Emerson Rosemount 2410 User manual

Reference Manual
00809-0100-2410, Rev DA
March 2017
Rosemount™2410 Tank Hub

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Reference Manual
00809-0100-2410, Rev DA
Title Page
March 2017
Title Page
Rosemount™2410 Tank Hub
NOTICE
Read this manual before working with the product. For personal and system safety,
and for optimum product performance, make sure you thoroughly understand the
contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson™Automation
Solutions/Rosemount Tank Gauging representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g.
substitution of components etc, may also jeopardize safety and is under no
circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc
caused by non-recognized spare parts or any repair which is not made by
Rosemount Tank Radar AB.
The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified
hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local
Rosemount Sales Representative.
WARNING - Substitution of components may impair Intrinsic Safety.
WARNING - To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing.
AVERTISSEMENT - La substitution de composants peut compromettre la sécurité
intrinsèque.
AVERTISSEMENT - Ne pas ouvrir en cas de presence d'atmosphere explosive.

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Contents
1Section 1: Introduction
1.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Product recycling/disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7.1 Reuse and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7.2 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2Section 2: Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3Section 3: Installation
3.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Installation considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.1 Pipe mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.2 Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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3.4 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.1 Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.2 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.3 Cable selection for power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.4 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.5 Cable selection for the Tankbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4.6 Power budget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.7 Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.8 Typical installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.9 Cabling for the TRL2/RS485 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.4.10Non-IS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.4.11Non-IS terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.4.12IS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.4.13Intrinsically safe terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.4.14Wiring diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4Section 4: Configuration
4.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.3 Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.4 Basic configuration of a Rosemount 2410 Tank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.5 Advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.6 Configuration using TankMaster WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.6.1 Installation wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.6.2 Advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.6.3 Installing a Rosemount 2460 System Hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5Section 5: Operation
5.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.2 Integral display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.3 Start-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.4 Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.5 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.5.1 LED Start-Up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.5.2 Error LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.6 Specifying display variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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6Section 6: Service and Troubleshooting
6.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.2.1 Viewing Input and Holding registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.2.2 Editing Holding registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.2.3 Device Live List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.2.4 Configuration backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6.2.5 Configuration recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.2.7 Device firmware upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.2.8 Write protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.2.9 Write protection switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6.2.10Simulation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.2.11Testing the relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.2.12Relay output configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.2.13Loading the default database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.2.14Logging measurement data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.3.1 Device status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.3.2 Warning messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.3.3 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
AAppendix A: Specifications and Reference Data
A.1 General specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.1.1 Single tank version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.1.2 Multiple tank version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.1.3 Examples of connected field devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.1.4 Start-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.2 Communication/Display /Configuration specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.2.1 Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.2.2 Field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.2.3 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.2.4 Analog inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
A.2.5 Analog input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
A.2.6 Integral display output variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
A.2.7 Display output units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
A.2.8 Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
A.2.9 Autoconfiguration support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

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A.3 Electrical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
A.3.1 Power supply (nominal values) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
A.3.2 Power consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
A.3.3 Tankbus cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
A.3.4 Power and relay cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
A.3.5 Maximum Tankbus cable lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
A.3.6 Built-in Tankbus terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
A.4 Mechanical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.1 Housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.2 Cable entry (connection/glands). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.4 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5 Environmental specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5.1 Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5.2 Storage temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5.3 Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5.4 Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5.5 Metrology sealing possibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5.6 Write protect switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5.7 Transient / built-in lightning protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.6 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.7 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

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BAppendix B: Product Certifications
B.1 European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
B.2 Ordinary Location Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
B.3 Installing Equipment in North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
B.4 North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
B.5 Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
B.6 International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
B.7 Brazil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
B.8 Technical Regulations Customs Union (EAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
B.9 Japan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
B.10Republic of Korea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
B.11Additional Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
B.11.1Safety Certification (SIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
B.12Conduit plugs and adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
B.12.1Conduit Plug Thread Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
B.12.2Thread Adapter Thread Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
B.13Approval drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
CAppendix C: Advanced Configuration
C.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
C.2 Advanced configuration in Winsetup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
C.3 Primary bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
C.4 Secondary bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
C.5 Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
C.6 Hybrid density calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
C.6.1 Hybrid density configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
C.7 Volume configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
C.7.1 Strapping table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
C.7.2 Holding and Input registers for volume configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 149
C.8 Arithmetic operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
C.8.1 Delta Level calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
C.9 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
C.10Configuration of analog input / HART®slave device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
C.10.1Rosemount 2410 Tank Hub analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
C.10.2HART slave configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
C.10.3HART slave mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

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Contents

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Introduction
Section 1 Introduction
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
1.1 Safety messages
Procedures and instructions in this manual may require special precautions to ensure the safety of the
personnel performing the operations. Information that raises potential safety issues is indicated by a
warning symbol . Please refer to the safety messages listed at the beginning of each section before
performing an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the protection
provided by the equipment.
Explosions could result in death or serious injury:
Verify that the operating environment of the device is consistent with the appropriate
hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make sure the instruments in
the loop are installed in accordance with intrinsically safe or non-incendive field wiring
practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of
components etc., may also jeopardize safety and is under no circumstances allowed.

