Emerson Rosemount User manual

Quick Install Guide
00825-0100-00MS, Rev AA
November 2019
Rosemount™ MS Slurry Magnetic Flow
Meter Sensor

1 Safety
WARNING
•Failure to follow these installation guidelines could result in serious injury
or death.
•Installation and servicing instructions are for use by qualified personnel
only. Do not perform any servicing other than that contained in the
operating instructions, unless qualified.
•Potential electrostatic charging hazard: Rosemount Magnetic flow
meters ordered with non-standard paint options or non-metallic labels
may be subject to electrostatic discharge. To avoid electrostatic charge
build-up, do not rub the flow meter with a dry cloth or clean with
solvents.
•Verify that the operating environment of the sensor and transmitter is
consistent with the appropriate Agency Approval.
•If installed in an explosive atmosphere, verify that the device certification
and installation techniques are suitable for that particular environment.
•To prevent ignition of flammable or combustible atmosphere,
disconnect power before servicing circuits.
•Explosion hazard: Do not disconnect equipment when a flammable or
combustible atmosphere is present.
•Follow national, local, and plant standards to properly earth ground the
transmitter and sensor. The earth ground must be separate from the
process reference ground.
•Shock hazard: Shut off power before servicing. Do not operate without
power compartment cover.
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2 Rosemount™ MS Slurry Magnetic Flow Meter Sensor

CAUTION
•The sensor liner is vulnerable to handling damage. Liner damage can
render the sensor useless. Failure to observe these instructions could
result in severe damage to the sensor lining and possible sensor
replacement.
•To avoid possible damage to the sensor liner ends:
—Do not use metallic or spiral-wound gaskets. If spiral wound or
metallic gaskets are required for the application, lining protectors
must be used.
—If frequent removal is anticipated, attach short spool pieces to the
sensor ends.
—Tighten bolts in the proper sequence to the specified torque limits.
Correct flange bolt tightening is crucial for proper sensor operation
and life.
•In cases where high voltage/high current are present near the meter
installation, ensure proper protection methods are followed to prevent
stray voltage/current from passing through the meter. Failure to
adequately protect the meter could result in damage to the transmitter
and lead to meter failure.
•Completely remove all electrical connections from both sensor and
transmitter prior to welding on the pipe. For maximum protection of the
sensor, consider removing it from the pipeline.
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1.1 Handling and Lifting Safety
CAUTION
To reduce the risk of personal injury or damage to equipment, follow all
lifting and handling instructions.
•Handle all parts carefully to prevent damage. Whenever possible,
transport the system to the installation site in the original shipping
container.
•PTFE-lined sensors are shipped with end covers that protect it from both
mechanical damage and normal unrestrained distortion. Remove the
end covers just before installation.
•Keep the shipping plugs in the conduit ports until you are ready to
connect and seal them. Appropriate care should be taken to prevent
water ingress.
•The sensor should be supported by the pipeline. Pipe supports are
recommended on both the inlet and outlet sides of the sensor pipeline.
There should be no additional support attached to the sensor.
•Use proper PPE (Personal Protection Equipment) including safety glasses
and steel toed shoes.
•Do not lift the meter by holding the electronics housing or junction box.
•The sensor liner is vulnerable to handling damage. Never place anything
through the sensor for the purpose of lifting or gaining leverage. Liner
damage can render the sensor useless.
•Do not drop the device from any height.
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1.1.1 Lifting lugs
CAUTION
If provided, use the lifting lugs on each flange to handle the flow meter when
it is transported and lowered into place at the installation site. If lifting lugs
are not provided, the flow meter must be supported with a lifting sling on
each side of the housing.
•Standard pressure 3-in. through 36-in. flanged magnetic flowmeters
come with lifting lugs.
•High pressure (above 600#) 1-in. through 24-in. flanged magnetic flow
meters come with lifting lugs.
Figure 1-1: Example lifting without and with lifting lugs
A. Without lifting lugs
B. With lifting lugs
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2 Introduction
This document provides basic installation guidelines for the Rosemount MS
Slurry Magnetic Flow Meter sensor.
•For transmitter installation instructions, refer to the 8782 transmitter
quick start guide, document number 00825-01xx-8782, where "xx" in the
second segment of the document number indicates the language. See
Table 2-1.
•For additional installation information, configuration, maintenance, and
troubleshooting, refer to the appropriate product reference manual.
Table 2-1: Document language codes
Code Language
00 English
02 Italian
03 French
05 German
06 Chinese (Simplified)
07 Russian
09 Spanish
22 Portuguese (Brazillian)
All user documentation can be found at www.emerson.com. For more
contact information see Emerson Flow customer service.
2.1 Return policy
Emerson procedures must be followed when returning equipment. These
procedures ensure legal compliance with government transportation
agencies and help provide a safe working environment for Emerson
employees. Failure to follow Emerson procedures will result in your
equipment being refused delivery.
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2.2 Emerson Flow customer service
Email:
•Worldwide: [email protected]
•Asia-Pacific: [email protected]
Telephone:
North and South America Europe and Middle East Asia Pacific
United States 800 522 6277 U.K. 0870 240
1978
Australia 800 158 727
Canada +1 303 527
5200
The
Netherlands
+31 (0) 704
136 666
New Zealand 099 128 804
Mexico +41 (0) 41
7686 111
France 0800 917 901 India 800 440 1468
Argentina [phone]
7000
Germany 0800 182
5347
Pakistan 888 550 2682
Brazil [phone]
8000
Italy 8008 77334 China [phone]
9000
Venezuela [phone]
3446
Central &
Eastern
+41 (0) 41
7686 111
Japan +81 3 5769
6803
Russia/CIS +7 495 995
9559
South Korea +82 2 3438
4600
Egypt 0800 000
0015
Singapore +65 6 777
8211
Oman 800 70101 Thailand 001 800 441
6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444
0684
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3 Location and Position
3.1 Environmental considerations
To ensure maximum transmitter life, avoid extreme temperatures and
excessive vibration. Typical problem areas include the following:
•Tropical/desert installations in direct sunlight
•Outdoor installations in arctic climates
3.2 Upstream and downstream piping
To ensure specified accuracy over widely varying process conditions, it is
recommended to install the sensor with a minimum of five straight pipe
diameters upstream and two pipe diameters downstream from the
electrode plane.
Figure 3-1: Upstream and downstream straight pipe diameters
B
A
C
A. Five pipe diameters (upstream)
B. Two pipe diameters (downstream)
C. Flow direction
Installations with reduced upstream and downstream straight runs are
possible. In reduced straight run installations, the meter may not meet
accuracy specifications. Reported flow rates will still be highly repeatable.
3.3 Flow direction
The sensor should be mounted so that the arrow points in the direction of
flow.
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Figure 3-2: Flow direction arrow
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3.4 Sensor piping location and orientation
The sensor should be installed in a location that ensures it remains full
during operation. Depending on where it is installed, orientation must also
be considered.
•Vertical installation with upward process fluid flow keeps the cross-
sectional area full, regardless of flow rate.
•Horizontal installation should be restricted to low piping sections that
are normally full.
Figure 3-3: Sensor orientation
A. Flow direction
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