Emerson FieldQ QC4124 V DC User manual

Installation Guide FieldQ
DOC.IG.QC41.1 Rev. 4 April 2020
FieldQ Integrated Control Modules
QC4124 V DC
QC42115 V AC
QC43230 V AC
FieldQ
(Product Discontinued)

2
Installation Guide FieldQ
April 2020 DOC.IG.QC41.1 Rev. 4
2
1Control Module Type Label =
24 V DC
QC41..WP.. = Weather Proof
QC41..Px.. = Explosion-/Flame proof
115 V AC
QC42..WP.. = Weather Proof
QC42..Px.. = Explosion-/Flame proof
230 V AC
QC43..WP.. = Weather Proof
QC43..Px.. = Explosion-/Flame proof
Actuator Type Label =
QS xxxx = Single acting (Spring Return)
QD xxxx = Double acting
Fig. 2.2 Identication
1 Applicable Control modules:
QC41 - 24 V DC - Weather Proof
- Explosion Proof / Flame proof
QC42 - 115 V AC - Weather Proof
- Explosion Proof / Flame proof
QC43 - 230 V AC - Weather Proof
- Explosion Proof / Flame proof
Note:
Both executions can be equipped with one or two
pilot valves:
* One pilot valve is default and suitable for normal
operation of double acting or spring return
actuators.
* Two pilot valves are required for Fail in Last
Position function on double acting actuators.
The enclosures of both Weather Proof and Explosion
Proof / Flame proof modules, have a IP66 or NEMA
4X, ingress protected rating.
Fig. 2.1: Check proper mounting before connecting air
supply and electrical wiring
2 Before starting
* Actuator must be isolated both pneumatically
and electrically before any (dis)assembly is
begun.
* Installation, adjustment, putting into service,
use, assembly, disassembly and maintenance of
the control module must be done by qualified
personnel.
* Be sure that the actuator is correctly mounted
before connecting air supply and electrical
wiring (see Installation and Operation Manual
FieldQ Valve Actuator, DOC.IOM.Q.E)
* Check the module label for the right execution
(see Figure 2.2)
* Check the type of actuator: single or double
acting (see Figure 2.2).
* For mechanical installation of the module see
installation instruction leaflet DOC.QC4.MTI.1,
as shipped with the module.
2.1 Intended use
The FieldQ actuator is an integrated concept for
the automation of quarter turn valves, dampers or
other quarter turn applications. It consists of two
basic parts (see Figure 2.1):
1. Pneumatic actuator
2. Control Module
The control module allows operation of the
actuator and supplies position feedback signals.

3
Installation Guide FieldQ
DOC.IG.QC41.1 Rev. 4 April 2020
2.2 Mechanical alignment and mounting of
the control module
The control module is equipped with an alignment-
edge on top of the module. This allows easy
alignment and mounting of the control module on
to the actuator housing.
Procedure: (see Figure 2.3)
1. First take care that both mating faces from the
actuator and control module are clean and free
of dirt.
2. Check if the module has the required function
3. Remove the transparent film from the control
module.
4. Ensure seals are placed correctly.
5. Level the screws with the surface.
6. Place the alignment-edge (1) of the control
module at the top of the pneumatic interface.
7. Flip the module down taking care that the IPT
Probe (see Figure 5; nr.2) on the actuator fits
in the mating hole on the control module and
loosely place the screws.
8. Tighten screws according force in sequence.
Tightening moments
The Control Module should be fastened by using
an Allen key and applying the following tightening
moments:
- Allen Key No 5: 6.1 to 6.6 Nm
(54 - 58.4 In.lb)
Alignment-edge
Alignment-edge
Fig. 2.3 Alignment and mounting of control
module to actuator
IPT probe

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Installation Guide FieldQ
April 2020 DOC.IG.QC41.1 Rev. 4
IMPORTANT
1 The actuator/valve combination can move
after connecting the air supply.
2 Ensure that the QC4x control modules are
mounted properly to the actuator to achieve
good functioning and the required ingress
protection, before connecting the air supply.
3 Check that the maximum supply pressure
Pmax = 8 bar/116 psi
4 Be sure that the minimum required supply
pressure for the application is available at the
actuator.
5 Take appropriate measures to prevent
condensation or moisture to entering the
actuator or the control module. Condensation
or moisture can damage these components
and can result in failures.
6 The exhaust ports Ra and Rb on the module
(see Figure 3.1) are shipped from the factory
with transport protection.
* If ingress protection IP66 or NEMA 4X is
required, appropriate connections must be
used in exhaust ports Ra and Rb.
3.1 Operating media :
* Air or inert gasses.
* Air filtered at 50 micron.
* Dew point 10 K below operating temperature.
* For subzero applications take appropriate
measures.
3.2 Single acting (spring return) or Double
acting actuator :
1 Remove the transport sticker from the air
supply (Ps).
2 Connect air supply to port (Ps).
Fig. 3.1: Pneumatic connections
Single acting
Control
Module cover
Ps
1/4” BSP or
1/4” NPT
Double acting
Ps
1/4” BSP or
1/4” NPT
Ra
Ra
Rb
3 Pneumatic connections