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1.2 Symbols
The CE marking symbolizes the conformity of the product
with the applicable European Community Directives.
The EU-Type Examination Certificate is a statement of a
Notified Certification Body declaring that this product meets
the Essential Health and Safety Requirements of the ATEX
directive
The FM APPROVED Mark indicates that the equipment is
approved by FM Approvals according to applicable Approval
Standards and is applicable for installation in hazardous
locations
Protective Earth
Ground
Caution - see reference manual
Use wiring rated for maximum ambient temperature + 15 °C
Examples:
For connections in ambient temperatures up to 70 °C use
wiring rated 85 °C minimum.
For connections in ambient temperatures up to 60 °C use
wiring rated 75 °C minimum.
For connections in ambient temperatures up to 50 °C use
wiring rated 65 °C minimum.

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1.3 Manual overview
This manual provides information on installation, configuration and maintenance of the Rosemount™
2410 Tank Hub.
Section 2: Overview provides abrief description of the Rosemount Tank Gauging system and
recommended installation procedure.
Section 3: Installation covers installation considerations as well as mechanical and electrical installation.
Section 4: Configuration describes how to configure the Rosemount 2410 Tank Hub by using the
TankMaster WinSetup configuration program.
Section 5: Operation describes the integral display and how to specify display variables. It also includes
start-up information, error messages, and LED functionality.
Section 6: Service and Troubleshooting covers tools, troubleshooting, and various service instructions.
Appendix A: Specifications and Reference Data contains specifications, dimensional drawings, and
ordering table.
Appendix B: Product Certifications contains safety approval information and approval drawings.
Appendix C: Advanced Configuration describes various advanced configuration optons.

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1.4 Technical documentation
The Rosemount Tank Gauging System includes the following documentation:
Reference manuals
Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)
Rosemount 2460 Reference Manual (00809-0100-2460)
Rosemount 2410 Reference Manual (00809-0100-2410)
Rosemount 5900S Reference Manual (00809-0100-5900)
Rosemount 5900C Reference Manual (00809-0100-5901)
Rosemount 2240S Reference Manual (00809-0100-2240)
Rosemount 2230 Reference Manual (00809-0100-2230)
Rosemount 5300 Series Reference Manual (00809-0100-4530)
Rosemount 5400 Series Reference Manual (00809-0100-4026)
Rosemount Tank Gauging Wireless System Reference Manual (00809-0100-5200)
Rosemount TankMaster WinOpi Reference Manual (303028EN)
Product data sheets
Rosemount Tank Gauging System Data Sheet (00813-0100-5100)
Rosemount 2460 System Hub Product Data Sheet (00813-0100-2460)
Rosemount 2410 Product Data Sheet (00813-0100-2410)
Rosemount 5900S Product Data Sheet (00813-0100-5900)
Rosemount 5900C Product Data Sheet (00813-0100-5901)
Rosemount 2240S Product Data Sheet (00813-0100-2240)
Rosemount 2230 Product Data Sheet (00813-0100-2230)
Rosemount 5300 Product Data Sheet (00813-0100-4530)
Rosemount 5400 Product Data Sheet (00813-0100-4026)
Drawings
Rosemount Tank Gauging Installation Drawings

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1.5 Service support
For service support contact the nearest Emerson Automation Solutions/Rosemount Tank Gauging represen-
tative. Contact information can be found on the web site site emerson.com/rosemount tank gauging.
1.6 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of in accordance
with local and national legislation/regulations.
1.7 Packing material
Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental standards. By recycling
the corrugated paperboard, or wooden boxes, used for shipping our products you can contribute to take
care of the environment.
1.7.1 Reuse and recycling
Experience has shown that wooden boxes can be used several times for various purposes. After careful
disassembly the wooden parts may be reused. Metal waste may be converted.
1.7.2 Energy recovery
Products which have served their time may be divided into wood and metal components and the wood
can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher calorific value than ordinary
wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase emissions of nitrogen oxides
to the air 3-4 times more than when burning bark and splinter.
Note
Landfill is not a recycling option and should be avoided.

