElMod Fusion must be connected to a computer. To set the PCB in update mode, switch off the voltage
and press and hold the setup pushbutton on the ElMod Fusion. Switch the voltage on again. The blue status LED blinks three times.
Now start the ElMod App and press the red "Update" button. Follow the instruction. on the screen.
The newest firmware versions are always included in the current installation package of the ElMod App. A new version of the ElMod
App may be installed anytime. It's not necessary to deinstall the existing version before.
In-Depth informations
Several documents describing various aspects of the ElMod Fusion Modules are available in our knowledge base. The link is placed
in the news section on the main page of our web site.
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SAFETY INSTRUCTIONS
General
- In case of damage incurred by disregarding these operating instructions, the warranty claim is void. Liability for any and all
consequential damage is excluded!
- We do not assume any liability for damage to property or personal injury caused by improper use or the failure to observe the safety
instructions! The warranty is voided in these cases.
- For safety and licensing reasons (CE), it is not permitted to change or modify the product. Only use original or equivalent
replacement parts for repair.
- Ensure that all electrical connections and connection cables conform to the regulations and comply with the operating instructions.
- Upon sudden change of climatic conditions (e. g. transfer from a cold place to a warm room) water may condense on the device,
which may lead to damage. Allow approx. 2 hours to acclimate before powering on the device.
- Do not operate the device near easily inflammable objects, liquids or gases. Danger of explosion!
- Do not expose the device to high temperatures, strong vibrations, high humidity or chemically aggressive environment.
- Operate the device only in dry environment (below 80 % humidity, non condensing) and at normal room temperature (0 °C to 40 °C).
- Do not operate the device unattended.
- When in doubt about safety, or the connection or operation of the device, which is not explained in these operating instructions,
please contact your dealer or a recognized expert.
Electrical hazards
- Operate the module only with low voltage according to the specifications in the technical data chapter. Only use appropriate batteries
for power supply. Connection of voltages higher than 12 V is not permitted. There is danger to life through an electric shock and a risk
of fire!
- Adhere to the limits on maximum allowable current according to the specifications in the technical data chapter. Exceeding the limits
leads to overload and destruction of the device and bears the risk of fire or electric shock.
- Switch off the power supply before working on the electrical connections.
- Pay attention to appropriate wire cross sections.
Heat generation
- Electronic components on the product may heat up significantly during operation.
- When mounting the product, ensure sufficient air circulation around the device to prevent heat build-up and overheating.
- When mounting the product, keep sufficient distance to heat sensitive and inflammable objects (e. g. wood or plastic surfaces, cable
insulation).
- When touching the product, there is danger of skin burn.
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Nicht geeignet für Kinder unter 14 Jahren. Not suitable for Children under 14 years.
Ne convient pas pour des enfants de moins de 14 ans. Niet geschikt voor kinderen onder de 14 jaar.
ElMod Thomas Kusch
Seebuckweg 9
D-78054 Villingen-Schwenningen, Germany
ElMod Thomas Kusch
[email protected] http://www.elmod.eu
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