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Installation Guide FieldQ
DOC.IG.QC41.1 Rev. 4 April 2020
4 Electric Connections
The conventional Control Module contains a pilot
valve for controlling the actuator and switches for
position feedback.
WARNING:
* If the Control Module is used in a manner not
specied by the manufacturer, the protection
provided by the equipment may be impaired.
* For electrical safety the marked protective
conductor terminal inside or outside the
Control Module housing shall be connected to
earth.
* If required, mount earth wire (1) between top
(2) and stainless steel washer (3) of earth wire
connection (see Figure 4.2).
* To fulll the electrical safety regulations
according IEC 61010-1, a switch and circuit-
breaker shall be included in the building
installation. It is advised to indicate the
location of the circuit breaker by means of a
label on or nearby the installed
FieldQ modules. The disconnection switch or
circuit breaker shall disconnect all current-
carrying conductors.
* Heat resistant cable and cable glands shall be
used, suitable for temperatures of at least 80°C
* Use and mount cable glands as required by
national or local legislation.
* If IP66 or NEMA 4X ingress protection is
required, then the electrical entries must be
tted with devices rated IP66 or NEMA 4X.
Electrical safety requirements:
Use In- and outdoor.
Altitude Operating full power available
up to 2000 meter (6000 feet).
Maximum rela-
tive humidity
80% for temperatures up to 31°C
(87.8°F) decreasing linearly to
50% relative humidity at 40°C
(104°F).
Mains supply
fluctuation up to ±10% of nominal voltage
Over voltage
category II
Pollution degree 2 (3 when the cover remains
closed)
Temperature see Table 4.1
Control Module
Type Label
Terminals
Pilot valve
terminals
Switch terminals
Option: Manual
control
Fig. 4.1 Terminal connections behind cover
Fig. 4.2 Earth wire connection
Lockable
Module cover
Option: Additional
manual control for
“Fail in Last Position”
Electrical entries:
3/4”NPT
or M25
1/2”NPT
or M20
Caution! :
Risk of electric shock
* Installation, adjustment, putting into service,
use, assembly, disassembly and maintenance
of the control module is strictly reserved to
qualied personnel.
* Do not attempt to install or repair any electric
device without shutting off incoming power.

6
Installation Guide FieldQ
April 2020 DOC.IG.QC41.1 Rev. 4
4.1.2 Hazardous area Special safety instructions
for safe use
1. For ATEX, all installation, inspection,
maintenance and repair must be done by
suitably trained personnel. For information refer
to EN60079-14, EN60079-17, EN60079-19.
Control Module Type Label =
QC41·MP5MSA1·0040UQP000
Pneumatic action
Switch cartridge
Fig. 4.4 Switch cartridge and pneumatic action
identication
4.1 FieldQ QC4x modules
Hazardous Area instructions
IMPORTANT
All installation, inspection, maintenance and
repair of the equipment should be performed by
suitably trained personnel.
The Control Modules must not be used in
atmospheres that contains acetone, ethyl acetate
or acetic acid vapors.
4.1.1 ATEX/IECEx Intended use
The Control Modules QC4x..P5.. of the
FieldQ pneumatic actuator is a Group II category 2
(ATEX) equipment with protection level Gb, Db
(IECEx) and intended for use in areas in which
explosive atmospheres caused by mixtures of air
and gases, vapors, mists or by air/dusts are likely to
occur. The pneumatic actuator part, together with
the pneumatic module part of the FieldQ pneumatic
actuators is a Group II category 2 equipment
and intended for use in areas in which explosive
atmospheres caused by mixtures of air and gases,
vapors, mists or by air/dusts are likely to occur.
Therefore it may be used in hazardous area classified
Zones 1, 2 (Gasses) and/or 21, 22 (Dust).
2. Substitution of component may impair
suitability for Zone 2 Increased Safety.
3. Do not open cover of terminal compartment
when an explosive atmosphere is present.
4. Cleaning this housing by rubbing should be done
in a non-hazardous area,
5. Potential electrostatic charging hazard, clean
only with a damp cloth - danger of propagating
discharge.
6. The apparatus shall be installed in such a way
that the risk from electrostatic discharges and
propagating brush discharges caused by rapid
flow of dust is avoided.
7. All grounding and bonding installation
requirements must be addressed.
8. The cable entry device and the closing elements
of unused apertures must be of a certified
flameproof type, suitable for the conditions of
use and correctly installed.
9 Blind plugs or cable gland shall be engaged
into the cable entries minimal 5.5 threads for
M20x1.5 entries and minimal 5 threads for NPT
entries.
10.Certified Ex t cable glands shall be use in a dust
environment.
11.Heat resistant cable and cable glands shall be
used, suitable for temperatures of at least 80°C
12.The maximum temperature of the supply
air must stay below the maximum ambient
temperature as marked on the control module
(see Table 4.1).
13.The maximum temperature of the base actuator
must stay below the maximum ambient
temperature as marked on the control module
(see Table 4.1).
14.Contact your local Emerson representative for
information on the dimensions of the flame
proof joints.
15.Precaution shall be taken to avoid danger of
ignition due to electrostatic charges on the
marking plate of the enclosure.
4.1.3 FM Special safety instructions
1. Metric entries are not allowed. Metric entries are
for IECEx or ATEX installations only.
2. Wiring must be done according NEC 500.