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Section 2 Overview
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
2.1 Introduction
The Rosemount™2410 Tank Hub collects measurement data and status information from field devices
designed for the Rosemount Tank Gauging system via the intrinsically safe 2-wire Tankbus(1). The
Tankbus carries both data transmission and power supply (see also “Tankbus” on page 29).
The Rosemount 2410 is designed for use in hazardous area Zone 1 (Class 1, Division 1) and
communicates with field devices in Zone 1 via the intrinsically safe Tankbus.
The Rosemount 2410 is available in two versions for single tanks or multiple tanks. The multiple tanks
version supports up to 10 tanks and 16 devices.
Measurement data and status information from one or more tanks is distributed via the Primary Bus to a
Rosemount 2460 System Hub. Data is buffered by the 2460 and distributed to a TankMaster PC, or a host
system, whenever the 2460 receives a request for data. In case no 2460 System Hub is included in the
system, the Rosemount 2410 Tank Hub can communicate directly with a host computer.
Figure 2-1. System integration
The Rosemount 2410 has two external buses for communication with host systems. The Primary Bus is
typically used with the TRL2 Modbus®or RS-485 Modbus protocol for communication with a 2460
System Hub. If there is no Rosemount 2460 included, the Primary bus can communicate directly, or via a
modem, with the TankMaster PC.
1. The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ fieldbus standard.
Rosemount
TankMaster
Rosemount 2410
Tank Hub
Modem
Rosemount 2460
System Hub
Relay Outputs
Secondary Bus (Non-IS)
Primary Bus
Tankbus
Rosemount 2240S
Temperature
Transmitter
Rosemount 2230
Field Display
Zone 1
Zone 0
Rosemount 5900S
Radar Level Gauge
Secondary bus (IS)
Servo
gauges

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The Secondary Bus supports various protocols such as TRL2 Modbus, Enraf®, and Varec which allows
you to connect to other systems as well.
The Rosemount 2410 is equipped with two solid state relays that allows controlling external devices
such as valves and pumps.
An integral display (optional) presents measurement data and device status such as warnings and error
messages. At start-up, communication settings and optional hardware configuration is presented as well
as whether it is a Single tank or Multiple tank version of the Rosemount 2410 Tank Hub.
Using the input from a Rosemount 5900S Radar Level Gauge and one or two pressure sensors, the
Rosemount 2410 can be configured for online presentation of Observed Density to a host computer.
The tank hub also calculates Average Temperature and strapping table based Volume.
The Rosemount 2410 can be equipped with two relays which can be controlled by level, temperature,
and water level. The output can be connected to an external system for alarm indication or process
control. The relays are user configurable for normally open or closed operation.
The Rosemount 2410 can be configured with up to ten “virtual”relay functions. This allows you to
specify several different source variables to trigger a relay.
The Rosemount 2410 supports the Emerson’s Wireless solution, which is based on WirelessHART®the
emerging industry standard for wireless field networks. By connecting to an Emerson Wireless 775
THUM™ Adapter, the Rosemount 2410 can be integrated in a wireless network to provide measurement
data at greatly reduced field wiring costs. The tank hub supports communication with Emerson Wireless
Gateways 1410 and 1420.

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2.1.1 Communication
The Rosemount Tank Gauging system supports various communication interfaces between a
Rosemount 2410 and a TankMaster PC or other host computers as illustrated in Figure 2-2 to Figure 2-4.
Both the Primary bus and the Secondary bus can be used for either TRL2 Modbus (standard) or RS485
Modbus communication(1).
On the Secondary bus you may use other communication protocols as well, such as Enraf, Varec etc.
Figure 2-2. Typical configuration of a Rosemount 2410 and 2460 System Hub connected to PC/Host
Figure 2-3. Typical configuration of a Rosemount 2410 connected to PC/Host
A THUM Adapter, connected to the Intrinsically Safe Secondary(2) bus, allows wireless communication
between a Rosemount 2410 Tank Hub and a Smart Wireless Gateway.
1. See “Cabling for the TRL2/RS485 Bus” on page 43 for information on cable requirements.
2. The Non-IS Secondary Bus can not be used simultaneously with the IS HART 4-20 mA Secondary Bus.
Modem
TankMaster
Rosemount
2460
RS232
USB / RS232
Primary bus: TRL2
Modbus, RS485
Modbus
Field devices
TRL2 Modbus
RS485 Modbus
Rosemount 2410
Tankbus
DCS
Secondary bus:
Enraf and others,
HART 4-20 mA
analog output/input
Modem USB / RS232
Tankbus
Field devices
Rosemount 2410
Primary bus: TRL2
Modbus, RS485
Modbus TankMaster
Secondary bus:
Enraf and others,
HART 4-20 mA
analog output/input

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Figure 2-4. Typical configuration of a Rosemount 2410 with wireless connection to Smart Wireless Gateway and
PC/Host
Tankbus
Field devices
Rosemount 2410
Primary bus:
TRL2 Modbus
RS485 Modbus
TankMaster
Smart Wireless
THUM Adapter
Smart Wireless
Gateway
Secondary bus (IS):
Wireless HART