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Installation Guide FieldQ
DOC.IG.QC41.1 Rev. 4 April 2020
Table 4.1 Ambient and maximum surface temperature rating.
Conguration Temperature (°C)
Module type Switch
cartridge
Pneumatic
action
Max. Power
dissipation
Min.
ambient
Max.
ambient
Max.
Surface Class
QC41 (24 V DC)
M, G
O,C,N,H (1
S,D,F 3.6W (1 -25°C /
-13°F
+60°C /
+140°F
+80°C /
176°F T6/T4
QC42, QC43
(115 or 230 V AC) S,D 3.6W (1 -25°C /
-13°F
+60°C /
+140°F
+80°C /
176°F T6/T4
QC42, QC43
(115 or 230 V AC) F 7.2W (2 -25°C /
-13°F
+60°C /
+140°F
+80°C /
176°F T6/T4
Notes:
1 1x or 2x 24 V DC pilot valves, or 1x 115/230 V AC pilot valve
2 2x 115 or 230 V AC pilot valves
Switch cartridge
M = Mechanical switches
G = Mechanical switches (gold contacts)
C = 3 wire PNP proximity switch
O = 3 wire NPN proximity switch
N = 2 wire proximity switch
H = 2 wire proximity switch
Pneumatic action
S = Spring-Return (Single acting)
D = Double-Acting
F = Double-Acting (Fail in Last Position)
4.1.4 Applied IECEx standards
For FieldQ Control Module:
- QC4x...P5... (x = 1, 2 or 3)
the following standards are applied:
- IEC 60079-0: 2017
- IEC 60079-1: 2014
- IEC 60079-31: 2013
4.1.5 Product marking;
Each control module is marked with the applicable ambient temperature marking (see Table 10.1).
IECEx hazardous or Classied Location:
Ex db IIB + H2 T4/T6 Gb
EX tb IIIC T80°C Db
IECEx DEK 11.0043X
ATEX hazardous or Classied Location:
II 2G Ex db IIB + H2 T4/T6 Gb
II 2D EX tb IIIC T80°C Db
DEKRA 11ATEX0092 X
FM hazardous or Classied Location:
CL I, II, III, DIV 1
Groups BCDEFG, T4/T6,
Type 4X/IP66
CL I, ZN 1, IIB+H2 T4/T6
FM17US0074X
CSA hazardous or Classied Location:
Class I, II, III, DIV 1
Groups CDEFG, T4/T6,
Type 4X/IP66
Ex d IIB+H2 T4/T6
DIP A21 TA 80°C
CSA 12.2489009

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Installation Guide FieldQ
April 2020 DOC.IG.QC41.1 Rev. 4
Fig. 4.5 Default Pilot valve wiring connections
4.2 Connecting Pilot valve(s)
The Control Module can be equipped with one or
two pilot valves:
* One pilot valve is default and suitable for normal
operation of double acting or spring return
actuators.
* Two pilot valves are required for Fail in Last
Position for double acting actuators.
IMPORTANT
For hazardous area installations see instructions in
paragraph 4.1
1. Before connecting the pilot valve, check the
voltage on the control module label.
2 Remove control module cover (see Figure 4.1).
3 Guide the cable(s) through the electrical
entry(ies).
- Use and mount cable glands as required by
national or local legislation.
4 For normal operation, make the electrical
connections as shown in Figure 4.5.
For double acting actuators with Fail in
Last Position function, make the electrical
connections as shown in Figure 4.6
5 Mount the control module cover to the housing
(see Figure 4.1) or continue with chapter 5. Take
care that the cover seal is in place to comply to
dust and water tightness according to IP66 or
NEMA4X.
6 Lock the cover in position by turning the lock
screw in, until it blocks.
4.2.1 Tools
Table 4.2 Tool Table
For terminals Screw driver 0.6 x 3.5
Cover lock screw Allen key nr 2
Cable range:
0.33 - 2.5mm2or
22 - 12AWG
Cable range:
0.33 - 2.5mm2or
22 - 12AWG
Fig. 4.6 Pilot valve wiring connections for
Fail in Last Position

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Installation Guide FieldQ
DOC.IG.QC41.1 Rev. 4 April 2020
4.3 Connecting Mechanical Feedback switches
1. Before connecting the switches, check the
model code on the Control Module label.
QCXX.xxxMxx = Mechanical switches
QCXX.xxxGxx = Mechanical switches
(gold plated)
2 Guide the cable(s) through the electrical
entry(ies).
- Use and mount cable glands as required by
national or local legislation.
3. Make connections as shown in Figure 4.8 and
Table 4.3/4.4
4. Mount the Control Module cover. Take care that
the cover seal is in place to comply to dust and
water tightness according to IP66 or NEMA4X.
IMPORTANT
For hazardous area installations see instructions in
paragraph 4.1
Table 4.3 Mechanical switches
Option code M
Option code G (gold contacts)
Type Mechanical
Voltage M: 277 V AC or 250 V DC (maximum)
G: 125 V AC or 30 V DC (maximum)
Contacts NO and NC
Temperature See Table 4.1
Notes:
1. The mechanical (M-type) switches are rated for
3 A with inductive load.
2 The mechanical (G-type) switches have gold
contacts. For applications where the benefits
of gold contacts are required, the maximum
current is 1 A.
Wiring diagram:
- M = Mechanical
- G = Mechanical, gold contacts
Cable range : 0.33 - 2.5mm2or 22 - 12AWG
1 Wiring diagram shown, is applicable for actuators with
assembly code “CW”. For actuators with assembly code “CC”
(reverse acting) the “Open” and “Closed” switch connections
are also reversed.
2 Wiring diagram is shown in the actuators mid-stroke position.
Fig 4.8 Wiring diagram mechanical switches
-3° 15° 75° 93°
0° 90°
Contact Switch signal and adjustable
switch range
Close
switch
Open
Switch
Rotation
Switched
Unswitched
Fig 4.7 Adjustable switch range and factory settings
Switch
operation
Normally
Open
Contacts
Signal
Open Close
Table 4.4 Maximum currents mechanical switches
Switch voltage M type switch G type switch
125 V AC 10 A (3 A1) 0.1 A 2
250 V AC 10 A (3 A1) -
30 V DC 0.5 A 0.1 A 2
125 V DC 0.5 A -
250 V DC 0.25 A -

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Installation Guide FieldQ
April 2020 DOC.IG.QC41.1 Rev. 4
4.4 Connecting 2-Wire proximity switches
1. Before connecting the switches, check the
model code on the Control Module label.
QCXX.xxxNxx = 2-Wire NAMUR proximity
QCXX.xxxHxx = 2-Wire 230 V AC proximity
2 Guide the cable(s) through the electrical
entry(ies).
- Use and mount cable glands as required by
national or local legislation.
3. Make connections as shown in Figure 4.11 and
Table 4.5 or 4.6.
4. Mount the Control Module cover. Take care that
the cover seal is in place to comply to dust and
water tightness according to IP66 or NEMA4X.
IMPORTANT
For hazardous area installations see instructions in
paragraph 4.1.
-3° 15° 75° 93°
0° 90°
3mA
1mA
-3° 15° 75° 93°
0° 90°
3mA
1mA
≥ 3mA
≤ 1 mA
≥ 3mA
≤ 1 mA
-3° 15° 75° 93°
0° 90°
3mA
1mA
-3° 15° 75° 93°
0° 90°
3mA
1mA
≥ 3mA
≤ 1 mA
≥ 3mA
≤ 1 mA
Switch
operation
Open Switch
Unswitched
Switched
Rotation
Close Switch
Unswitched
Switched
Rotation
Fig 4.10 Switch characteristics 2-wire NAMUR
proximity switch
Fig 4.9 Switch characteristics 2-wire 230 V AC
proximity switch
Switch signal and adjustable switch range
2-wire NAMUR proximity switch
-3° 15° 75° 93°
0° 90°
Switch Switch signal and adjustable
switch range
Close
switch
Open
Switch
Rotation
Switched
Unswitched
Switch
operation
2-Wire 115V
proximity
switch
Signal
Table 4.5 2-Wire NAMUR proximity switches
Option code N
Type 2-wire inductive, normally closed
Voltage 8 V DC nominal
Output Unswitched: > 3 mA
Switched: < 1 mA
Temperature See table 4.1
Compliant to DIN EN 60947-5-6 (NAMUR)
Table 4.6 2-Wire 230 V AC proximity switches
Option code H
Voltage 20 - 250 V AC / 10 - 300 V DC
(50 - 60 Hz AC)
Current Maximum 100 mA
Peak 0.9 A (20 ms/0.5 Hz)
Leakage < 1.7 mA
Temperature See table 4.1